Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Sale!
Liebherr LH 150 C Litronic High Rise 1231 Machine for Industrial Operator’s Manual SN 71201 – PDF DOWNLOAD
Original price was: $89.95.$28.95Current price is: $28.95.
Liebherr LH 150 C Litronic High Rise 1231 Machine for Industrial Operator’s Manual SN 71201 – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Liebherr LH 150 C Litronic High Rise 1231 Machine for Industrial Operator’s Manual SN 71201 – PDF DOWNLOAD
FILE DETAILS:
Liebherr LH 150 C Litronic High Rise 1231 Machine for Industrial Operator’s Manual SN 71201 – PDF DOWNLOAD
Language : English
Pages : 312
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Liebherr LH 150 C Litronic High Rise 1231 Machine for Industrial Operator’s Manual SN 71201 – PDF DOWNLOAD
Preface:
- This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
- Compliance with the operating manual increases the reliability and service life of the machine.
- The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
- Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.
Examples of this work:
– Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
– Maintenance including servicing, inspection and repair
– Transporting or loading the machine
- The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
- Some sections of this operating manual do not apply to all machines.
- Some illustrations in this operating manual may show details and implements that are different from your machine.
- In some illustrations, protective devices and covers have been removed to provide a clearer representation.
- Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
- If you require further explanations or information, please contact Liebherr customer service.
Liability and warranty:
- Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
- Third-party products are used in or on Liebherr machines at the user’s own discretion.
Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products. - Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.
Modifications, conditions, copyright:
- Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
- Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
- The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.
TABLE OF CONTENTS:
Liebherr LH 150 C Litronic High Rise 1231 Machine for Industrial Operator’s Manual SN 71201 – PDF DOWNLOAD
1 Product description 19
1.1 Technical description 19
1.1.1 General overview 19
1.1.2 Uppercarriage 20
1.1.3 Undercarriage 21
1.1.4 Energy recuperation cylinder (option) 22
1.2 Technical data 23
1.2.1 Vibration emission 23
1.2.2 CO2 emissions of diesel engine 23
1.2.3 Sound level 24
1.2.4 Specifications 25
2 Safety warnings 27
2.1 Information on these instructions 27
2.1.1 Representation of warning messages 27
21.2 Graphic symbols in these instructions 27
2.2 Intended use 28
2.21 Laws, rules, guidelines and safety regulations 28
2.22 Foreseeable misuse 28
2.2.3 Operating conditions 29
2.2.4 Disposal 30
2.3 Description of staff 30
2.3.1 Personal protective equipment 30
2.3.2 Requirements for staff 31
2.3.3 Operating company 31
2.3.4 Operator 32
2.3.5 Maintenance staff 32
2.3.6 Electrical engineer 33
2.3.7 Refrigeration technician 34
1.1 Technical description 19
1.1.1 General overview 19
1.1.2 Uppercarriage 20
1.1.3 Undercarriage 21
1.1.4 Energy recuperation cylinder (option) 22
1.2 Technical data 23
1.2.1 Vibration emission 23
1.2.2 CO2 emissions of diesel engine 23
1.2.3 Sound level 24
1.2.4 Specifications 25
2 Safety warnings 27
2.1 Information on these instructions 27
2.1.1 Representation of warning messages 27
21.2 Graphic symbols in these instructions 27
2.2 Intended use 28
2.21 Laws, rules, guidelines and safety regulations 28
2.22 Foreseeable misuse 28
2.2.3 Operating conditions 29
2.2.4 Disposal 30
2.3 Description of staff 30
2.3.1 Personal protective equipment 30
2.3.2 Requirements for staff 31
2.3.3 Operating company 31
2.3.4 Operator 32
2.3.5 Maintenance staff 32
2.3.6 Electrical engineer 33
2.3.7 Refrigeration technician 34
2.3.8 Slinger 35
23.9 Spotter 35
2.4 Signs on the machine 36
2.41 Warning signs 36
2.42 Information signs 41
2.4.3 Control description sticker 45
2.4.4 Identification plate 46
2.5 Protective devices on the machine 46
2.51 Safety lever or folding console 46
2.5.2 Operator’s cab 46
2.5.3 Height-adjustable operator’s cab 47
2.5.4 Roll over protective structure (ROPS) 47
2.5.5 Falling object protective structures (FOPS and FGPS) 48
2.6 Emergency equipment on the machine 48
2.6.1 Emergency exit (rescue system) 48
2.6.2 Fire extinguisher (option) 49
2.6.3 Emergency command devices of machine 49
2.6.4 Emergency stop function of machine 49
2.7 Safe operation 50
2.7.1 Intoxicants 50
2.7.2 Dangerous fuels and operating fluids 50
2.7.3 Transporting machine 50
2.7.4 Access to machine 51
2.7.5 Machine danger zone 52
2.7.6 Visibility 52
2.7.7 Protection against vibration 53
2.7.8 Operation of machine 54
2.7.9 Load-lifting work 56
2.8 Safe work 57
2.8.1 Machine with turret 57
2.8.2 Machines with height adjustable cab 57
2.9 Safe maintenance 58
29.1 Spare parts 58
2.9.2 Heavy parts 58
2.9.3 Regular checks 59
2.10 Modifications to the machine 59
2.10.1 Modifications, add-ons and retrofittings 59
3 Control and operation 61
3.1 Control and operating elements 61
3.1.1 Overview of operator’s platform 61
3.1.2 Control unit A 62
3.1.3 Control unit B 63
3.1.4 Further control units 63
3.2 Display 64
3.2.1 Display 64
3.2.2 General symbols 65
3.2.3 Working attachment and working tools 87
3.24 Brake 69
3.2.5 Travel mode 70
3.2.6 Slewing gear 71
3.2.7 Height-adjustable cab 72
3.2.8 Diesel engine 73
3.2.9 Quick coupler 74
3.2.10 Wheeled undercarriage 75
3.2.11 Diesel particulate filter 76
3.2.12 SCR system 77
3.2.13 Start page menu 77
3.2.14 Camera menu 78
3.2.15 Automatic air conditioning 79
3.2.16 Operating status menu 83
3.2.17 Diesel particulate filter submenu (option) 84
23.9 Spotter 35
2.4 Signs on the machine 36
2.41 Warning signs 36
2.42 Information signs 41
2.4.3 Control description sticker 45
2.4.4 Identification plate 46
2.5 Protective devices on the machine 46
2.51 Safety lever or folding console 46
2.5.2 Operator’s cab 46
2.5.3 Height-adjustable operator’s cab 47
2.5.4 Roll over protective structure (ROPS) 47
2.5.5 Falling object protective structures (FOPS and FGPS) 48
2.6 Emergency equipment on the machine 48
2.6.1 Emergency exit (rescue system) 48
2.6.2 Fire extinguisher (option) 49
2.6.3 Emergency command devices of machine 49
2.6.4 Emergency stop function of machine 49
2.7 Safe operation 50
2.7.1 Intoxicants 50
2.7.2 Dangerous fuels and operating fluids 50
2.7.3 Transporting machine 50
2.7.4 Access to machine 51
2.7.5 Machine danger zone 52
2.7.6 Visibility 52
2.7.7 Protection against vibration 53
2.7.8 Operation of machine 54
2.7.9 Load-lifting work 56
2.8 Safe work 57
2.8.1 Machine with turret 57
2.8.2 Machines with height adjustable cab 57
2.9 Safe maintenance 58
29.1 Spare parts 58
2.9.2 Heavy parts 58
2.9.3 Regular checks 59
2.10 Modifications to the machine 59
2.10.1 Modifications, add-ons and retrofittings 59
3 Control and operation 61
3.1 Control and operating elements 61
3.1.1 Overview of operator’s platform 61
3.1.2 Control unit A 62
3.1.3 Control unit B 63
3.1.4 Further control units 63
3.2 Display 64
3.2.1 Display 64
3.2.2 General symbols 65
3.2.3 Working attachment and working tools 87
3.24 Brake 69
3.2.5 Travel mode 70
3.2.6 Slewing gear 71
3.2.7 Height-adjustable cab 72
3.2.8 Diesel engine 73
3.2.9 Quick coupler 74
3.2.10 Wheeled undercarriage 75
3.2.11 Diesel particulate filter 76
3.2.12 SCR system 77
3.2.13 Start page menu 77
3.2.14 Camera menu 78
3.2.15 Automatic air conditioning 79
3.2.16 Operating status menu 83
3.2.17 Diesel particulate filter submenu (option) 84
3.2.18 Sensor-controlled low idle automatic and automatic engine stop
submenu (option) 84
3.2.19 System settings menu 85
3.2.20 Operating hour meter and odometer submenu 86
3.2.21 Windscreen wiper interval submenu 87
3.2.22 Radio remote control submenu 87
3.2.23 Display settings submenu 88
3.2.24 Display brightness and display volume submenu 88
submenu (option) 84
3.2.19 System settings menu 85
3.2.20 Operating hour meter and odometer submenu 86
3.2.21 Windscreen wiper interval submenu 87
3.2.22 Radio remote control submenu 87
3.2.23 Display settings submenu 88
3.2.24 Display brightness and display volume submenu 88
3.2.25 Camera image contrast submenu 89
3.2.26 Camera return time submenu 89
3.2.27 Regional settings and system parameters submenu 90
3.2.28 Unit selection submenu 91
3.2.29 System diagnosis submenu 91
3.2.30 Time zone submenu 92
3.2.31 Time format and date format submenu 92
3.2.32 Language selection submenu 93
3.2.33 Electrical outputs submenu 93
3.2.34 Electrical inputs submenu 94
3.2.35 Function settings menu 95
3.2.36 Central lubrication system submenu 97
3.2.37 Maintenance submenu 98
3.2.38 SF submenu 99
3.2.39 Auxiliary heater auxiliary tank submenu 104
3.2.40 Stick cylinder shut-off submenu (option) 104
3.2.41 Hoist cylinder shut-off submenu (option) 105
3.2.42 Stick cylinder shut-off and hoist cylinder shut-off submenu (option) 106
3.2.43 Workspace limitation submenu (option) 106
3.2.44 Height adjustable cab submenu 107
3.2.45 Automatic reversible fan drive submenu (option) 107
3.2.46 Comfort slewing brake submenu (option) 108
3.2.47 Bleeding hydraulic circuit submenu 109
3.2.48 Information menu 109
3.2.49 Operating time submenu 110
3.2.50 Fuel consumption submenu 11
3.2.51 Key assignment submenu 111
3.2.52 Service codes menu 112
3.2.53 Display for cameras 113
Control 116
3.3.1 Battery main switch 116
3.3.2 Entering and exiting machine 117
3.3.3 Step lighting 118
3.3.4 Emergency exit 119
3.3.5 Fire extinguisher (option) 122
3.3.6 Safety lever 122
3.3.7 Operator’s seat 123
3.3.8 Instructor seat 129
3.3.9 Safety belt 129
3.3.10 Ignition key 130
3.3.11 Confirmation button 130
3.3.12 Horn 132
3.3.13 Raising and lowering three-way adjustable cab (option) 132
3.3.14 Sun visor / sun blind 135
3.3.15 Viewing devices 136
3.3.16 Lighting 138
3.3.17 Cab lighting system 139
3.3.18 Beacon (option) 140
3.3.19 Windscreen wipers 141
3.3.20 Windscreen washer system 141
3.3.21 Auxiliary heater (option) 142
3.3.22 LiDAT (option) 142
3.2.26 Camera return time submenu 89
3.2.27 Regional settings and system parameters submenu 90
3.2.28 Unit selection submenu 91
3.2.29 System diagnosis submenu 91
3.2.30 Time zone submenu 92
3.2.31 Time format and date format submenu 92
3.2.32 Language selection submenu 93
3.2.33 Electrical outputs submenu 93
3.2.34 Electrical inputs submenu 94
3.2.35 Function settings menu 95
3.2.36 Central lubrication system submenu 97
3.2.37 Maintenance submenu 98
3.2.38 SF submenu 99
3.2.39 Auxiliary heater auxiliary tank submenu 104
3.2.40 Stick cylinder shut-off submenu (option) 104
3.2.41 Hoist cylinder shut-off submenu (option) 105
3.2.42 Stick cylinder shut-off and hoist cylinder shut-off submenu (option) 106
3.2.43 Workspace limitation submenu (option) 106
3.2.44 Height adjustable cab submenu 107
3.2.45 Automatic reversible fan drive submenu (option) 107
3.2.46 Comfort slewing brake submenu (option) 108
3.2.47 Bleeding hydraulic circuit submenu 109
3.2.48 Information menu 109
3.2.49 Operating time submenu 110
3.2.50 Fuel consumption submenu 11
3.2.51 Key assignment submenu 111
3.2.52 Service codes menu 112
3.2.53 Display for cameras 113
Control 116
3.3.1 Battery main switch 116
3.3.2 Entering and exiting machine 117
3.3.3 Step lighting 118
3.3.4 Emergency exit 119
3.3.5 Fire extinguisher (option) 122
3.3.6 Safety lever 122
3.3.7 Operator’s seat 123
3.3.8 Instructor seat 129
3.3.9 Safety belt 129
3.3.10 Ignition key 130
3.3.11 Confirmation button 130
3.3.12 Horn 132
3.3.13 Raising and lowering three-way adjustable cab (option) 132
3.3.14 Sun visor / sun blind 135
3.3.15 Viewing devices 136
3.3.16 Lighting 138
3.3.17 Cab lighting system 139
3.3.18 Beacon (option) 140
3.3.19 Windscreen wipers 141
3.3.20 Windscreen washer system 141
3.3.21 Auxiliary heater (option) 142
3.3.22 LiDAT (option) 142
3.4 Operation 143
3.4.1 Inspection tour before putting into service 143
3.4.1 Inspection tour before putting into service 143
3.4.2 Refuelling 144
3.4.3 Refuelling from a tanker (option) 145
3.4.4 Filling with diesel exhaust fluid 147
3.4.5 Automatic key recognition (option) 147
3.4.6 Preparing machine for dust intensive application 147
3.4.7 Preparing machine for use in biologically sensitive areas 148
3.4.8 Operator code (option) 148
3.49 Starting diesel engine 149
3.4.10 Bringing machine to operating temperature 150
3.4.11 Engine speed and operating mode 150
3.4.12 After starting 152
3.4.13 Sensor-controlled low idle automatic 153
3.4.14 Automatic engine shut-off after idling (option) 153
3.4.15 Shutting off diesel engine 154
3.4.16 Driving operation 154
3.4.17 Travel alarm (option) 157
3.4.10 Bringing machine to operating temperature 150
3.4.11 Engine speed and operating mode 150
3.4.12 After starting 152
3.4.13 Sensor-controlled low idle automatic 153
3.4.14 Automatic engine shut-off after idling (option) 153
3.4.15 Shutting off diesel engine 154
3.4.16 Driving operation 154
3.4.17 Travel alarm (option) 157
3.4.18 Observe the inclination angle 158
3.4.19 Controlling working attachment 159
3.4.20 Turning and braking uppercarriage 160
3.4.21 Slewing brake 161
3.4.22 Hoist cylinder pressure warming device (option) 165
3.4.23 Lowering boom actively (option) 166
3.4.24 Retracting stick actively (option) 166
3.4.25 Selecting the working tool 167
3.4.26 Controlling special working attachment with mini-joystick 167
3.4.27 Changing over control of right mini-joystick (option) 168
3.4.28 Grapple priority (option) 169
3.4.29 AutoLift (Option) 170
3.4.30 Magnet system (option) 170
3.4.31 Reversible fan drive for radiator cleaning (option) 172
3.5 Shut-off functions 175
3.5.1 Stick cylinder shut-off (option) 175
3.5.2 Hoist cylinder shut-off (option) 178
3.5.3 Height limitation 182
3.5.4 Overload warning system (option) 191
3.5.5 Load moment limitation (option) 193
3.6 General working methods 200
3.6.1 Working without damaging the machine 200
3.6.2 Putting machine in working position 201
3.6.3 Handling loads 202
3.6.4 Loading transport vehicle 203
3.6.5 Lifting loads 203
3.6.6 Use of banksmen 204
3.6.7 Working in windy conditions 204
3.7 Installing and removing working attachment 206
3.7.1 Using quick coupler 206
3.7.2 Installing and removing grapple on industrial stick 206
3.7.3 Installing and removing boom 209
3.8 Parking machine 210
3.9 Transport and assembly 211
3.10 Emergency operation 212
3.4.19 Controlling working attachment 159
3.4.20 Turning and braking uppercarriage 160
3.4.21 Slewing brake 161
3.4.22 Hoist cylinder pressure warming device (option) 165
3.4.23 Lowering boom actively (option) 166
3.4.24 Retracting stick actively (option) 166
3.4.25 Selecting the working tool 167
3.4.26 Controlling special working attachment with mini-joystick 167
3.4.27 Changing over control of right mini-joystick (option) 168
3.4.28 Grapple priority (option) 169
3.4.29 AutoLift (Option) 170
3.4.30 Magnet system (option) 170
3.4.31 Reversible fan drive for radiator cleaning (option) 172
3.5 Shut-off functions 175
3.5.1 Stick cylinder shut-off (option) 175
3.5.2 Hoist cylinder shut-off (option) 178
3.5.3 Height limitation 182
3.5.4 Overload warning system (option) 191
3.5.5 Load moment limitation (option) 193
3.6 General working methods 200
3.6.1 Working without damaging the machine 200
3.6.2 Putting machine in working position 201
3.6.3 Handling loads 202
3.6.4 Loading transport vehicle 203
3.6.5 Lifting loads 203
3.6.6 Use of banksmen 204
3.6.7 Working in windy conditions 204
3.7 Installing and removing working attachment 206
3.7.1 Using quick coupler 206
3.7.2 Installing and removing grapple on industrial stick 206
3.7.3 Installing and removing boom 209
3.8 Parking machine 210
3.9 Transport and assembly 211
3.10 Emergency operation 212
3.10.1 Jump starting 212
3.10.2 Lowering working attachment when engine is shut off 213
3.10.3 Lowering three-way adjustable cab in an emergency (option) 213
3.10.4 Hydraulics 214
3.10.5 Towing the machine 219
4 Malfunctions 221
4.1 Service code tables 221
41.1 Warning symbols 221
4.2 Fault – Cause – Remedy 228
42.1 Diesel engine and fuel system 228
4.2.2 Hydraulic system 231
4.23 Travel gear 232
4.2.4 Electrical system 232
4.2.5 Heating, ventilation and air conditioning unit 232
4.26 Working attachment 233
5 Maintenance 235
5.1 Inspection and maintenance schedule 235
5.2 Filling quantities and lubrication chart 242
5.2.1 Filling quantities 242
5.2.2 Lubricating chart 243
5.3 Fuels, lubricants and operating fluids 245
5.3.1 Diesel fuels 245
5.3.2 Diesel exhaust fluids 245
5.3.3 Engine oils 246
5.3.4 Refrigerant 247
53.56 Coolant 248
5.3.6 Hydraulic oils 249
53.7 Gear oils 251
5.3.8 Pump distributor gear oils 252
5.3.9 Energy recuperation cylinder oils 253
5.3.10 Greases 253
5.3.11 Windscreen washer fluid 253
5.3.12 Lubricants and care products for electrical and mechanical systems 253
3.10.2 Lowering working attachment when engine is shut off 213
3.10.3 Lowering three-way adjustable cab in an emergency (option) 213
3.10.4 Hydraulics 214
3.10.5 Towing the machine 219
4 Malfunctions 221
4.1 Service code tables 221
41.1 Warning symbols 221
4.2 Fault – Cause – Remedy 228
42.1 Diesel engine and fuel system 228
4.2.2 Hydraulic system 231
4.23 Travel gear 232
4.2.4 Electrical system 232
4.2.5 Heating, ventilation and air conditioning unit 232
4.26 Working attachment 233
5 Maintenance 235
5.1 Inspection and maintenance schedule 235
5.2 Filling quantities and lubrication chart 242
5.2.1 Filling quantities 242
5.2.2 Lubricating chart 243
5.3 Fuels, lubricants and operating fluids 245
5.3.1 Diesel fuels 245
5.3.2 Diesel exhaust fluids 245
5.3.3 Engine oils 246
5.3.4 Refrigerant 247
53.56 Coolant 248
5.3.6 Hydraulic oils 249
53.7 Gear oils 251
5.3.8 Pump distributor gear oils 252
5.3.9 Energy recuperation cylinder oils 253
5.3.10 Greases 253
5.3.11 Windscreen washer fluid 253
5.3.12 Lubricants and care products for electrical and mechanical systems 253
5.4 Access points for maintenance work 255
5.4.1 Access points on uppercarriage 255
5.4.2 Access points under the uppercarriage 258
5.4.3 Access points on the undercarriage 258
5.5 Preparing for maintenance 259
5.5.1 Preparing for maintenance 259
5.6 General maintenance 261
5.6.1 Welding 261
5.6.2 Corrosion-proofing piston rods 261
5.6.3 Cleaning the machine 262
5.6.4 Cleaning travel gear 263
5.6.5 Cleaning the fan and radiator 264
5.7 Complete machine 265
5.7.1 Checking machine for proper condition and tightness 265
5.7.2 Checking components for cracks 265
5.7.3 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 265
5.7.4 Cleaning and treating rubber seals on doors and hoods 265
5.7.5 Checking rescue system (option) 266
5.8 Drive group 267
5.8.1 Diesel engine: Bringing into maintenance position 267
5.8.2 Diesel engine: Checking oil level 267
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 268
5.8.4 Fuel pre-filter: Draining water 269
5.8.5 Fuel tank: Draining water and sediments 269
5.8.6 Air filter: Emptying dust collecting tank 271
5.8.7 Air filter: Replacing main filter cartridge 272
5.8.8 Air filter: Replacing safety filter cartridge 274
5.8.9 Air filter and air lines: Checking tightness and condition 275
5.8.10 Pump distributor gear: Checking oil level 277
5.9 Cooling system 279
5.9.1 Checking coolant level 279
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 280
5.10 Working hydraulics 282
5.10.1 Depressurising hydraulic system 282
5.10.2 Hydraulic tank: Checking oil level 283
5.10.3 Return filter: Checking and cleaning magnetic rod 284
5.10.4 Return filter: Replacing filter cartridge 285
5.10.5 Return leakage oil filter: Replacing filter cartridge 287
5.10.6 Bypass filter (option): Checking degree of contamination of filter
5.4.1 Access points on uppercarriage 255
5.4.2 Access points under the uppercarriage 258
5.4.3 Access points on the undercarriage 258
5.5 Preparing for maintenance 259
5.5.1 Preparing for maintenance 259
5.6 General maintenance 261
5.6.1 Welding 261
5.6.2 Corrosion-proofing piston rods 261
5.6.3 Cleaning the machine 262
5.6.4 Cleaning travel gear 263
5.6.5 Cleaning the fan and radiator 264
5.7 Complete machine 265
5.7.1 Checking machine for proper condition and tightness 265
5.7.2 Checking components for cracks 265
5.7.3 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 265
5.7.4 Cleaning and treating rubber seals on doors and hoods 265
5.7.5 Checking rescue system (option) 266
5.8 Drive group 267
5.8.1 Diesel engine: Bringing into maintenance position 267
5.8.2 Diesel engine: Checking oil level 267
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 268
5.8.4 Fuel pre-filter: Draining water 269
5.8.5 Fuel tank: Draining water and sediments 269
5.8.6 Air filter: Emptying dust collecting tank 271
5.8.7 Air filter: Replacing main filter cartridge 272
5.8.8 Air filter: Replacing safety filter cartridge 274
5.8.9 Air filter and air lines: Checking tightness and condition 275
5.8.10 Pump distributor gear: Checking oil level 277
5.9 Cooling system 279
5.9.1 Checking coolant level 279
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 280
5.10 Working hydraulics 282
5.10.1 Depressurising hydraulic system 282
5.10.2 Hydraulic tank: Checking oil level 283
5.10.3 Return filter: Checking and cleaning magnetic rod 284
5.10.4 Return filter: Replacing filter cartridge 285
5.10.5 Return leakage oil filter: Replacing filter cartridge 287
5.10.6 Bypass filter (option): Checking degree of contamination of filter
cartridge 288
5.11 Electrical system 289
5.11.1 General information 289
5.11.1 General information 289
5.12 Travel gear 290
5.12.1 Checking track tension 290
5.12.2 Tightening track 291
5.12.3 Slackening track 292
5.12.4 Determining track type 293
5.12.5 Track pads and sprocket wheels: Checking mounting 294
5.12.1 Checking track tension 290
5.12.2 Tightening track 291
5.12.3 Slackening track 292
5.12.4 Determining track type 293
5.12.5 Track pads and sprocket wheels: Checking mounting 294
5.12.6 Checking tracks, sprocket wheels, idler-wheels, carrier rollers and track
rollers for wear 296
5.12.7 Visual inspection of travel gear components 296
5.13 Working attachment 297
5.13.1 Lubricating working tool 297
5.13.2 Checking pin connections for secure seating 297
5.13.3 Checking steel parts for cracks 297
5.13.4 Pin bearing: checking for wear 298
5.13.5 Energy recuperation cylinder: Performing visual inspection 298
5.14 Operator’s cab, heating and air conditioning 299
5.14.1 Filling with windscreen washer fluid 299
5.14.2 Switching on air conditioning unit 299
5.14.3 Checking condenser for contamination and cleaning if necessary 300
5.156 Lubrication system 301
5.15.1 Lubrication system: Filling with grease 301
5.15.2 Checking lubrication of bearings (grease collar) 301
5.15.3 Pipes, hoses and lubricating points: Checking tightness and condition 302
5.16 Slewing gearbox and slewing ring 303
5.16.1 Slewing gearbox: Checking oil level 303
6 Appendix 305
Index 307
6 Appendix 305
Index 307
IMAGES PREVIEW OF THE MANUAL:
Customer Support: [email protected]
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
S.V
