Liebherr LH 40 C Litronic 1211 Machine for Industrial Applications Operator’s Manual SN 73274 – PDF DOWNLOAD
FILE DETAILS:
Liebherr LH 40 C Litronic 1211 Machine for Industrial Applications Operator’s Manual SN 73274 – PDF DOWNLOAD
Language : English
Pages : 312
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Liebherr LH 40 C Litronic 1211 Machine for Industrial Applications Operator’s Manual SN 73274 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr Hydraulikbagger GmbH
Type: LH 40 C Litronic
Type no.: 1211
From Serial no.: 73274
Preface:
- This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
- Compliance with the operating manual increases the reliability and service life of the machine.
- The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
- Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.
Examples of this work:
– Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
– Maintenance including servicing, inspection and repair
– Transporting or loading the machine
- The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
- Some sections of this operating manual do not apply to all machines.
- Some illustrations in this operating manual may show details and implements that are different from your machine.
- In some illustrations, protective devices and covers have been removed to provide a clearer representation.
- Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
- If you require further explanations or information, please contact Liebherr customer service.
Liability and warranty:
- Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
- Third-party products are used in or on Liebherr machines at the user’s own discretion.
Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products. - Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.
Modifications, conditions, copyright:
- Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
- Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
- The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.
TABLE OF CONTENTS:
Liebherr LH 40 C Litronic 1211 Machine for Industrial Applications Operator’s Manual SN 73274 – PDF DOWNLOAD
1.1 Technical description 18
1.1.1 General overview 18
1.1.2 Uppercarriage 19
1.1.3 Undercarriage 20
1.1.4 Energy recuperation cylinder (option) 21
1.2 Technical data 22
1.2.1 Vibration emission 22
1.2.2 Sound emissions 23
1.2.3 Specifications 23
2 Safety warnings, signs 25
2.1 Safety advices and symbols 25
2.1.1 Designation of safety advices 25
2.1.2 Other designations 26
2.2 Additional rules and guidelines 26
2.3 Designated use 26
2.4 Signs on the machine 27
2.41 Warning signs 27
2.42 Information signs 31
2.4.3 Control description sticker 37
2.4.4 Identification tag 38
2.5 Safety warnings 38
2.51 General safety instructions 38
2.5.2 Avoid crushing and burning injuries 39
2.5.3 Avoid fire and explosions 39
2.54 Seeing and being seen 40
2.5.5 Protection against vibration 41
2.56 Before taking into operation 42
25.8 Starting the machine 43
2.5.9 Working 43
2.5.10 Shutting down the machine 45
2.5.11 Transporting the machine 46
2.5.12 Towing 46
2.5.13 Maintenance and repair 47
2.5.14 Modifications, add-ons and conversions 50
2.5.15 Removal and installation of the attachment pins 50
2.5.18 Tip over protective structure (TOPS) 51
2.5.17 Falling object protective structures (FOPS and FGPS) 52
2.5.18 Checking machine for cracks 52
2.5.19 Regular checks 53
3 Control and operation 55
3.1 Control and operating elements 55
3.1.1 Overview of operator’s platform 55
3.1.2 Control unit A 57
3.1.3 Control unit B 58
3.1.4 Control units C, D and E 58
3.2 Control 59
3.2.1 Battery main switch 59
3.2.2 Getting in and getting out 60
3.2.3 Step lighting (option) 60
3.24 Emergency exit 61
3.2.5 Fire extinguisher (option) 62
3.2.6 Safety lever 62
3.2.7 Operator’s seat 63
3.2.8 Safety belt 68
3.2.9 Ignition key 69
3.210 Horn 70
3.2.11 Adjusting the operator’s cab — one-way adjusting (option) 70
3.2.12 Windscreen 72
3.2.13 Sun blind 74
3.2.14 Lighting 75
3.2.15 Cab lighting system 76
3.2.16 Beacon (option) 76
3.2.17 Windshield wipers 77
3.2.18 Windscreen washer system 78
3.2.19 Display 78
3.2.20 Status symbols 80
3.2.21 Main menu 92
3.2.22 Camera system menu 94
3.2.23 Automatic heating and automatic ventilation 94
3.2.24 Automatic air conditioning 98
3.2.25 Operating status menu 102
3.2.26 General settings menu 102
3.2.27 Machine-specific settings menu 109
3.2.28 Information menu 116
3.2.29 Tool Control menu 119
3.2.30 Messages menu 119
3.2.31 Auxiliary heater (option) 120
3.2.32 Drink holder 121
3.2.33 Radio system 121
3.2.34 LiDAT (option) 124
3.3.1 Inspection tour before putting into service 125
3.3.10 Engine speed and operating mode 133
3.3.11 After starting 135
3.3.12 Sensor-controlled low idle automatic 137
3.3.13 Automatic engine shut-off after idling (option) 137
3.3.14 Shutting off the diesel engine 138
3.3.16 Braking 142
3.3.17 Travel alarm (option) 143
3.3.18 Controlling working attachment 144
3.3.19 Turing and braking uppercarriage 145
3.3.20 Overload warning system (option) 147
3.3.21 Lowering boom actively (option) 148
3.3.22 Lowering stick actively (option) 149
3.3.23 Selecting the working tool 149
3.3.24 Operating the working tool or working attachment with buttons 149
3.3.27 Grapple circuit (option) 154
3.3.28 AutolLift (option) 155
3.3.29 Magnet system (option) 155
3.3.30 Reversing fan drive for radiator cleaning (option) 156
Shut-down and limitation devices 159
3.41 Stick cylinder shut-off (option) 159
3.4.2 Height limitation 164
General working methods 179
3.5.1 Safety belt 179
3.5.2 Drugs and alcohol 179
3.56.3 Working without damaging the machine 179
3.5.4 Preparatory work 181
3.5.5 Working position 181
3.5.6 Transferring loads 182
3.5.7 Loading a transport vehicle 182
3.5.8 Lifting loads 183
3.5.9 Identifying potential dangers and eliminate them. 183
3.5.10 Use of hanksmen 184
Installation and removal of attachment parts 185
3.6.1 Using quick coupler 185
3.6.2 Installing and removing grapple on industrial stick 185
Parking the machine 188
Transport and assembly 189
3.9.1 Jump starting 190
3.9.2 Lowering working attachment when engine is shut off 191
(option) 191
4 Malfunctions 195
4.1 Service code tables 196
41.1 Warning symbols 196
4.2 Fault – Cause – Remedy 202
42.1 Diesel engine and fuel system 202
4.22 Hydraulic system 205
423 Travel gear 206
4.2.4 Electrical system 206
4.2.5 Heating, ventilation and air conditioning unit 206
426 Working attachment 207
4.3 Problem remedy 208
4.3.1 Uppercarriage fuses and relays 208
4.3.2 Operator’s platform fuses and relays 215
5 Maintenance 221
5.1 Inspection and maintenance schedule 221
5.2 Filling quantities and lubrication chart 228
5.2.1 Filling quantities 228
5.2.2 Lubricating chart 230
5.3 Fuels, lubricants and operating fluids 232
6.3.1 Diesel fuels 232
53.2 Engine oils 232
53.3 Coolant 233
5.3.4 Hydraulic oils 234
5.3.6 Gear oils 235
5.3.6 Pump distributor gear oils 236
5.3.7 Energy recuperation cylinder oils 237
53.8 Greases 237
5.3.9 Windscreen washer fluid 238
5.3.10 Lubricants and care products for electrical and mechanical systems 238
Contents Operator’s manual
5.4.1 Access points on uppercarriage 239
5.4.2 Access points under the uppercarriage 240
5.4.3 Access points on the undercarriage 241
5.5 Preparing for maintenance 242
5.5.1 Maintenance procedures 242
5.5.2 Safety procedures 242
5.6 General maintenance 243
5.6.1 Welding 243
5.6.3 Corrosion-proofing piston rods 243
5.6.4 Cleaning the machine 244
5.6.5 Cleaning the fan and radiator 246
5.7 Complete machine 247
5.7.1 Checking machine for proper condition and tightness 247
5.7.2 Lubricating bearings on machine and working attachment 247
5.7.3 Checking components for cracks 249
5.7.4 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 249
5.7.5 Cleaning and treating rubber seals on doors and hoods 249
5.8 Drive group 250
5.8.1 Diesel engine: Bringing into maintenance position 250
5.8.2 Diesel engine: Checking oil level 250
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 251
5.8.4 Fuel pre-filter: Draining water 251
5.8.5 Air filter: Emptying dust collecting tank 253
5.8.6 Air filter: Replacing main filter cartridge 254
5.8.7 Air filter: Replacing safety filter cartridge 256
5.8.8 Air filter and air lines: Checking tightness and condition 257
5.8.9 Diesel particulate filter (option): Starting and blocking regeneration 259
5.9 Cooling system 265
5.9.1 Checking coolant level 265
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 266
5.10 Working hydraulics system 268
5.10.1 Depressurising hydraulic system 268
5.10.2 Hydraulic tank: Checking oil level 268
5.10.4 Bypass filter (option): checking the degree of contamination of the filter
cartridge 272
5.11 Electrical system 273
5.11.1 General information 273
5.11.2 Checking warning lights and displays when putting into service 274
5.12 Travel gear 275
5.12.1 Checking track tension 275
5.12.2 Tightening track 276
5.12.3 Slackening track 277
5.12.4 Track pads and sprocket wheels: Checking mounting 278
5.12.5 Checking the chains, sprockets, idlers, support rollers and track rollers
for wear 280
5.13 Working attachment 281
5.13.1 Lubricating working tool 281
5.13.2 Checking pin connections for secure seating 281
5.13.3 Checking steel structure for cracks 281
5.13.4 Pin bearing: Checking for wear 282
5.13.5 Energy recuperation cylinder: Performing visual inspection 282
5.13.6 Functional test 282
5.14 Operator’s cab, heating and air conditioning unit 283
5.14.1 Filling with windscreen washer fluid 283
5.14.2 Heating: Checking function 283
5.14.3 Auxiliary heater (option): Checking function 285
5.14.4 Switching on air conditioning unit 285
5.14.5 Checking and cleaning condenser 285
5.16 Lubrication system 287
5.15.1 Lubrication system: Filling grease 287
5.15.2 Checking lubrication of bearings (grease collar) 287
5.15.3 Pipes, hoses and lubricating points: Checking tightness and condition 288
6 Appendix 289
Index 291
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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