Liebherr L 580 1464 Wheel Loader Service Manual – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 580 1464 Wheel Loader Service Manual – PDF DOWNLOAD
Language : English
Pages : 1070
Downloadable : Yes
File Type : PDF
Size: 240 MB
DESCRIPTION:
Liebherr L 580 1464 Wheel Loader Service Manual – PDF DOWNLOAD
Preface
Notes for users
- This service manual is designed for trained specialist staff of the Liebherr organisation and their dealers.
- This service manual contains specialist knowledge for repairing Liebherr construc- tion machines. Basic specialist knowledge on electronics, hydraulics, mechanics and engine technology is not contained in this service manual. Therefore special- ized training and qualifications are necessary. Liebherr recommends participating in the Liebherr training program for construction machines.
In this service manual you will find information on:
— Special tools
— Technical data
— Maintenance intervals and maintenance tasks
— Adjustment procedures
— Structure and function descriptions
— Removal and installation tasks
— Circuit diagrams, hydraulic plans and technical drawings
- You will find information on controls and operation in the operator’s manual. Information on spare parts are in the spare parts catalogue. Please observe the local accident prevention laws.
- You can find information on repairs of machine parts in the service documentation under “Wheel loader – repair instructions”.
Introduction:
Intended Use:
1.1. Laws, Rules, Guidelines and Safety Regulations
To ensure safe operation:
- Consult with the worksite manager about safety regulations at the place of use.
- Adhere to safety regulations at the place of use.
- Follow traffic regulations.
- Adhere to valid guidelines provided by insurers (for example, employers’ professional liability insurance companies, accident insurance, etc.).
- Avoid working methods that can endanger safety.
- Follow all intervals specified for recurrent checks and inspections as outlined in this operator’s manual.
1.2. Intended Use of Wheel Loader
The wheel loader is used to pick up, move, and dump the following materials:
- Soil
- Stones
- Broken rocks
- Bulk materials
This applies to a standard machine under normal operating conditions. Special applications are described in a separate options operator’s manual.
To ensure the intended use:
- Adhere to the operator’s manual.
- Follow maintenance intervals.
- Carry out inspection and maintenance tasks.
- Follow the specifications in the technical data.
- When using the machine on public roads, ensure it complies with applicable national regulations.
- Only lift loads with intended working attachments (fork prongs, crane boom), which must be properly fitted and functioning.
- Ensure that machines used underground (for mining and tunnel construction) are fitted with systems to reduce exhaust emissions (such as diesel particulate filters).
- Adhere to the requirements of each individual country for underground operation.
- For special uses, use special working attachments and, if necessary, special safety equipment.
- Exclusively mount and use special working attachments with approval and as per the stipulations of the manufacturer of the basic machine.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr L 580 1464 Wheel Loader Service Manual – PDF DOWNLOAD
010 Introduction 010-1
010.1 Safety instructions 010-4
010.1.1 Information on these instructions 010-4
010.1.1.1 Representation of warning messages 010-4
010.1.1.2 Graphic symbols in these instructions 010-4
010.1.2 Intended use 010-5
010.1.2.1 Laws, rules, guidelines and safety regulations 010-5
010.1.2.2 Intended use 010-5
010.1.2.3 Foreseeable misuse 010-6
010.1.2.4 Operating conditions 010-6
010.1.2.5 Disposal 010-7
010.1.3 Description of staff 010-7
010.1.3.1 Personal protective equipment 010-7
010.1.3.2 Requirements for staff 010-8
010.1.3.3 Operating company 010-8
010.1.3.4 Operator 010-9
010.1.3.5 Maintenance staff 010-9
010.1.3.6 Refrigeration technician 010-10
010.1.3.7 Slinger 010-11
010.1.3.8 Spotter 010-12
0101.4 Protective devices on the machine 010-12
010.1.4.1 Operator’s cab 010-12
010.1.4.2 Roll over protective structure (ROPS) 010-13
010.1.4.3 Falling object protective structures (FOPS) 010-13
0101.5 Emergency equipment on the machine 010-13
010.1.5.1 Emergency exit (standard) 010-13
010.1.5.2 Fire extinguisher (option) 010-14
010.1.6 Safe operation 010-14
010.1.6.1 Intoxicants 010-14
010.1.6.2 Dangerous fuels and operating fluids 010-14
010.1.6.3 Transporting machine 010-15
010.1.6.4 Access to machine 010-15
010.1.6.5 Machine danger zone 010-16
010.1.6.6 Visibility 010-16
010.1.6.7 Protection against vibration 010-17
010.1.6.8 Operation of machine 010-18
010.1.7 Safe maintenance 010-21
010.1.7.1 Spare parts 010-21
010.1.7.2 Heavy parts 010-21
010.1.7.3 Regular checks 010-22
010.1.8 Modifications to the machine 010-22
010.1.8.1 Modifications, add-ons and retrofittings 010-22
010.2 Special tools for maintenance and repair work 010-23
010.21 Special tools, general 010-23
010.2.2 Special tools for the diesel engine 010-25
010.2.3 Special tools for lift cylinders with Z-bar kinematics 010-29
010.2.4 Special tools for tilt cylinders with Z-bar kinematics 010-29
010.2.5 Special tools for lift cylinders with industrial lift arms 010-30
010.2.6 Special tools for tilt cylinders with industrial lift arms 010-30
010.2.7 Special tools for steering wheel 010-31
010.2.8 Special tools for steering cylinders 010-31
010.2.9 Special tools for brake system 010-32
010.2.10 Special tools for the electrical system 010-32
010.2.11 Special tools for the transmission 010-33
010.2.12 Special tools for front axle 010-34
010.2.13 Special tools for rear axle 010-34
010.2.14 Special tools for the air conditioning system 010-35
010.2.15 Special tools for Grammer driver’s seat 010-36
010.2.16 Special tools for cab glazing 010-37
010.2.17 Special tools for the central lubrication system (Liebherr) 010-37
010.3 Standards and regulations 010-38
010.1 Safety instructions 010-4
010.1.1 Information on these instructions 010-4
010.1.1.1 Representation of warning messages 010-4
010.1.1.2 Graphic symbols in these instructions 010-4
010.1.2 Intended use 010-5
010.1.2.1 Laws, rules, guidelines and safety regulations 010-5
010.1.2.2 Intended use 010-5
010.1.2.3 Foreseeable misuse 010-6
010.1.2.4 Operating conditions 010-6
010.1.2.5 Disposal 010-7
010.1.3 Description of staff 010-7
010.1.3.1 Personal protective equipment 010-7
010.1.3.2 Requirements for staff 010-8
010.1.3.3 Operating company 010-8
010.1.3.4 Operator 010-9
010.1.3.5 Maintenance staff 010-9
010.1.3.6 Refrigeration technician 010-10
010.1.3.7 Slinger 010-11
010.1.3.8 Spotter 010-12
0101.4 Protective devices on the machine 010-12
010.1.4.1 Operator’s cab 010-12
010.1.4.2 Roll over protective structure (ROPS) 010-13
010.1.4.3 Falling object protective structures (FOPS) 010-13
0101.5 Emergency equipment on the machine 010-13
010.1.5.1 Emergency exit (standard) 010-13
010.1.5.2 Fire extinguisher (option) 010-14
010.1.6 Safe operation 010-14
010.1.6.1 Intoxicants 010-14
010.1.6.2 Dangerous fuels and operating fluids 010-14
010.1.6.3 Transporting machine 010-15
010.1.6.4 Access to machine 010-15
010.1.6.5 Machine danger zone 010-16
010.1.6.6 Visibility 010-16
010.1.6.7 Protection against vibration 010-17
010.1.6.8 Operation of machine 010-18
010.1.7 Safe maintenance 010-21
010.1.7.1 Spare parts 010-21
010.1.7.2 Heavy parts 010-21
010.1.7.3 Regular checks 010-22
010.1.8 Modifications to the machine 010-22
010.1.8.1 Modifications, add-ons and retrofittings 010-22
010.2 Special tools for maintenance and repair work 010-23
010.21 Special tools, general 010-23
010.2.2 Special tools for the diesel engine 010-25
010.2.3 Special tools for lift cylinders with Z-bar kinematics 010-29
010.2.4 Special tools for tilt cylinders with Z-bar kinematics 010-29
010.2.5 Special tools for lift cylinders with industrial lift arms 010-30
010.2.6 Special tools for tilt cylinders with industrial lift arms 010-30
010.2.7 Special tools for steering wheel 010-31
010.2.8 Special tools for steering cylinders 010-31
010.2.9 Special tools for brake system 010-32
010.2.10 Special tools for the electrical system 010-32
010.2.11 Special tools for the transmission 010-33
010.2.12 Special tools for front axle 010-34
010.2.13 Special tools for rear axle 010-34
010.2.14 Special tools for the air conditioning system 010-35
010.2.15 Special tools for Grammer driver’s seat 010-36
010.2.16 Special tools for cab glazing 010-37
010.2.17 Special tools for the central lubrication system (Liebherr) 010-37
010.3 Standards and regulations 010-38
010.3.1 Prestressing forces and tightening torques for bolts with metric
standard and fine threads as per DIN ISO 261 010-38
010.3.1.1 Range of application and purpose 010-38
standard and fine threads as per DIN ISO 261 010-38
010.3.1.1 Range of application and purpose 010-38
010.3.1.2 Other applicable documents 010-38
010.3.1.3 Modifications and descriptions 010-39
010.3.1.4 Tightening torques 010-39
010.3.2 Liebherr standards for assembly instructions and tightening torques010-45
010.4 Preservation guidelines 010-46
010.41 General information 010-46
010.4.2 Machine out of service for an unknown period of time 010-46
0104.3 Putting the machine out of service 010-47
010.4.3.1 Out of service for up to 2 months 010-47
010.4.3.2 Out of service for up to 12 months 010-48
010.4.3.3 Out of service for longer than 12 months 010-49
0104.4 Putting back into service 010-49
010.4.4.1 After being out of service for 2 months 010-49
010.44.2 After being out of service for 12 months 010-50
0104.43 After being out of service for longer than 12 months 010-50
010.5 Preservation guidelines for the SCR system 010-51
010.5.1 Putting out of service for longer than 2 months 010-51
010.5.2 Starting up after being out of service for longer than 2 months 010-51
020 Technical data 020-1
020.1 Overall machine 020-6
020.1.1 Complete machine with bucket (Z lift arms)
1580-1464; 020-6
0201.2 Complete machine with loading bucket (industrial lift arms)
1580-1464; 020-8
020.1.3 Working attachment: light material bucket
L580-1464; 020-9
020.14 Working attachment: high dump bucket
1580-1464; 020-10
0201.5 Working attachment: forklift
L580-1464; 020-12
020.1.6 Working attachment: log grappler
L 580-1464; 020-13
020.2 Drive group 020-16
020.2.1 Diesel engine
1580-1464; 020-16
020.2.2 Fuel tank
L580-1464; 020-17
010.3.1.3 Modifications and descriptions 010-39
010.3.1.4 Tightening torques 010-39
010.3.2 Liebherr standards for assembly instructions and tightening torques010-45
010.4 Preservation guidelines 010-46
010.41 General information 010-46
010.4.2 Machine out of service for an unknown period of time 010-46
0104.3 Putting the machine out of service 010-47
010.4.3.1 Out of service for up to 2 months 010-47
010.4.3.2 Out of service for up to 12 months 010-48
010.4.3.3 Out of service for longer than 12 months 010-49
0104.4 Putting back into service 010-49
010.4.4.1 After being out of service for 2 months 010-49
010.44.2 After being out of service for 12 months 010-50
0104.43 After being out of service for longer than 12 months 010-50
010.5 Preservation guidelines for the SCR system 010-51
010.5.1 Putting out of service for longer than 2 months 010-51
010.5.2 Starting up after being out of service for longer than 2 months 010-51
020 Technical data 020-1
020.1 Overall machine 020-6
020.1.1 Complete machine with bucket (Z lift arms)
1580-1464; 020-6
0201.2 Complete machine with loading bucket (industrial lift arms)
1580-1464; 020-8
020.1.3 Working attachment: light material bucket
L580-1464; 020-9
020.14 Working attachment: high dump bucket
1580-1464; 020-10
0201.5 Working attachment: forklift
L580-1464; 020-12
020.1.6 Working attachment: log grappler
L 580-1464; 020-13
020.2 Drive group 020-16
020.2.1 Diesel engine
1580-1464; 020-16
020.2.2 Fuel tank
L580-1464; 020-17
L580-1464
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
LIEBHERR 7
Contents Service manual
020.2.3 Fuel level sensor
L 580-1464; 020-17
020.2.4 Fuel pre-filter (separator filter)
1580-1464; 020-17
020.25 Compressed air system
L 580-1464; 020-18
020.3 Cooling system 020-19
020.3.1 Fan pump
1580-1464; 020-19
020.3.2 Fan motor
1580-1464; 020-19
020.3.3 Hydraulic oil temperature sensor B8
L 580-1464; 020-19
020.4 Working hydraulics 020-20
020.4.1 Working pump
1580-1464; 020-20
020.4.2 Control valve block for Z kinematics
L 580-1464; 020-20
020.4.3 Control valve block for industrial lift arms
L 580-1464; 020-21
020.4.4 Pilot control valve block
1580-1464; 020-21
020.4.5 Pilot control hydro accumulator
1580-1464; 020-21
020.4.6 Stabilisation module
L 580-1464; 020-22
020.4.7 Ride control hydro accumulator
1580-1464; 020-22
020.4.8 Z-bar kinematics lift cylinder
1 580-1464/0-53475; 020-22
020.4.9 Z-bar kinematics lift cylinder
L580-1464/53476-; 020-22
020.4.10 Z-bar kinematics tilt cylinder
L580-1464/0-53475; 020-23
020.4.11 Z-bar kinematics tilt cylinder
L580-1464/53476-; 020-23
020.4.12 Lift cylinder for industrial lift arms
L580-1464/0-53475; 020-23
020.4.13 Lift cylinder for industrial lift arms
L580-1464/53476-; 020-24
020.4.14 Tilt cylinder for industrial lift arms
1 580-1464/0-53475; 020-24
020.4.15 Tilt cylinder for industrial lift arms
L580-1464/53476-; 020-24
Contents Service manual
020.2.3 Fuel level sensor
L 580-1464; 020-17
020.2.4 Fuel pre-filter (separator filter)
1580-1464; 020-17
020.25 Compressed air system
L 580-1464; 020-18
020.3 Cooling system 020-19
020.3.1 Fan pump
1580-1464; 020-19
020.3.2 Fan motor
1580-1464; 020-19
020.3.3 Hydraulic oil temperature sensor B8
L 580-1464; 020-19
020.4 Working hydraulics 020-20
020.4.1 Working pump
1580-1464; 020-20
020.4.2 Control valve block for Z kinematics
L 580-1464; 020-20
020.4.3 Control valve block for industrial lift arms
L 580-1464; 020-21
020.4.4 Pilot control valve block
1580-1464; 020-21
020.4.5 Pilot control hydro accumulator
1580-1464; 020-21
020.4.6 Stabilisation module
L 580-1464; 020-22
020.4.7 Ride control hydro accumulator
1580-1464; 020-22
020.4.8 Z-bar kinematics lift cylinder
1 580-1464/0-53475; 020-22
020.4.9 Z-bar kinematics lift cylinder
L580-1464/53476-; 020-22
020.4.10 Z-bar kinematics tilt cylinder
L580-1464/0-53475; 020-23
020.4.11 Z-bar kinematics tilt cylinder
L580-1464/53476-; 020-23
020.4.12 Lift cylinder for industrial lift arms
L580-1464/0-53475; 020-23
020.4.13 Lift cylinder for industrial lift arms
L580-1464/53476-; 020-24
020.4.14 Tilt cylinder for industrial lift arms
1 580-1464/0-53475; 020-24
020.4.15 Tilt cylinder for industrial lift arms
L580-1464/53476-; 020-24
020.5 Hydraulic components 020-26
020.5.1 Return filter
1580-1464; 020-26
020.5.2 Breather filter
L580-1464; 020-26
020.6 Steering system 020-27
0206.1 Steering pump
L580-1464; 020-27
0206.2 Servostat
L 580-1464; 020-27
020.6.3 Steering cylinder
L580-1464; 020-27
0206.4 Steering damper hydro accumulator
L580-1464; 020-28
0206.5 Emergency steering pump
L580-1464; 020-28
0206.6 Emergency steering pressure switch B3
L 580-1464; 020-28
020.6.7 Emergency steering check pressure switch B3a
L580-1464; 020-28
0206.8 Joystick steering control valve block
1L580-1464/0-54742; 020-29
020.6.9 Joystick steering control valve block
L580-1464/54743-; 020-29
020.7 Brake system 020-31
020.7.1 Brake pump
L580-1464; 020-31
020.7.2 Compact brake valve
L580-1464; 020-31
020.7.3 Service brake hydro accumulator
L 580-1464; 020-31
020.7.4 Brake light pressure switch B12
L580-1464; 020-31
020.7.5 Brake accumulator pressure sensor B19
L580-1464; 020-32
020.7.6 Parking brake hydro accumulator
L580-1464; 020-32
020.8 Electrical system 020-33
020.8.1 Central control unit (Master 4)
L580-1464; 020-33
0208.2 Input module
L580-1464; 020-33
020.8.3 OQutput module
L580-1464; 020-33
020.8.4 Battery
L580-1464; 020-34
020.8.5 Voltage transformer
1580-1464; 020-34
020.8.6 Reversing camera
L580-1464; 020-34
020.9 Gearbox 020-36
020.9.1 Transmission
L580-1464; 020-36
020.9.2 Filter bypass switch B85
1580-1464; 020-36
020.9.3 Proportional solenoid for gear shifting Y1, Y2, Y3, Y4, Y5, Y6
L580-1464; 020-36
020.9.4 Pressure sensor B80, B81
L580-1464; 020-37
020.9.5 Speed sensor B82, B83, B84
L 580-1464; 020-37
020.9.6 Transmission oil temperature sensor B86
L580-1464; 020-37
020.9.7 Proportional solenoid for position control Y7
L 580-1464; 020-38
020.10 Axles and drive shafts 020-39
020.10.1 Front axle
1580-1464; 020-39
020.10.2 Rear axle
L580-1464; 020-39
020.10.3 Drive shaft between diesel engine and transmission
1580-1464; 020-39
020.10.4 Drive shaft between transmission and front axle
1580-1464; 020-40
020.10.5 Drive shaft between transmission and rear axle
1580-1464; 020-40
020.10.6 Tyres
L580-1464; 020-40
020.10.6.2 Tyres for timber work 020-41
020.10.6.3 Special tyres 020-42
020.11 Steel parts of the basic machine 020-43
020.11.1 Ballast weights
L580-1464; 020-43
020.11.1.1 Standard (z-bar kinematics) and industrial lift arms 020-43
020.11.1.2 Foam-filled tyres or tracks 020-43
020.11.1.3 Reverse loading operation 020-43
020.5.1 Return filter
1580-1464; 020-26
020.5.2 Breather filter
L580-1464; 020-26
020.6 Steering system 020-27
0206.1 Steering pump
L580-1464; 020-27
0206.2 Servostat
L 580-1464; 020-27
020.6.3 Steering cylinder
L580-1464; 020-27
0206.4 Steering damper hydro accumulator
L580-1464; 020-28
0206.5 Emergency steering pump
L580-1464; 020-28
0206.6 Emergency steering pressure switch B3
L 580-1464; 020-28
020.6.7 Emergency steering check pressure switch B3a
L580-1464; 020-28
0206.8 Joystick steering control valve block
1L580-1464/0-54742; 020-29
020.6.9 Joystick steering control valve block
L580-1464/54743-; 020-29
020.7 Brake system 020-31
020.7.1 Brake pump
L580-1464; 020-31
020.7.2 Compact brake valve
L580-1464; 020-31
020.7.3 Service brake hydro accumulator
L 580-1464; 020-31
020.7.4 Brake light pressure switch B12
L580-1464; 020-31
020.7.5 Brake accumulator pressure sensor B19
L580-1464; 020-32
020.7.6 Parking brake hydro accumulator
L580-1464; 020-32
020.8 Electrical system 020-33
020.8.1 Central control unit (Master 4)
L580-1464; 020-33
0208.2 Input module
L580-1464; 020-33
020.8.3 OQutput module
L580-1464; 020-33
020.8.4 Battery
L580-1464; 020-34
020.8.5 Voltage transformer
1580-1464; 020-34
020.8.6 Reversing camera
L580-1464; 020-34
020.9 Gearbox 020-36
020.9.1 Transmission
L580-1464; 020-36
020.9.2 Filter bypass switch B85
1580-1464; 020-36
020.9.3 Proportional solenoid for gear shifting Y1, Y2, Y3, Y4, Y5, Y6
L580-1464; 020-36
020.9.4 Pressure sensor B80, B81
L580-1464; 020-37
020.9.5 Speed sensor B82, B83, B84
L 580-1464; 020-37
020.9.6 Transmission oil temperature sensor B86
L580-1464; 020-37
020.9.7 Proportional solenoid for position control Y7
L 580-1464; 020-38
020.10 Axles and drive shafts 020-39
020.10.1 Front axle
1580-1464; 020-39
020.10.2 Rear axle
L580-1464; 020-39
020.10.3 Drive shaft between diesel engine and transmission
1580-1464; 020-39
020.10.4 Drive shaft between transmission and front axle
1580-1464; 020-40
020.10.5 Drive shaft between transmission and rear axle
1580-1464; 020-40
020.10.6 Tyres
L580-1464; 020-40
020.10.6.2 Tyres for timber work 020-41
020.10.6.3 Special tyres 020-42
020.11 Steel parts of the basic machine 020-43
020.11.1 Ballast weights
L580-1464; 020-43
020.11.1.1 Standard (z-bar kinematics) and industrial lift arms 020-43
020.11.1.2 Foam-filled tyres or tracks 020-43
020.11.1.3 Reverse loading operation 020-43
020.11.1.4 Timber grabber 020-43
020.12 Working attachment 020-44
020.12.1 Quick coupler locking hydraulic cylinder
L 580-1464; 020-44
020.13 Operator’s cab, heating and air conditioning 020-45
020.13.1.1 Air conditioning compressor 020-45
020.13.2 Air conditioning pressure switch
1580-1464; 020-45
020.14 Lubrication system 020-46
020.14.1 Central lubrication system (Liebherr)
L580-1464; 020-46
020.14.1.1 Central lubrication pump 020-46
020.14.1.2 Progressive distributor 020-46
020.14.2 Progressive distributor
L580-1464; 020-47
020.14.2.1 MX-F 020-47
020.1422 MX-F25 020-47
020.14.2.3 MX-F 45 020-48
020.1424 MX-F75 020-48
020.14.2.5 MX-F105 020-48
020.14.3 Progressive distributor SXE-2
1580-1464; 020-48
020.14.3.1 SXE-2/MX-F 020-48
020.14.3.2 SXE-2 100 020-48
020.14.3.3 SXE-2 150 020-49
020.14.34 SXE-2220 020-49
020.14.3.5 SXE-2 400 020-49
020.14.36 SXE-2760 020-49
B 030 Maintenance 030-1
030.1 Maintenance and inspection schedule 030-11
z 030.2 Filling quantities and lubrication chart 030-16
5 030.21 Recommended lubricants
g L 580-1464; 030-16
£ 030.22 Recommended operating fluids
Ei 1580-1464; 030-17
030.3 Lubricants and fuels 030-18
030.3.1 General information on lubricants and fuels 030-18
020.12 Working attachment 020-44
020.12.1 Quick coupler locking hydraulic cylinder
L 580-1464; 020-44
020.13 Operator’s cab, heating and air conditioning 020-45
020.13.1.1 Air conditioning compressor 020-45
020.13.2 Air conditioning pressure switch
1580-1464; 020-45
020.14 Lubrication system 020-46
020.14.1 Central lubrication system (Liebherr)
L580-1464; 020-46
020.14.1.1 Central lubrication pump 020-46
020.14.1.2 Progressive distributor 020-46
020.14.2 Progressive distributor
L580-1464; 020-47
020.14.2.1 MX-F 020-47
020.1422 MX-F25 020-47
020.14.2.3 MX-F 45 020-48
020.1424 MX-F75 020-48
020.14.2.5 MX-F105 020-48
020.14.3 Progressive distributor SXE-2
1580-1464; 020-48
020.14.3.1 SXE-2/MX-F 020-48
020.14.3.2 SXE-2 100 020-48
020.14.3.3 SXE-2 150 020-49
020.14.34 SXE-2220 020-49
020.14.3.5 SXE-2 400 020-49
020.14.36 SXE-2760 020-49
B 030 Maintenance 030-1
030.1 Maintenance and inspection schedule 030-11
z 030.2 Filling quantities and lubrication chart 030-16
5 030.21 Recommended lubricants
g L 580-1464; 030-16
£ 030.22 Recommended operating fluids
Ei 1580-1464; 030-17
030.3 Lubricants and fuels 030-18
030.3.1 General information on lubricants and fuels 030-18
030.3.1.1 General questions 030-18
030.3.1.2 Safety data sheets 030-18
030.3.1.3 Technical data sheets 030-18
030.3.1.4 Specific Liebherr standards 030-18
General information on changing lubricants and fuels 030-18
Converting hydraulic system from mineral oils to biodegradable
030.3.1.2 Safety data sheets 030-18
030.3.1.3 Technical data sheets 030-18
030.3.1.4 Specific Liebherr standards 030-18
General information on changing lubricants and fuels 030-18
Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 030-19
Diesel fuels
Diesel fuels
1580-1464; 030-19
030.3.4.1 Minimum quality requirement 030-19
030.3.4.2 Operating temperatures of diesel fuels 030-19
030.3.43 Minimum quality requirement 030-20
Diesel fuels for diesel engines without emission-type approval
030.3.4.1 Minimum quality requirement 030-19
030.3.4.2 Operating temperatures of diesel fuels 030-19
030.3.43 Minimum quality requirement 030-20
Diesel fuels for diesel engines without emission-type approval
1580-1464; 030-20
030.3.5.1 Minimum quality requirement 030-20
030.3.5.2 Operating temperatures of diesel fuels 030-20
030.3.5.3 Minimum quality requirement 030-20
Diesel exhaust fluid
030.3.5.1 Minimum quality requirement 030-20
030.3.5.2 Operating temperatures of diesel fuels 030-20
030.3.5.3 Minimum quality requirement 030-20
Diesel exhaust fluid
1580-1464; 030-21
030.3.6.1 Liebherr recommendation 030-21
030.3.6.2 Minimum quality requirement 030-21
Engine oils
030.3.6.1 Liebherr recommendation 030-21
030.3.6.2 Minimum quality requirement 030-21
Engine oils
1580-1464; 030-21
030.3.7.1 Liebherr recommendation 030-21
030.3.7.2 Other approved engine oils 030-21
030.3.7.3 Minimum quality requirement 030-22
030.3.7.4 Changing intervals 030-22
030.3.7.5 Complicating factors 030-22
030.3.7.1 Liebherr recommendation 030-21
030.3.7.2 Other approved engine oils 030-21
030.3.7.3 Minimum quality requirement 030-22
030.3.7.4 Changing intervals 030-22
030.3.7.5 Complicating factors 030-22
Engine oils for diesel engines without emission-type approval
L580-1464;
L580-1464;
030-22
030.3.8.1 Liebherr recommendation
030-22
030.3.8.2 Other approved engine oils
030-23
030.3.8.3 Minimum quality requirement
030-23
030.3.8.4 Changing intervals
030-23
030.3.8.5 Complicating factors
030-23
Refrigerant
L 580-1464;
L 580-1464;
030-24
030.3.10 Coolant
L580-1464; 030-24
030.3.10.1 Requirements for the water used 030-24
030.3.10.2 Antifreeze and corrosion inhibitor 030-24
030.3.10.3 Minimum quality requirement 030-24
030.3.11 Hydraulic oil
L580-1464; 030-25
030.3.11.1 Liebherr recommendation 030-25
030.3.11.2 Minimum quality requirement 030-25
030.3.11.3 Oil analysis 030-25
030.3.11.4 Qil change 030-25
030.3.12 Splitter box oil
L580-1464; 030-26
030.3.12.1 Liebherr recommendation 030-26
030.3.12.2 Minimum quality requirements 030-26
030.3.13 Gear oil
L580-1464; 030-26
030.3.13.1 Liebherr recommendation 030-26
030.3.13.2 Minimum quality requirement 030-26
030.3.14 Axle oil
L580-1464; 030-27
030.3.14.1 Liebherr recommendation 030-27
030.3.14.2 Minimum quality requirement 030-27
030.3.15 Lubrication grease
L580-1464; 030-27
030.3.15.1 Liebherr recommendation 030-27
030.3.15.2 Minimum quality requirement 030-27
030.4 Maintenance tasks 030-28
0304.1 Safety precautions
L580-1464; 030-28
0304.2 Preparatory tasks for maintenance 030-28
030.421 Maintenance positions
L 580-1464; 030-29
030.4.2.2 Opening the service hatches
L 580-1464; 030-30
030.423 Turning off the battery main switch
1 580-1464/0-54427; 030-34
030.4.2.4 Turning off the battery main switch
L580-1464/54428-; 030-35
0304.3 Overall machine 030-36
030.4.3.1 Checking machine is in proper condition
L580-1464; 030-36
030.4.3.2 Removing loose parts, dirt, ice and snow from
machine
1580-1464; 030-38
0304.33 Cleaning machine
L580-1464; 030-38
0304.3.4 Changing the VCl-capsules
1580-1464; 030-41
0304.3.5 Oil analyses
1580-1464; 030-44
030.4.4 Drive group 030-51
030.4.4.1 Checking diesel engine oil level
1580-1464; 030-51
030.4.4.2 Diesel engine: changing diesel engine oil
L580-1464; 030-54
0304.43 Diesel engine: Changing the oil filter
1580-1464; 030-57
0304.4.4 Checking diesel engine belt drive
L580-1464; 030-58
030.4.4.5 Changing diesel engine belt drive
1580-1464; 030-59
0304.46 Engine: Checking the fastening of the engine control
units ad the sensor cable connections
1580-1464; 030-60
0304.4.7 Checking diesel engine valve clearance
L580-1464; 030-61
0304.4.8 Diesel engine: Changing the oil separator filter insert
1580-1464; 030-63
0304.4.9 Diesel engine: Changing the heating flange
1580-1464; 030-63
030.4.4.10 Fuel tank: Draining off condensate and sediment
L580-1464; 030-64
030.4.4.11 Fuel pre-filter: Draining off condensate
L580-1464; 030-65
0304.4.12 Changing fuel pre-filter cartridge
1580-1464; 030-66
030.4.4.13 Changing fuel fine filter element
1580-1464; 030-69
0304.4.14 Diesel exhaust fluid tank: checking ventilation
L580-1464; 030-72
030.4.4.15 Air filter system: Cleaning the service cover and dust
discharge valve
L580-1464; 030-73
030.3.10.1 Requirements for the water used 030-24
030.3.10.2 Antifreeze and corrosion inhibitor 030-24
030.3.10.3 Minimum quality requirement 030-24
030.3.11 Hydraulic oil
L580-1464; 030-25
030.3.11.1 Liebherr recommendation 030-25
030.3.11.2 Minimum quality requirement 030-25
030.3.11.3 Oil analysis 030-25
030.3.11.4 Qil change 030-25
030.3.12 Splitter box oil
L580-1464; 030-26
030.3.12.1 Liebherr recommendation 030-26
030.3.12.2 Minimum quality requirements 030-26
030.3.13 Gear oil
L580-1464; 030-26
030.3.13.1 Liebherr recommendation 030-26
030.3.13.2 Minimum quality requirement 030-26
030.3.14 Axle oil
L580-1464; 030-27
030.3.14.1 Liebherr recommendation 030-27
030.3.14.2 Minimum quality requirement 030-27
030.3.15 Lubrication grease
L580-1464; 030-27
030.3.15.1 Liebherr recommendation 030-27
030.3.15.2 Minimum quality requirement 030-27
030.4 Maintenance tasks 030-28
0304.1 Safety precautions
L580-1464; 030-28
0304.2 Preparatory tasks for maintenance 030-28
030.421 Maintenance positions
L 580-1464; 030-29
030.4.2.2 Opening the service hatches
L 580-1464; 030-30
030.423 Turning off the battery main switch
1 580-1464/0-54427; 030-34
030.4.2.4 Turning off the battery main switch
L580-1464/54428-; 030-35
0304.3 Overall machine 030-36
030.4.3.1 Checking machine is in proper condition
L580-1464; 030-36
030.4.3.2 Removing loose parts, dirt, ice and snow from
machine
1580-1464; 030-38
0304.33 Cleaning machine
L580-1464; 030-38
0304.3.4 Changing the VCl-capsules
1580-1464; 030-41
0304.3.5 Oil analyses
1580-1464; 030-44
030.4.4 Drive group 030-51
030.4.4.1 Checking diesel engine oil level
1580-1464; 030-51
030.4.4.2 Diesel engine: changing diesel engine oil
L580-1464; 030-54
0304.43 Diesel engine: Changing the oil filter
1580-1464; 030-57
0304.4.4 Checking diesel engine belt drive
L580-1464; 030-58
030.4.4.5 Changing diesel engine belt drive
1580-1464; 030-59
0304.46 Engine: Checking the fastening of the engine control
units ad the sensor cable connections
1580-1464; 030-60
0304.4.7 Checking diesel engine valve clearance
L580-1464; 030-61
0304.4.8 Diesel engine: Changing the oil separator filter insert
1580-1464; 030-63
0304.4.9 Diesel engine: Changing the heating flange
1580-1464; 030-63
030.4.4.10 Fuel tank: Draining off condensate and sediment
L580-1464; 030-64
030.4.4.11 Fuel pre-filter: Draining off condensate
L580-1464; 030-65
0304.4.12 Changing fuel pre-filter cartridge
1580-1464; 030-66
030.4.4.13 Changing fuel fine filter element
1580-1464; 030-69
0304.4.14 Diesel exhaust fluid tank: checking ventilation
L580-1464; 030-72
030.4.4.15 Air filter system: Cleaning the service cover and dust
discharge valve
L580-1464; 030-73
030.4.4.16 Cleaning or changing the main element of the air
filter system
L580-1464; 030-74
030.4.4.17 Air filter system: Changing the safety element
030.4.4.17 Air filter system: Changing the safety element
1580-1464; 030-77
030.4.4.18 Splitter box: Checking the oil level
030.4.4.18 Splitter box: Checking the oil level
L580-1464; 030-78
030.4.4.19 Splitter box: Changing the oil
030.4.4.19 Splitter box: Changing the oil
1580-1464; 030-80
030.4.4.20 Diesel engine: Checking that the intake and exhaust
030.4.4.20 Diesel engine: Checking that the intake and exhaust
system is in good condition and not loose or leaking
1580-1464; 030-82
030.4.4.21 Checking the diesel engine for leaks, contamination
030.4.4.21 Checking the diesel engine for leaks, contamination
and damage
L580-1464; 030-86
030.4.4.22 Diesel particulate filter: Cleaning filter module
030.4.4.22 Diesel particulate filter: Cleaning filter module
1580-1464; 030-87
030.4.4.23 Changing the compressed air dryer
030.4.4.23 Changing the compressed air dryer
L580-1464; 030-88
030.4.4.24 Checking the compressed air system
030.4.4.24 Checking the compressed air system
1580-1464; 030-80
Cooling system 030-91
030.4.5.1 Cooling system: Checking the coolant level
Cooling system 030-91
030.4.5.1 Cooling system: Checking the coolant level
1580-1464; 030-91
030.4.5.2 Checking the concentration of anti-freeze and corro-
030.4.5.2 Checking the concentration of anti-freeze and corro-
sion protection agent or corrosion inhibitor in the
coolant
L580-1464; 030-92
030.4.5.3 Cleaning the cooling system
030.4.5.3 Cleaning the cooling system
L580-1464; 030-99
030.4.5.4 Changing coolant in cooling system
030.4.5.4 Changing coolant in cooling system
L 580-1464; 030-100
Hydraulic components 030-103
030.4.6.1 Hydraulic tank: Checking the oil level
Hydraulic components 030-103
030.4.6.1 Hydraulic tank: Checking the oil level
L580-1464; 030-103
030.4.6.2 Draining off condensate and sediment from the
030.4.6.2 Draining off condensate and sediment from the
hydraulic tank
1580-1464; 030-105
030.4.6.3 Change the return filter insert in the hydraulic tank.
030.4.6.3 Change the return filter insert in the hydraulic tank.
1580-1464; 030-106
030.4.6.4 Changing the hydraulic tank breather filter
030.4.6.4 Changing the hydraulic tank breather filter
L580-1464; 030-107
030.4.6.5 Hydraulic tank: analysing the oil
030.4.6.5 Hydraulic tank: analysing the oil
1580-1464; 030-108
030.4.6.6 Changing the oil in the hydraulic tank
030.4.6.6 Changing the oil in the hydraulic tank
L580-1464; 030-109
L580-1464
030.4.7 Steering system 030-113
030.4.7.1 Steering: Checking the function
1580-1464; 030-113
0304.7.2 Steering cylinders: Lubricating the bearings
L580-1464; 030-113
030.4.8 Brake system 030-114
030.4.8.1 Service brake: checking function and effectiveness
1580-1464; 030-114
0304.8.2 Checking service brake discs for wear
L580-1464; 030-115
030.4.8.3 Checking the gap and wear on the parking brake
linings
L580-1464; 030-118
030.4.8.4 Emergency actuation of parking brake: checking the
seal
1580-1464; 030-124
0304.8.5 Checking emergency parking brake actuation
L580-1464; 030-124
030.4.9 Electrical system 030-125
030.4.9.1 Checking function of the lighting and horn
1580-1464; 030-125
030.4.9.2 Batteries: Checking the acid level and terminals
1580-1464; 030-126
0304.9.3 Control lever: Change the travel direction switch
rocker and cap.
1580-1464; 030-128
030.4.9.4 Personnel detection: cleaning sensor
L580-1464; 030-131
030.4.10 Gearbox 030-131
030.4.10.1 Transmission: checking the oil level
1580-1464; 030-131
030.4.10.2 Changing gear oil and gear oil filter
L580-1464; 030-134
030.4.10.3 Change the transmission hydrostat oil filter.
1580-1464; 030-138
030.4.11 Axles and drive shafts 030-139
030.4.11.1 Axles Changing the oil
L580-1464; 030-139
0304.11.2 Checking drive shafts
1580-1464; 030-141
030.4.11.3 Checking the tyre pressure
1580-1464; 030-143
030.4.11.4 Checking the wheel tightness
L580-1464; 030-144
030.4.7 Steering system 030-113
030.4.7.1 Steering: Checking the function
1580-1464; 030-113
0304.7.2 Steering cylinders: Lubricating the bearings
L580-1464; 030-113
030.4.8 Brake system 030-114
030.4.8.1 Service brake: checking function and effectiveness
1580-1464; 030-114
0304.8.2 Checking service brake discs for wear
L580-1464; 030-115
030.4.8.3 Checking the gap and wear on the parking brake
linings
L580-1464; 030-118
030.4.8.4 Emergency actuation of parking brake: checking the
seal
1580-1464; 030-124
0304.8.5 Checking emergency parking brake actuation
L580-1464; 030-124
030.4.9 Electrical system 030-125
030.4.9.1 Checking function of the lighting and horn
1580-1464; 030-125
030.4.9.2 Batteries: Checking the acid level and terminals
1580-1464; 030-126
0304.9.3 Control lever: Change the travel direction switch
rocker and cap.
1580-1464; 030-128
030.4.9.4 Personnel detection: cleaning sensor
L580-1464; 030-131
030.4.10 Gearbox 030-131
030.4.10.1 Transmission: checking the oil level
1580-1464; 030-131
030.4.10.2 Changing gear oil and gear oil filter
L580-1464; 030-134
030.4.10.3 Change the transmission hydrostat oil filter.
1580-1464; 030-138
030.4.11 Axles and drive shafts 030-139
030.4.11.1 Axles Changing the oil
L580-1464; 030-139
0304.11.2 Checking drive shafts
1580-1464; 030-141
030.4.11.3 Checking the tyre pressure
1580-1464; 030-143
030.4.11.4 Checking the wheel tightness
L580-1464; 030-144
030.4.12 Steel parts of the basic machine 030-145
030.4.12.1 Lubricating the articulation bearing and the rear axle
oscillating bearing
1580-1464; 030-145
030.4.12.2 Cooler hood: Lubricating moving parts with pene-
trating oil
L580-1464; 030-145
030.4.12.3 Engine hood: Lubricating moving parts with pene-
trating oil
L 580-1464; 030-146
030.4.12.4 Right cab access: Lubricating moving parts with
penetrating oil
L580-1464; 030-147
030.4.12.5 Service hatches: Cleaning and maintaining the seals
L 580-1464; 030-147
030.4.13 Working attachment 030-148
030.4.13.1 Lubricating the lift arms and working attachment
1580-1464; 030-148
030.4.13.2 Lift arms: Checking the bucket bearing seals
1580-1464; 030-150
030.4.13.3 Checking the lift arm bucket bearing bushings
L580-1464; 030-151
030.4.13.4 Checking the lift arm bucket stops
L 580-1464; 030-152
030.4.13.56 Bucket: Check the teeth or undercut blade for wear
and replace if necessary
L580-1464; 030-153
030.4.13.6 Lubricate and test the bearings on the quick coupler.
L 580-1464; 030-156
030.4.13.7 High dump bucket: Lubricating the bearing
1580-1464; 030-157
030.4.14 Operator’s cab, heating and air conditioning 030-157
030.4.14.1 Operator’s cab: cleaning the fresh and recirculated
air filters
L 580-1464; 030-157
030.4.14.2 Changing the fresh and recirculated air filters in the
cab
L 580-1464; 030-159
030.4.14.3 Safety belt: Checking the condition and function
L580-1464; 030-161
030.4.14.4 Testing the windscreen washer system
1580-1464; 030-162
030.4.14.5 Windscreen washer system: Topping up windscreen
030.4.12.1 Lubricating the articulation bearing and the rear axle
oscillating bearing
1580-1464; 030-145
030.4.12.2 Cooler hood: Lubricating moving parts with pene-
trating oil
L580-1464; 030-145
030.4.12.3 Engine hood: Lubricating moving parts with pene-
trating oil
L 580-1464; 030-146
030.4.12.4 Right cab access: Lubricating moving parts with
penetrating oil
L580-1464; 030-147
030.4.12.5 Service hatches: Cleaning and maintaining the seals
L 580-1464; 030-147
030.4.13 Working attachment 030-148
030.4.13.1 Lubricating the lift arms and working attachment
1580-1464; 030-148
030.4.13.2 Lift arms: Checking the bucket bearing seals
1580-1464; 030-150
030.4.13.3 Checking the lift arm bucket bearing bushings
L580-1464; 030-151
030.4.13.4 Checking the lift arm bucket stops
L 580-1464; 030-152
030.4.13.56 Bucket: Check the teeth or undercut blade for wear
and replace if necessary
L580-1464; 030-153
030.4.13.6 Lubricate and test the bearings on the quick coupler.
L 580-1464; 030-156
030.4.13.7 High dump bucket: Lubricating the bearing
1580-1464; 030-157
030.4.14 Operator’s cab, heating and air conditioning 030-157
030.4.14.1 Operator’s cab: cleaning the fresh and recirculated
air filters
L 580-1464; 030-157
030.4.14.2 Changing the fresh and recirculated air filters in the
cab
L 580-1464; 030-159
030.4.14.3 Safety belt: Checking the condition and function
L580-1464; 030-161
030.4.14.4 Testing the windscreen washer system
1580-1464; 030-162
030.4.14.5 Windscreen washer system: Topping up windscreen
washer fluid
L580-1464; 030-162
L580-1464; 030-162
L580-1464
030.4.14.6 Cab: Lubricating the lock and cylinder with pene-
trating oil
1580-1464; 030-163
030.4.14.7 Cab: Cleaning and maintaining the seals
1580-1464; 030-163
030.4.14.8 Heating and air conditioning: Checking the function
L580-1464; 030-164
030.4.15 Lubrication system 030-166
030.4.15.1 Checking the level in the grease reservoir of the
central lubrication system
1580-1464; 030-166
0304.15.2 Central lubrication system: Checking the pipes,
hoses and lubrication points for leaks and damage
L580-1464; 030-167
030.4.15.3 Central lubrication system: Checking the lubrication
of the bearings
1580-1464; 030-168
030.5 Testing and adjustment checklist
L580-1464; 030-169
030.6 Testing and adjustment tasks 030-175
030.6.1 Safety precautions
L 580-1464; 030-175
030.6.2 Overall machine 030-175
030.6.2.1 Preparing for adjustment procedures
L580-1464; 030-175
030.6.2.2 Hydraulic oil: operating temperature
L580-1464; 030-177
030.6.2.3 Gear oil operating temperature
L580-1464; 030-178
0306.2.4 Service management
1580-1464; 030-178
030.6.3 Drive group 030-179
030.6.3.1 Pedals: calibration
L580-1464; 030-179
0306.3.2 Reading the diesel engine service files
1580-1464; 030-181
030.6.4 Cooling system 030-182
030.6.4.1 Fan speed proportional solenoid valve
L580-1464; 030-182
030.6.5 Working hydraulics 030-184
030.6.5.1 Multi-lever control (optional): Calibration
1580-1464; 030-184
030.6.5.2 Calibrating working hydraulics angle sensors
L580-1464; 030-186
030.4.14.6 Cab: Lubricating the lock and cylinder with pene-
trating oil
1580-1464; 030-163
030.4.14.7 Cab: Cleaning and maintaining the seals
1580-1464; 030-163
030.4.14.8 Heating and air conditioning: Checking the function
L580-1464; 030-164
030.4.15 Lubrication system 030-166
030.4.15.1 Checking the level in the grease reservoir of the
central lubrication system
1580-1464; 030-166
0304.15.2 Central lubrication system: Checking the pipes,
hoses and lubrication points for leaks and damage
L580-1464; 030-167
030.4.15.3 Central lubrication system: Checking the lubrication
of the bearings
1580-1464; 030-168
030.5 Testing and adjustment checklist
L580-1464; 030-169
030.6 Testing and adjustment tasks 030-175
030.6.1 Safety precautions
L 580-1464; 030-175
030.6.2 Overall machine 030-175
030.6.2.1 Preparing for adjustment procedures
L580-1464; 030-175
030.6.2.2 Hydraulic oil: operating temperature
L580-1464; 030-177
030.6.2.3 Gear oil operating temperature
L580-1464; 030-178
0306.2.4 Service management
1580-1464; 030-178
030.6.3 Drive group 030-179
030.6.3.1 Pedals: calibration
L580-1464; 030-179
0306.3.2 Reading the diesel engine service files
1580-1464; 030-181
030.6.4 Cooling system 030-182
030.6.4.1 Fan speed proportional solenoid valve
L580-1464; 030-182
030.6.5 Working hydraulics 030-184
030.6.5.1 Multi-lever control (optional): Calibration
1580-1464; 030-184
030.6.5.2 Calibrating working hydraulics angle sensors
L580-1464; 030-186
030.6.5.3 Proportional solenoids in the control valve block: cali-
bration
L 580-1464; 030-180
030.6.5.4 Pilot control valve block: pressure reducing valve
030.6.5.4 Pilot control valve block: pressure reducing valve
L 580-1464; 030-193
030.6.5.5 Working pump: flow regulator (standby pressure)
030.6.5.5 Working pump: flow regulator (standby pressure)
L580-1464; 030-194
030.6.5.6 Working pump flow regulator (differential pressure)
030.6.5.6 Working pump flow regulator (differential pressure)
L 580-1464; 030-196
030.6.5.7 Working pump: power regulator
030.6.5.7 Working pump: power regulator
L 580-1464; 030-198
030.6.5.8 Z-bar kinematics control valve block: secondary pres-
030.6.5.8 Z-bar kinematics control valve block: secondary pres-
sure relief valves
L 580-1464; 030-200
030.6.5.9 Z-bar kinematics control valve block: primary pres-
030.6.5.9 Z-bar kinematics control valve block: primary pres-
sure relief valve
L 580-1464; 030-202
030.6.5.10 Z-bar kinematics control valve block: LS-pressure
030.6.5.10 Z-bar kinematics control valve block: LS-pressure
cut-off
L 580-1464; 030-204
030.6.5.11 Industrial lift arms control valve block (option): secon-
030.6.5.11 Industrial lift arms control valve block (option): secon-
dary pressure relief valves
L 580-1464; 030-205
030.6.5.12 Industrial lift arms control valve block (option):
030.6.5.12 Industrial lift arms control valve block (option):
primary pressure relief valve
L 580-1464; 030-208
030.6.5.13 Industrial lift arms control valve block (option): LS-
030.6.5.13 Industrial lift arms control valve block (option): LS-
pressure cut-off
L 580-1464; 030-209
030.6.5.14 Stabilisation module cut-out function
030.6.5.14 Stabilisation module cut-out function
L 580-1464; 030-211
030.6.5.15 Ride control hydro accumulator nitrogen filling
030.6.5.15 Ride control hydro accumulator nitrogen filling
L 580-1464; 030-212
Hydraulic components 030-213
030.6.6.1 Hydro accumulator: checking and topping up
Hydraulic components 030-213
030.6.6.1 Hydro accumulator: checking and topping up
nitrogen filling
L 580-1464; 030-213
030.6.6.2 Checking the hydraulic lines for damage
030.6.6.2 Checking the hydraulic lines for damage
L 580-1464; 030-214
Steering system 030-219
030.6.7.1 Joystick for joystick steering (option): calibration
Steering system 030-219
030.6.7.1 Joystick for joystick steering (option): calibration
L580-1464/55878-; 030-219
030.6.7.2 Angle sensor for articulation angle (option): calibra-
030.6.7.2 Angle sensor for articulation angle (option): calibra-
tion
1580-1464; 030-219
1580-1464; 030-219
L580-1464
ick steering (option): calibration
L580-1464; 030-221
0306.7.4 Steering pump: LS pressure cut-off valve
1580-1464; 030-222
030.6.7.5 Steering pump flow regulator (standby pressure)
L580-1464; 030-224
0306.7.6 Steering pump: flow regulator (differential pressure)
(up to software version 020)
1580-1464; 030-225
0306.7.7 Steering pump: flow regulator (differential pressure)
(from software version 024)
1580-1464; 030-227
030.6.7.8 Steering damper hydro accumulator nitrogen filling
L580-1464; 030-229
030.6.7.9 Control block for joystick steering: determining instal-
lation position of position sensors
1580-1464; 030-230
030.6.8 Brake system 030-231
030.6.8.1 Brake accumulator pressure sensor B19: deviation
L580-1464; 030-231
030.6.8.2 Compact brake valve hydro accumulator charging
function
1580-1464; 030-232
0306.8.3 Service brake pressure
L 580-1464; 030-233
030.6.8.4 Service brake hydro accumulator capacity
1580-1464; 030-234
030.6.9 Electrical system 030-236
030.6.9.1 Central control unit (Master4) Creating a Servicefile
L580-1464; 030-236
030.6.9.2 Central control unit (Master): software update
1580-1464; 030-239
030.6.9.3 Setting the IP addresses of the central control unit
(Master4)
L580-1464; 030-242
030.6.9.4 Resetting the central control unit (Master4)
1580-1464; 030-245
030.6.9.5 Testing the CAN line
L580-1464; 030-246
030.6.9.6 Addressing CAN module and checking system infor-
mation
L580-1464; 030-249
030.6.10 Gearbox 030-253
030.6.10.1 Gearbox: basic calibration
1580-1464; 030-253
L580-1464; 030-221
0306.7.4 Steering pump: LS pressure cut-off valve
1580-1464; 030-222
030.6.7.5 Steering pump flow regulator (standby pressure)
L580-1464; 030-224
0306.7.6 Steering pump: flow regulator (differential pressure)
(up to software version 020)
1580-1464; 030-225
0306.7.7 Steering pump: flow regulator (differential pressure)
(from software version 024)
1580-1464; 030-227
030.6.7.8 Steering damper hydro accumulator nitrogen filling
L580-1464; 030-229
030.6.7.9 Control block for joystick steering: determining instal-
lation position of position sensors
1580-1464; 030-230
030.6.8 Brake system 030-231
030.6.8.1 Brake accumulator pressure sensor B19: deviation
L580-1464; 030-231
030.6.8.2 Compact brake valve hydro accumulator charging
function
1580-1464; 030-232
0306.8.3 Service brake pressure
L 580-1464; 030-233
030.6.8.4 Service brake hydro accumulator capacity
1580-1464; 030-234
030.6.9 Electrical system 030-236
030.6.9.1 Central control unit (Master4) Creating a Servicefile
L580-1464; 030-236
030.6.9.2 Central control unit (Master): software update
1580-1464; 030-239
030.6.9.3 Setting the IP addresses of the central control unit
(Master4)
L580-1464; 030-242
030.6.9.4 Resetting the central control unit (Master4)
1580-1464; 030-245
030.6.9.5 Testing the CAN line
L580-1464; 030-246
030.6.9.6 Addressing CAN module and checking system infor-
mation
L580-1464; 030-249
030.6.10 Gearbox 030-253
030.6.10.1 Gearbox: basic calibration
1580-1464; 030-253
030.6.10.2 Gearbox: service calibration
L 580-1464; 030-255
030.6.10.3 Travel gearbox: Check power output
1580-1464; 030-258
030.6.104 Transmission: Reversing test
L 580-1464; 030-261
030.6.10.5 Transmission control unit (TCU): Software update
1580-1464; 030-263
0306.11 Axles and drive shafts 030-266
030.6.11.1 Tyres: setting radius
L 580-1464; 030-266
0306.12 Working attachment 030-267
030.6.12.1 Valve block for quick coupler (option): Pressure
reducing valve
1580-1464; 030-267
030.6.12.2 Parameters for lift arm geometry
L 580-1464; 030-268
030.6.12.3 Working attachment: automatic return of 3rd function
L 580-1464; 030-270
030.6.13 Operator’s cab, heating and air conditioning 030-271
030.6.13.1 Checking the pressure and temperature conditions of
the air conditioning unit
L 580-1464; 030-271
030.6.13.2 Calibrating the display (Display4)
L 580-1464; 030-272
030.6.13.3 Formatting the display and reinstalling the software
(Display4)
L 580-1464; 030-273
030.6.14 Options 030-274
030.6.14.1 Checking the LIDAT connection status
1580-1464; 030-274
030.6.14.2 LiDAT: activating data transmission manually
L 580-1464; 030-276
5 030.6.14.3 Skyview 360°: calibration
2 1580-1464; 030-278
¢ 030.6.14.4 Personnel detection: transmitting configuration files
& L580-1464; 030-285
g 040 Drive group 040-1
8
g 040.1 Engine 040-3
ES
3 040.1.2 Electrical components of diesel engine
L580-1464; 040-7
040.1.3 Sensors on diesel engine
L580-1464; 040-11
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
580-1464 LIEBHERR 21
Contents
L 580-1464; 030-255
030.6.10.3 Travel gearbox: Check power output
1580-1464; 030-258
030.6.104 Transmission: Reversing test
L 580-1464; 030-261
030.6.10.5 Transmission control unit (TCU): Software update
1580-1464; 030-263
0306.11 Axles and drive shafts 030-266
030.6.11.1 Tyres: setting radius
L 580-1464; 030-266
0306.12 Working attachment 030-267
030.6.12.1 Valve block for quick coupler (option): Pressure
reducing valve
1580-1464; 030-267
030.6.12.2 Parameters for lift arm geometry
L 580-1464; 030-268
030.6.12.3 Working attachment: automatic return of 3rd function
L 580-1464; 030-270
030.6.13 Operator’s cab, heating and air conditioning 030-271
030.6.13.1 Checking the pressure and temperature conditions of
the air conditioning unit
L 580-1464; 030-271
030.6.13.2 Calibrating the display (Display4)
L 580-1464; 030-272
030.6.13.3 Formatting the display and reinstalling the software
(Display4)
L 580-1464; 030-273
030.6.14 Options 030-274
030.6.14.1 Checking the LIDAT connection status
1580-1464; 030-274
030.6.14.2 LiDAT: activating data transmission manually
L 580-1464; 030-276
5 030.6.14.3 Skyview 360°: calibration
2 1580-1464; 030-278
¢ 030.6.14.4 Personnel detection: transmitting configuration files
& L580-1464; 030-285
g 040 Drive group 040-1
8
g 040.1 Engine 040-3
ES
3 040.1.2 Electrical components of diesel engine
L580-1464; 040-7
040.1.3 Sensors on diesel engine
L580-1464; 040-11
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
580-1464 LIEBHERR 21
Contents
Service manual
040.1.4 Ambient temperature sensor
L 580-1464; 040-22
040.1.5 Fuel system 040-24
040.1.5.2 Fuel level sensor
L580-1464; 040-28
040.1.5.3 Separ fuel pre-filter
L580-1464; 040-30
040.1.6 Air filter system 040-30
040.1.6.1 Air filter
L580-1464; 040-31
040.1.6.2 Air mass sensor
1580-1464; 040-32
040.1.7 Exhaust system 040-33
040.1.7.1 Overview of exhaust gas treatment system
1580-1464; 040-33
040.1.7.2 Metering unit
1580-1464; 040-38
040.1.7.3 Sampling module
L580-1464; 040-41
040.1.7.4 Exhaust treatment sensors
1580-1464; 040-42
040.1.7.5 Exhaust gas treatment with diesel particulate filter
(option)
L580-1464; 040-44
040.1.8 Compressed air system 040-47
040.1.8.1 Overview of the compressed air system
1580-1464; 040-48
040.1.8.2 Compressor
L580-1464; 040-50
040.1.8.3 Air dryer
1580-1464; 040-51
040.1.8.4 SCR system air supply valve
L580-1464; 040-52
040.2 Clutch
L580-1464; 040-53
040.3 Splitter box
L580-1464; 040-55
050 Cooling system 050-1
050.1 Cooling system: General overview
L580-1464; 050-2
050.2 Cooling system hydraulics 050-3
L 580-1464; 040-22
040.1.5 Fuel system 040-24
040.1.5.2 Fuel level sensor
L580-1464; 040-28
040.1.5.3 Separ fuel pre-filter
L580-1464; 040-30
040.1.6 Air filter system 040-30
040.1.6.1 Air filter
L580-1464; 040-31
040.1.6.2 Air mass sensor
1580-1464; 040-32
040.1.7 Exhaust system 040-33
040.1.7.1 Overview of exhaust gas treatment system
1580-1464; 040-33
040.1.7.2 Metering unit
1580-1464; 040-38
040.1.7.3 Sampling module
L580-1464; 040-41
040.1.7.4 Exhaust treatment sensors
1580-1464; 040-42
040.1.7.5 Exhaust gas treatment with diesel particulate filter
(option)
L580-1464; 040-44
040.1.8 Compressed air system 040-47
040.1.8.1 Overview of the compressed air system
1580-1464; 040-48
040.1.8.2 Compressor
L580-1464; 040-50
040.1.8.3 Air dryer
1580-1464; 040-51
040.1.8.4 SCR system air supply valve
L580-1464; 040-52
040.2 Clutch
L580-1464; 040-53
040.3 Splitter box
L580-1464; 040-55
050 Cooling system 050-1
050.1 Cooling system: General overview
L580-1464; 050-2
050.2 Cooling system hydraulics 050-3
050.2.1 Overview of cooling system hydraulics
L580-1464; 050-4
050.2.2 Fan pump
L 580-1464; 050-8
050.2.3 Fan motor
L580-1464; 050-9
050.3 Cooling system electronics 050-13
050.3.1 Overview of electrical controls of cooling system
L580-1464; 050-13
050.3.2 Hydraulic oil temperature sensor
L580-1464; 050-16
050.4 Cooler 050-18
050.4.1 Cooler unit
L580-1464; 050-18
050.5 Reversible fan drive 050-19
0505.1 Overview of reversible fan drive
L580-1464; 050-19
050.5.2 Fan reversal valve block
L580-1464; 050-21
060 Working hydraulics 060-1
060.1 Overview of Z-bar kinematics working hydraulics
L580-1464; 060-2
060.2 Overview of working hydraulics for industrial lift arms
L580-1464; 060-10
060.3 Working pump
L580-1464; 060-14
060.4 Control block for Z-bar kinematics
1580-1464; 060-22
060.5 Control valve block for industrial lift arms
L580-1464; 060-31
060.6 Pilot control 060-38
060.6.1 Pilot control valve block
L580-1464; 060-38
060.7 Ride control 060-40
060.7.1 Overview of ride control system
L 580-1464; 060-40
060.7.2 Stabilisation module
L580-1464; 060-43
060.7.3 Electric ride control unit
L 580-1464; 060-46
060.8 Electronics of the working hydraulics 060-48
050.2.2 Fan pump
L 580-1464; 050-8
050.2.3 Fan motor
L580-1464; 050-9
050.3 Cooling system electronics 050-13
050.3.1 Overview of electrical controls of cooling system
L580-1464; 050-13
050.3.2 Hydraulic oil temperature sensor
L580-1464; 050-16
050.4 Cooler 050-18
050.4.1 Cooler unit
L580-1464; 050-18
050.5 Reversible fan drive 050-19
0505.1 Overview of reversible fan drive
L580-1464; 050-19
050.5.2 Fan reversal valve block
L580-1464; 050-21
060 Working hydraulics 060-1
060.1 Overview of Z-bar kinematics working hydraulics
L580-1464; 060-2
060.2 Overview of working hydraulics for industrial lift arms
L580-1464; 060-10
060.3 Working pump
L580-1464; 060-14
060.4 Control block for Z-bar kinematics
1580-1464; 060-22
060.5 Control valve block for industrial lift arms
L580-1464; 060-31
060.6 Pilot control 060-38
060.6.1 Pilot control valve block
L580-1464; 060-38
060.7 Ride control 060-40
060.7.1 Overview of ride control system
L 580-1464; 060-40
060.7.2 Stabilisation module
L580-1464; 060-43
060.7.3 Electric ride control unit
L 580-1464; 060-46
060.8 Electronics of the working hydraulics 060-48
L580-1464
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
LIEBHERR 23
Contents Service manual
Contents Service manual
060.8.1 Overview of electrical controls of working hydraulics
L580-1464; 060-48
060.8.2 Working hydraulics angle sensors
1580-1464; 060-50
060.9 Pipe break protection 060-53
060.9.1 Pipe break protection: overview
L580-1464; 060-53
060.9.2 Valve block for pipe break protection
L580-1464; 060-56
060.9.3 Ride control release solenoid valve
1580-1464; 060-57
080 Hydraulic components 080-1
080.1 Hydraulic system: overview
L580-1464/0-50692; 080-2
080.2 Hydraulic system: overview
L580-1464/50693-; 080-5
080.3 Hydraulic tank 080-8
080.3.1 Overview of hydraulic tank
L 580-1464; 080-8
080.3.2 Steel tank
L580-1464; 080-10
080.3.3 Return filter
1580-1464; 080-12
080.3.4 Leak oil strainer
L580-1464; 080-13
080.3.5 Breather filter
1580-1464; 080-13
090 Steering system 090-1
090.1 Steering system overview
L580-1464/0-50692; 090-3
090.2 Steering system overview
L580-1464/50693-; 090-8
090.3 Steering pump
L 580-1464; 090-13
090.4 Servostat
L580-1464; 090-19
090.5 Steering cylinder 090-22
090.5.1 Steering cylinder
1580-1464; 090-22
090.5.2 Steering stabilisation valve block
L580-1464/0-50692; 090-25
060.8.2 Working hydraulics angle sensors
1580-1464; 060-50
060.9 Pipe break protection 060-53
060.9.1 Pipe break protection: overview
L580-1464; 060-53
060.9.2 Valve block for pipe break protection
L580-1464; 060-56
060.9.3 Ride control release solenoid valve
1580-1464; 060-57
080 Hydraulic components 080-1
080.1 Hydraulic system: overview
L580-1464/0-50692; 080-2
080.2 Hydraulic system: overview
L580-1464/50693-; 080-5
080.3 Hydraulic tank 080-8
080.3.1 Overview of hydraulic tank
L 580-1464; 080-8
080.3.2 Steel tank
L580-1464; 080-10
080.3.3 Return filter
1580-1464; 080-12
080.3.4 Leak oil strainer
L580-1464; 080-13
080.3.5 Breather filter
1580-1464; 080-13
090 Steering system 090-1
090.1 Steering system overview
L580-1464/0-50692; 090-3
090.2 Steering system overview
L580-1464/50693-; 090-8
090.3 Steering pump
L 580-1464; 090-13
090.4 Servostat
L580-1464; 090-19
090.5 Steering cylinder 090-22
090.5.1 Steering cylinder
1580-1464; 090-22
090.5.2 Steering stabilisation valve block
L580-1464/0-50692; 090-25
copyright ® Liebher-Werk Bischofshofen GmbH 2019
24 LIEBHERR L580-1464
LBH/11835201/20/211-20181218_101658/en
LBH/11835201/20/211-20191218_101859/en
LBH/11835201/20/211-20191218_101859/en
Service manual Contents
090.5.3 Steering stabilisation valve block
L580-1464/50693-; 090-26
090.6 Emergency steering 090-28
0906.1 Emergency steering overview
L580-1464; 090-28
0806.2 Emergency steering pump
L580-1464; 090-30
0906.3 Emergency steering electronics 090-32
090.6.3.1 Overview of electrical controls of emergency steering
system
L 580-1464; 090-32
090.6.3.2 Emergency steering pressure switch
1580-1464; 090-36
090.6.3.3 Emergency steering check pressure switch
1580-1464; 090-37
090.7 Joystick steering 090-39
090.7.1 Overview of joystick steering
L580-1464/0-50692; 090-39
090.7.2 Overview of joystick steering
L580-1464/50693-54742; 090-46
090.7.3 Overview of joystick steering
L580-1464/54743-; 090-52
090.7.4 Joystick steering control block
L580-1464/0-54742; 090-56
090.7.5 Joystick steering control block
L580-1464/54743-; 090-61
090.7.6 Joystick steering electrical system 090-67
090.7.6.1 Electronic control unit for joystick steering: overview
L580-1464/0-54742; 090-67
090.7.6.2 Electronic control unit for joystick steering: overview
L580-1464/54743-55877; 090-73
090.7.6.3 Electronic control unit for joystick steering: overview
L580-1464/55878-; 090-80
090.7.6.4 Joystick with position tracking
L580-1464/55878-; 090-88
090.8 2in1 steering 090-90
090.8.1 2in1 steering: total overview
L580-1464; 090-90
0908.2 2in1 steering: total overview
1580-1464; 090-92
090.8.3 Servostat for 2in1 steering
L580-1464; 090-94
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
580-1464 LIEBHERR 25
Contents
090.5.3 Steering stabilisation valve block
L580-1464/50693-; 090-26
090.6 Emergency steering 090-28
0906.1 Emergency steering overview
L580-1464; 090-28
0806.2 Emergency steering pump
L580-1464; 090-30
0906.3 Emergency steering electronics 090-32
090.6.3.1 Overview of electrical controls of emergency steering
system
L 580-1464; 090-32
090.6.3.2 Emergency steering pressure switch
1580-1464; 090-36
090.6.3.3 Emergency steering check pressure switch
1580-1464; 090-37
090.7 Joystick steering 090-39
090.7.1 Overview of joystick steering
L580-1464/0-50692; 090-39
090.7.2 Overview of joystick steering
L580-1464/50693-54742; 090-46
090.7.3 Overview of joystick steering
L580-1464/54743-; 090-52
090.7.4 Joystick steering control block
L580-1464/0-54742; 090-56
090.7.5 Joystick steering control block
L580-1464/54743-; 090-61
090.7.6 Joystick steering electrical system 090-67
090.7.6.1 Electronic control unit for joystick steering: overview
L580-1464/0-54742; 090-67
090.7.6.2 Electronic control unit for joystick steering: overview
L580-1464/54743-55877; 090-73
090.7.6.3 Electronic control unit for joystick steering: overview
L580-1464/55878-; 090-80
090.7.6.4 Joystick with position tracking
L580-1464/55878-; 090-88
090.8 2in1 steering 090-90
090.8.1 2in1 steering: total overview
L580-1464; 090-90
0908.2 2in1 steering: total overview
1580-1464; 090-92
090.8.3 Servostat for 2in1 steering
L580-1464; 090-94
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
580-1464 LIEBHERR 25
Contents
Service manual
110
100 Brake system 100-1
100.1 Overview of brake system
L 580-1464; 100-2
100.2 Service brake and parking brake 100-7
100.2.1 Brake pump
L 580-1464; 100-7
100.2.2 Compact brake valve
L580-1464; 100-8
100.3 Parking brake 100-16
100.3.1 Parking brake
L580-1464; 100-16
Electrical system 110-1
110.1 Overview of electrical system
L580-1464/0-54427; 110-3
110.2 Overview of electrical system
L580-1464/54428-; 110-7
110.3 Lighting
L580-1464; 110-11
110.4 Circuit diagrams
L580-1464; 110-12
110.5 Electronic control unit 110-14
110.5.1 General overview of electronic control system
L580-1464; 110-14
110.5.2 Central control unit (Master4)
1580-1464; 110-16
110.5.3 Modules 110-20
110.5.3.1 Overview of the input and output modules
L580-1464; 110-21
110.5.3.2 Input modules
L 580-1464; 110-23
110.5.3.3 Output modules
L580-1464; 110-25
110.6 Electrical components of the driver’s cab 110-28
110.6.1 Electrical components of the cab General overview
L580-1464; 110-28
110.6.2 Fuse and relay boards
L580-1464; 110-29
110.6.3 Door contact switch
L580-1464/0-46488; 110-34
110.6.4 Door contact switch (inductive sensor)
L580-1464/46489-; 110-35
110.7 Electrical components in the rear section 110-36
100.1 Overview of brake system
L 580-1464; 100-2
100.2 Service brake and parking brake 100-7
100.2.1 Brake pump
L 580-1464; 100-7
100.2.2 Compact brake valve
L580-1464; 100-8
100.3 Parking brake 100-16
100.3.1 Parking brake
L580-1464; 100-16
Electrical system 110-1
110.1 Overview of electrical system
L580-1464/0-54427; 110-3
110.2 Overview of electrical system
L580-1464/54428-; 110-7
110.3 Lighting
L580-1464; 110-11
110.4 Circuit diagrams
L580-1464; 110-12
110.5 Electronic control unit 110-14
110.5.1 General overview of electronic control system
L580-1464; 110-14
110.5.2 Central control unit (Master4)
1580-1464; 110-16
110.5.3 Modules 110-20
110.5.3.1 Overview of the input and output modules
L580-1464; 110-21
110.5.3.2 Input modules
L 580-1464; 110-23
110.5.3.3 Output modules
L580-1464; 110-25
110.6 Electrical components of the driver’s cab 110-28
110.6.1 Electrical components of the cab General overview
L580-1464; 110-28
110.6.2 Fuse and relay boards
L580-1464; 110-29
110.6.3 Door contact switch
L580-1464/0-46488; 110-34
110.6.4 Door contact switch (inductive sensor)
L580-1464/46489-; 110-35
110.7 Electrical components in the rear section 110-36
26
copyright ® Liebher-Werk Bischofshofen GmbH 2019
L580-1464
LBH/11835201/20/211-20181218_101658/en
LBH/11835201/20/211-20191218_101859/en
LBH/11835201/20/211-20191218_101859/en
Service manual
Contents
110.7.1 Battery installation
L580-1464; 110-36
110.7.2 Electric battery main switch
L580-1464/54428-; 110-38
110.8 Rear area monitoring with camera 110-42
110.8.1 Rear area monitoring with camera: General overview
L580-1464; 110-42
110.8.2 Camera
1580-1464; 110-43
120 Gearbox 120-1
120.1 Overview of transmission
L 580-1464; 120-2
120.2 Transmission hydraulics 120-16
120.2.1 Overview of transmission hydraulics
L580-1464; 120-16
120.2.2 Gear pump
L 580-1464; 120-20
120.2.3 Transmission control valve block
L580-1464; 120-21
120.2.4 Hydrostat module
1580-1464; 120-24
120.3 Transmission electronics 120-29
120.3.1 Overview of the electrical control system of the transmission
1580-1464; 120-29
120.3.2 Filter bypass switch
L580-1464; 120-30
120.3.3 Gear shifting proportional solenoid
L580-1464; 120-31
120.3.4 Pressure sensor for hydrostat
L 580-1464; 120-32
120.3.5 Engine speed sensor
L580-1464; 120-33
120.3.6 Temperature sensor
L580-1464; 120-34
120.3.7 Proportional solenoid for position control
L580-1464; 120-34
130 Axles and drive shafts 130-1
130.1 Axles 130-2
130.1.1 Front axle
1580-1464; 130-2
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
580-1464 LIEBHERR 27
Contents Service manual
130.1.2 Rear axle
L 580-1464; 130-7
130.2 Cardan shafts 130-9
130.2.1 Drive shaft between diesel engine and transmission
L 580-1464; 130-9
130.2.2 Drive shaft between transmission and front axle
L 580-1464; 130-10
130.2.3 Drive shaft between transmission and rear axle
L 580-1464; 130-11
140 Steel parts of the basic machine 140-1
140.1 Vehicle frame 140-2
140.1.1 Articulation bearing
L580-1464; 140-2
140.1.2 Articulation lock
1580-1464; 140-3
140.2 Covering 140-4
140.2.1 Linear motor for opening the engine hood
L580-1464; 140-4
150 Working attachment 150-1
160.1 Lift arms for Z kinematics 150-2
150.1.1 Z kinematics
L 580-1464; 150-2
150.2 Industrial lift arms 150-4
1560.2.1 Industrial lift arms
L 580-1464; 150-4
150.3 Quick coupler 150-6
150.3.1 Quick coupler
L 580-1464; 150-6
150.3.2 Quick coupler hydraulics 160-7
150.3.2.1 Overview of the quick coupler hydraulics
1.580-1464/0-45466; 150-7
160.3.2.2 Overview of quick coupler hydraulics
L580-1464/45467-51139; 150-9
150.3.2.3 Overview of quick coupler hydraulics
L580-1464/51140-; 150-11
150.3.2.4 Valve block for quick coupler
L580-1464; 150-13
1560.3.3 Quick coupler electrics 150-15
150.3.3.1 Quick coupler electric control unit
L580-1464; 150-15
110.7.2 Electric battery main switch
L580-1464/54428-; 110-38
110.8 Rear area monitoring with camera 110-42
110.8.1 Rear area monitoring with camera: General overview
L580-1464; 110-42
110.8.2 Camera
1580-1464; 110-43
120 Gearbox 120-1
120.1 Overview of transmission
L 580-1464; 120-2
120.2 Transmission hydraulics 120-16
120.2.1 Overview of transmission hydraulics
L580-1464; 120-16
120.2.2 Gear pump
L 580-1464; 120-20
120.2.3 Transmission control valve block
L580-1464; 120-21
120.2.4 Hydrostat module
1580-1464; 120-24
120.3 Transmission electronics 120-29
120.3.1 Overview of the electrical control system of the transmission
1580-1464; 120-29
120.3.2 Filter bypass switch
L580-1464; 120-30
120.3.3 Gear shifting proportional solenoid
L580-1464; 120-31
120.3.4 Pressure sensor for hydrostat
L 580-1464; 120-32
120.3.5 Engine speed sensor
L580-1464; 120-33
120.3.6 Temperature sensor
L580-1464; 120-34
120.3.7 Proportional solenoid for position control
L580-1464; 120-34
130 Axles and drive shafts 130-1
130.1 Axles 130-2
130.1.1 Front axle
1580-1464; 130-2
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
580-1464 LIEBHERR 27
Contents Service manual
130.1.2 Rear axle
L 580-1464; 130-7
130.2 Cardan shafts 130-9
130.2.1 Drive shaft between diesel engine and transmission
L 580-1464; 130-9
130.2.2 Drive shaft between transmission and front axle
L 580-1464; 130-10
130.2.3 Drive shaft between transmission and rear axle
L 580-1464; 130-11
140 Steel parts of the basic machine 140-1
140.1 Vehicle frame 140-2
140.1.1 Articulation bearing
L580-1464; 140-2
140.1.2 Articulation lock
1580-1464; 140-3
140.2 Covering 140-4
140.2.1 Linear motor for opening the engine hood
L580-1464; 140-4
150 Working attachment 150-1
160.1 Lift arms for Z kinematics 150-2
150.1.1 Z kinematics
L 580-1464; 150-2
150.2 Industrial lift arms 150-4
1560.2.1 Industrial lift arms
L 580-1464; 150-4
150.3 Quick coupler 150-6
150.3.1 Quick coupler
L 580-1464; 150-6
150.3.2 Quick coupler hydraulics 160-7
150.3.2.1 Overview of the quick coupler hydraulics
1.580-1464/0-45466; 150-7
160.3.2.2 Overview of quick coupler hydraulics
L580-1464/45467-51139; 150-9
150.3.2.3 Overview of quick coupler hydraulics
L580-1464/51140-; 150-11
150.3.2.4 Valve block for quick coupler
L580-1464; 150-13
1560.3.3 Quick coupler electrics 150-15
150.3.3.1 Quick coupler electric control unit
L580-1464; 150-15
160 Operator’s cab, heating and air conditioning 160-1
160.1 Overview of operator’s cab, heating and air conditioning unit
L580-1464; 160-3
160.2 Display and control elements 160-5
160.2.1 Electrical components in the control panel 160-5
160.2.1.1 Control unit
1580-1464; 160-5
160.2.2 Touch screen display
L580-1464; 160-7
160.2.3 Control lever
L580-1464; 160-8
160.2.4 Accelerator pedal
L580-1464; 160-10
160.3 Heating, ventilation, air conditioning 160-12
160.3.1 Heating, ventilation, air conditioning: General overview
L580-1464; 160-12
160.3.2 Heating and air conditioning unit 160-17
160.3.2.1 Heating and air conditioning unit
1580-1464; 160-18
160.3.2.2 Blower
L 580-1464; 160-22
160.3.3 Air conditioning controller
L 580-1464; 160-23
160.4 Air conditioning 160-26
160.4.1 Basic function of the air conditioning unit
L580-1464; 160-26
160.4.2 Air conditioning compressor
L580-1464; 160-27
160.4.3 Condenser
L580-1464; 160-29
160.44 Dryer
L 580-1464; 160-30
5 160.4.5 Air conditioning pressure switch
¢ 1580-1464; 160-31
=
g 170 Lubrication system 170-1
g 170.1 Liebherr automatic central lubrication system 170-2
g 170.1.1 Liebherr automatic central lubrication system: overview
g L 580-1464; 170-2
– 170.1.2 Liebherr central lubrication pump
L580-1464; 170-8
170.1.3 Progressive distributor MX-F
L580-1464; 170-12
160.1 Overview of operator’s cab, heating and air conditioning unit
L580-1464; 160-3
160.2 Display and control elements 160-5
160.2.1 Electrical components in the control panel 160-5
160.2.1.1 Control unit
1580-1464; 160-5
160.2.2 Touch screen display
L580-1464; 160-7
160.2.3 Control lever
L580-1464; 160-8
160.2.4 Accelerator pedal
L580-1464; 160-10
160.3 Heating, ventilation, air conditioning 160-12
160.3.1 Heating, ventilation, air conditioning: General overview
L580-1464; 160-12
160.3.2 Heating and air conditioning unit 160-17
160.3.2.1 Heating and air conditioning unit
1580-1464; 160-18
160.3.2.2 Blower
L 580-1464; 160-22
160.3.3 Air conditioning controller
L 580-1464; 160-23
160.4 Air conditioning 160-26
160.4.1 Basic function of the air conditioning unit
L580-1464; 160-26
160.4.2 Air conditioning compressor
L580-1464; 160-27
160.4.3 Condenser
L580-1464; 160-29
160.44 Dryer
L 580-1464; 160-30
5 160.4.5 Air conditioning pressure switch
¢ 1580-1464; 160-31
=
g 170 Lubrication system 170-1
g 170.1 Liebherr automatic central lubrication system 170-2
g 170.1.1 Liebherr automatic central lubrication system: overview
g L 580-1464; 170-2
– 170.1.2 Liebherr central lubrication pump
L580-1464; 170-8
170.1.3 Progressive distributor MX-F
L580-1464; 170-12
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
L580-1464 LIEBHERR 29
Contents Service manual
170.1.4 Progressive distributor SXE-2
L580-1464; 170-14
190 Options 190-1
190.1 Diesel engine without emission type approval
L580-1464, 190-2
190.2 LiDAT 190-4
190.2.1 Overview of LiDAT
L 580-1464; 190-4
190.2.2 LiDAT on machine
1580-1464; 190-6
190.2.3 LiDAT module (LiTU2)
L580-1464/0-50943; 190-7
190.2.4 LiDAT module (LiTU3)
L580-1464/50944-; 190-9
190.3 Weighing device (Liebherr)
L580-1464/0-54427; 190-14
190.4 Liebherr weighing device with Truck Payload Assist
L580-1464/54428-; 190-20
190.5 Skyview 360° 190-23
190.5.1 Skyview 360°: complete overview
L 580-1464; 190-23
190.5.2 Skyview 360° on machine
1580-1464; 190-27
190.6 Remote control for door lock
L580-1464; 190-28
190.7 Adaptive lighting
L580-1464; 190-31
190.8 Personnel detection
L580-1464; 190-33
200 Diagnosis 200-1
200.1 Malfunctions 200-2
200.1.1 Warning symbols 200-2
200.1.2 SCR system warning symbols 200-3
200.1.3 Service code indicator in display 200-3
200.2 Troubleshooting 200-6
200.2.1 Replacing fuses 200-6
200.2.1.1 Fuses on fuse board A4 in the operator’s cab 200-6
200.21.2 Fuses on fuse board Ada in the left ballast weight 200-9
200.2.1.3 Fuses on fuse board A4b in the operator’s cab 200-11
Contents Service manual
170.1.4 Progressive distributor SXE-2
L580-1464; 170-14
190 Options 190-1
190.1 Diesel engine without emission type approval
L580-1464, 190-2
190.2 LiDAT 190-4
190.2.1 Overview of LiDAT
L 580-1464; 190-4
190.2.2 LiDAT on machine
1580-1464; 190-6
190.2.3 LiDAT module (LiTU2)
L580-1464/0-50943; 190-7
190.2.4 LiDAT module (LiTU3)
L580-1464/50944-; 190-9
190.3 Weighing device (Liebherr)
L580-1464/0-54427; 190-14
190.4 Liebherr weighing device with Truck Payload Assist
L580-1464/54428-; 190-20
190.5 Skyview 360° 190-23
190.5.1 Skyview 360°: complete overview
L 580-1464; 190-23
190.5.2 Skyview 360° on machine
1580-1464; 190-27
190.6 Remote control for door lock
L580-1464; 190-28
190.7 Adaptive lighting
L580-1464; 190-31
190.8 Personnel detection
L580-1464; 190-33
200 Diagnosis 200-1
200.1 Malfunctions 200-2
200.1.1 Warning symbols 200-2
200.1.2 SCR system warning symbols 200-3
200.1.3 Service code indicator in display 200-3
200.2 Troubleshooting 200-6
200.2.1 Replacing fuses 200-6
200.2.1.1 Fuses on fuse board A4 in the operator’s cab 200-6
200.21.2 Fuses on fuse board Ada in the left ballast weight 200-9
200.2.1.3 Fuses on fuse board A4b in the operator’s cab 200-11
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V
