Liebherr LH 60 C HR Litronic 1212 Machine for Industrial Operator’s Manual SN 64724 – PDF DOWNLOAD
FILE DETAILS:
Liebherr LH 60 C HR Litronic 1212 Machine for Industrial Operator’s Manual SN 64724 – PDF DOWNLOAD
Language : English
Pages : 314
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Liebherr LH 60 C HR Litronic 1212 Machine for Industrial Operator’s Manual SN 64724 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Hydraulikbagger GmbH
Type: H 60 C HR Litronic
Type no.: 1212
From Serial no.: 64724
Preface:
- This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
- Compliance with the operating manual increases the reliability and service life of the machine.
- The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
- Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.
Examples of this work:
– Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
– Maintenance including servicing, inspection and repair
– Transporting or loading the machine
- The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
- Some sections of this operating manual do not apply to all machines.
- Some illustrations in this operating manual may show details and implements that are different from your machine.
- In some illustrations, protective devices and covers have been removed to provide a clearer representation.
- Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
- If you require further explanations or information, please contact Liebherr customer service.
TABLE OF CONTENTS:
Liebherr LH 60 C HR Litronic 1212 Machine for Industrial Operator’s Manual SN 64724 – PDF DOWNLOAD
1.1 Technical description 18
1.1.1 General overview 18
1.1.2 Uppercarriage 19
1.1.3 Undercarriage 20
1.1.4 Energy recuperation cylinder (option) 21
1.2 Technical data 22
1.2.1 Vibration emission 22
1.2.2 Sound emissions 23
1.2.3 Specifications 23
2 Safety warnings, signs 25
2.1 Safety advices and symbols 25
2.1.1 Designation of safety advices 25
2.1.2 Other designations 26
2.2 Additional rules and guidelines 26
2.3 Designated use 26
2.4 Signs on the machine 27
2.41 Warning signs 27
2.42 Information signs 31
2.4.3 Control description sticker 37
2.4.4 Identification tag 37
2.5 Safety warnings 38
2.51 General safety instructions 38
2.5.2 Avoid crushing and burning injuries 39
2.5.3 Avoid fire and explosions 39
2.54 Seeing and being seen 40
2.5.5 Protection against vibration 41
2.56 Before taking into operation 42
25.8 Starting the machine 43
2.5.9 Working 43
2.5.10 Additional information for machines with turret 45
2.5.11 Shutting down the machine 46
2.5.12 Transporting the machine 46
2.5.13 Towing 47
2.5.14 Maintenance and repair 47
2.5.15 Modifications, add-ons and conversions 51
2.5.16 Removal and installation of the attachment pins 51
2.5.17 Falling object protective structures (FOPS and FGPS) 51
2.5.18 Checking machine for cracks 52
2.5.19 Regular checks 52
3 Control and operation 53
3.1 Control and operating elements 53
3.1.1 Overview of operator’s platform 53
3.1.2 Control unit A 55
3.1.3 Control unit B 56
3.1.4 Control units C, D and E 56
3.2 Control 57
3.2.1 Battery main switch 57
3.2.2 Getting in and getting out 57
3.2.3 Emergency exit 60
3.24 Emergency exit — two-way adjustable operator’s cab LHC D-730
(option) 62
3.2.5 Fire extinguisher (option) 63
3.2.6 Safety lever 63
3.2.7 Operator’s seat 64
3.2.8 Safety belt 70
3.2.9 Ignition key 71
3.2.10 Horn 71
3.2.11 Adjusting operator’s cab — two-way adjusting (option) 72
3.2.12 Sun blind 75
3.2.13 Lighting 76
3.2.14 Cab lighting system 77
3.2.15 Beacon (option) 78
3.2.16 Windshield wipers 79
3.2.17 Windscreen washer system 79
3.2.18 Display 80
3.2.19 Status symbols 81
3.2.20 Main menu 94
3.2.21 Camera system menu 95
3.2.22 Automatic heating and automatic ventilation 96
3.2.23 Automatic air conditioning 99
3.2.24 Operating status menu 103
3.2.25 General settings menu 103
3.2.26 Machine-specific settings menu 110
3.2.27 Information menu 117
3.2.28 Tool Control menu 120
3.2.29 Messages menu 120
3.2.30 Auxiliary heater (option) 121
3.2.31 Drink holder 122
3.2.32 Radio system 122
3.2.33 LiDAT (option) 125
3.3.1 Inspection tour before putting into service 126
3.3.10 Engine speed and operating mode 135
3.3.11 After starting 136
3.3.12 Sensor-controlled low idle automatic 138
3.3.13 Automatic engine shut-off after idling (option) 138
3.3.14 Shutting off the diesel engine 139
3.3.16 Braking 144
3.3.17 Travel alarm (option) 144
3.3.18 Observe the inclination angle 145
3.3.19 Controlling working attachment 146
3.3.20 Tuming and braking uppercarriage 147
3.3.21 Overload warning system (option) 149
3.3.22 Hoist cylinder pressure warning device (option) 150
3.3.23 Lowering boom actively (option) 151
3.3.24 Lowering stick actively (option) 151
3.3.25 Selecting the working tool 152
3.3.26 Operating the working tool or working attachment with buttons 152
3.3.29 Grapple circuit (option) 157
3.3.30 AutoLift (option) 157
3.3.31 Magnet system (option) 158
3.3.32 Reversing fan drive for radiator cleaning (option) 159
3.4 Shut-down and limitation devices 161
3.4.1 Stick cylinder shut-off (option) 161
3.4.2 Height limitation 166
3.5 General working methods 181
3.5.1 Safety belt 181
3.5.2 Drugs and alcohol 181
3.5.3 Working without damaging the machine 181
3.5.4 Preparatory work 183
3.5.5 Working position 183
3.5.6 Transferring loads 184
3.5.7 Loading a transport vehicle 184
3.5.8 Lifting loads 185
3.5.9 Identifying potential dangers and eliminate them. 185
3.5.10 Use of banksmen 186
3.6 Installation and removal of attachment parts 187
3.6.1 Using quick coupler 187
3.6.2 Installing and removing grapple on industrial stick 187
3.8 Transport and assembly 191
3.9 Emergency operation 192
3.9.1 Jump starting 192
3.9.2 Lowering working attachment when engine is shut off 193
(option) 193
adjustment (option) 185
4 Malfunctions 199
4.1 Service code tables 200
41.1 Warning symbols 200
4.2 Fault – Cause – Remedy 206
4.2.1 Diesel engine and fuel system 206
422 Hydraulic system 209
42.3 Travel gear 210
4.24 Electrical system 210
4.25 Heating, ventilation and air conditioning unit 210
426 Working attachment 21
4.3 Problem remedy 212
4.3.1 Uppercarriage fuses and relays 212
4.3.2 Operator’s platform fuses and relays 219
5 Maintenance 225
5.1 Inspection and maintenance schedule 225
5.2 Filling quantities and lubrication chart 232
5.2.1 Filling quantities 232
5.2.2 Lubricating chart 233
5.3 Fuels, lubricants and operating fluids 235
6.3.1 Diesel fuels 235
53.2 Engine oils 235
6.3.3 Coolant 236
5.3.4 Hydraulic oils 237
5.3.6 Gear oils 238
5.3.6 Pump distributor gear oils 239
5.3.8 Greases 240
5.3.9 Windscreen washer fluid 241
5.3.10 Lubricants and care products for electrical and mechanical systems 241
5.4 Access points for maintenance work 242
5.41 Access points on uppercarriage 242
5.4.2 Access points under the uppercarriage 243
5.4.3 Access points on the undercarriage 244
5.5 Preparing for maintenance 245
5.5.1 Maintenance procedures 245
5.5.2 Safety procedures 245
5.6 General maintenance 246
5.6.1 Welding 246
5.6.3 Corrosion-proofing piston rods 246
5.6.4 Cleaning the machine 247
5.6.5 Cleaning travel gear 249
5.6.6 Cleaning the fan and radiator 249
5.7 Complete machine 250
5.7.1 Checking machine for proper condition and tightness 250
5.7.2 Lubricating bearings on machine and working attachment 250
5.7.3 Checking components for cracks 252
5.7.4 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 252
5.7.5 Cleaning and treating rubber seals on doors and hoods 252
5.7.6 Inspecting rescue system 252
5.8 Drive group 254
5.8.1 Diesel engine: Bringing into maintenance position 254
5.8.2 Diesel engine: Checking oil level 254
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 255
5.8.4 Fuel pre-filter: Draining water 255
5.8.5 Air filter: Emptying dust collecting tank 257
5.8.6 Air filter: Replacing main filter cartridge 258
5.8.7 Air filter: Replacing safety filter cartridge 260
5.8.8 Air filter and air lines: Checking tightness and condition 261
5.8.9 Diesel particulate filter (option): Starting and blocking regeneration 263
5.9 Cooling system 269
5.9.1 Checking coolant level 269
5.9.2 Checking cooling system and heat exchanger for contamination and
5.10 Working hydraulics system 272
5.10.1 Depressurising hydraulic system 272
5.10.2 Hydraulic tank: Checking oil level 272
5.10.3 Return filter: Checking and cleaning magnetic rod 275
cartridge 276
5.11 Electrical system 277
5.11.1 General information 277
5.11.2 Checking warning lights and displays when putting into service 278
5.12 Travel gear 279
5.12.1 Checking track tension 279
5.12.2 Tightening track 280
5.12.3 Slackening track 281
5.12.4 Track pads and sprocket wheels: Checking mounting 282
for wear 284
5.13 Working attachment 285
5.13.1 Lubricating working tool 285
5.13.2 Checking pin connections for secure seating 285
5.13.3 Checking steel structure for cracks 285
5.13.4 Pin bearing: Checking for wear 286
5.13.5 Energy recuperation cylinder: Performing visual inspection 286
5.13.6 Functional test 286
5.14 Operator’s cab, heating and air conditioning unit 287
5.14.1 Filling with windscreen washer fluid 287
5.14.2 Heating: Checking function 287
5.14.3 Auxiliary heater (option): Checking function 289
5.14.4 Switching on air conditioning unit 289
5.14.5 Checking and cleaning condenser 289
5.15 Lubrication system 2H
5.15.1 Lubrication system: Filling grease 291
5.15.2 Checking lubrication of bearings (grease collar) 23
5.15.3 Pipes, hoses and lubricating points: Checking tightness and condition 292
6 Appendix 293
Index 295
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