Liebherr L 580 1464 (USA / CAN) Wheel Loader Operator’s Manual 33031 – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 580 1464 (USA / CAN) Wheel Loader Operator’s Manual 33031 – PDF DOWNLOAD
Language : English
Pages : 346
Downloadable : Yes
File Type : PDF
Size: 78.9 MB
DESCRIPTION:
Liebherr L 580 1464 (USA / CAN) Wheel Loader Operator’s Manual 33031 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Werk Bischofshofen GmbH
Type: L 580
Type no.: 1464 (USA / CAN)
From Serial no.: 33031
Preface:
This operating manual has been written for the driver and for the maintenance personnel of the machine.
It contains the following descriptions:
- Chapter 1: Product description
- Chapter 2: Safety regulations
- Chapter 3: Handling and operation
- Chapter 4: Malfunctions
- Chapter 5: Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading the machine.
This manual helps the driver to become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
- Increases reliability during operation.
- Extends the service life of your machine.
- Reduces repair costs and downtime.
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations.
In addition to the operating manual and applicable national and local legal accident prevention rules, observe the recognized technical regulations for safe and correct operation.
This operating manual contains all the information you need to operate and service your machine.
- Some illustrations in this manual may show details and equipment that are different from those on your machine.
- On some pictures, protective devices and covers have been removed for a better view.
- We constantly make improvements to our machines, which means there may have been modifications to your machine which are not mentioned in this manual.
However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
Liability and warranty:
Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments, and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.
- The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
- In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance, or failure to observe safety instructions.
Modifications, conditions, copyright
- We reserve the right to make changes without notice as a result of technological development.
- The information and illustrations in this manual may not be reproduced, distributed, or used for commercial purposes. All rights under copyright law are expressly reserved.
- The warranty and liability terms contained in Liebherr’s general conditions of trade are not affected by the information in the manual.
TABLE OF CONTENTS:
Liebherr L 580 1464 (USA / CAN) Wheel Loader Operator’s Manual 33031 – PDF DOWNLOAD
1 Product description 15
1.1 Technical description 16
1.1.1 Overview of the complete machine 15
1.2 Technical data 16
1.2.1 Information on vibrations 16
1.2.2 Sound level 17
1.2.3 Diesel engine 17
1.2.4 Electrical system 18
1.2.5 Travel drive 18
1.2.6 Axles 19
1.2.7 Braking 19
1.2.8 Steering 19
1.2.9 Working hydraulics 20
1.2.10 Liftarms 20
1.2.11 Cab 21
1.2.12 Heating, ventilation 21
1.2.13 Air conditioning 21
1.2.14 Refuelling pump 22
1.2.15 Tow hitch 22
1.2.16 Ballast 22
1.2.17 Tyres 23
1.2.18 Snow chains or guard chains 26
1.2.19 Foam-filled tyres 27
1.2.20 Complete machine with bucket (Z lift arms) 27
1.2.21 Complete machine with loading bucket (industrial lift arms) 29
1.2.22 Attachment: Light material bucket 31
1.2.23 Attachment: High dump bucket 32
1.2.24 Attachment: Forklift 34
1.2.26 Attachment: Timber grabber
1.3 Warranty conditions 38
1.3.1 Supplemental Information 38
1.3.2 Emission control warranty statement warranty rights and obligations 38
1.3.3 Manufacturer’s warranty coverage 39
1.3.4 Owner’s warranty responsibilities 39
1.3.56 Warranty coverage 39
1.3.6 Warranted parts 40
1.3.7 Exclusions 40
Safety warnings, signs 41
2.1 Warning symbols 41
2.1.1 Other designations 41
2.1.2 Additional rules and guidelines 42
2.2 Proper use 42
2.3 Foreseeable misuse 43
2.4 Signs on the machine 43
241 Safety signs 43
2.42 [Information signs 45
2.4.3 Type plate 49
2.5 Safety instructions 49
2.51 General safety instructions 49
25.2 Instructions on preventing crushing injuries and burns 50
2.5.3 Instructions on preventing fires and explosions 51
2.5.4 Safety instructions for start-up 51
2.5.5 Safety precautions during start-up 52
2.5.6 Instructions for safe working 52
2.5.7 Safety instructions for driving on slopes 53
2.5.8 Parking safely 53
2.5.9 Transporting the machine safely 54
2.5.10 Towing the machine safely 54
2.5.11 Measures for ensuring safe maintenance 55
2.5.12 Safety instructions for maintenance work on machines with hydro
2.5.12 Safety instructions for maintenance work on machines with hydro
accumulators 57
2.5.13 Safety instructions for welding work on the machine 57
2.5.14 Safety instruction for working on the working attachment 58
2.5.15 Safety instructions for transporting the machine by crane 58
2.5.16 Safe maintenance of hydraulic hoses and hose lines 58
2.5.17 Roll over protective structure (ROPS) and falling object protection
2.5.17 Roll over protective structure (ROPS) and falling object protection
structure (FOPS) 59
2.5.18 Attachments and accessories 60
2.5.19 Protection against vibrations 60
2.5.20 See and be seen 61
2.5.21 Danger area of the machine 62
3 Handling and operation 63
3.1 Control elements 63
3.11 Cab 63
3.1.2 Display 64
3.1.3 Control unit 64
3.1.4 Switches and buttons 65
3.1.5 Control lever 66
3.2 Handling 68
3.2.1 Battery main switch 68
3.22 Articulation lock 68
3.23 Entering and leaving the machine 70
3.24 Cab window 73
3.2.5 Emergency exit 73
3.2.6 Fire extinguisher 74
3.2.7 Driver’s seat 75
3.2.8 Safety belt 83
3.29 Steering wheel 84
3.2.10 Starting switch 86
3.2.11 Immobilizer 86
3.2.12 Driver identification 90
3.2.13 Steering-column switch 91
3.2.14 Lighting 92
3.2.15 Interior lighting of the driver’s cab 95
3.2.16 Display 95
3.2.17 Control lever 125
3.2.18 Mini-joystick 1283.2.19 Heater, air conditioning 136
3.2.20 Rear window heater, mirror heater 140
3.2.21 Interior mirror, exterior mirrors, front mirror and wide-angle mirrors
3.2.20 Rear window heater, mirror heater 140
3.2.21 Interior mirror, exterior mirrors, front mirror and wide-angle mirrors
(option) 140
3.2.22 Sun blind 142
3.2.23 Radio 142
3.2.24 Windscreen washer system 143
3.2.25 Liebherr central lubrication system 145
3.2.26 Reversing alarm 148
3.2.27 LIDAT 151
3.3 Operation 155
3.3.1 Daily start-up 155
3.3.2 Starting the engine 157
3.3.3 Travel mode 158
3.3.4 Driving on public roads 169
3.3.5 Shutting down the machine 170
3.3.6 Moving the working attachment 174
3.3.7 Regenerating the diesel particulate filter 182
3.3.8 Refuelling pump: Refuelling procedure 188
3.3.9 Forklift 189
3.3.10 2in1 steering 191
3.3.11 Joystick steering 193
3.4 Working methods 201
3.4.1 Picking up material 201
3.4.2 Transporting and moving material 202
3.4.3 Emptying the working attachment 203
3.44 Handling materials with high dump buckets 204
3.4.5 Loading with clamp buckets 205
3.4.6 Grading work 205
3.4.7 Removing material from a slope or wall 206
3.4.8 Loading a transport vehicle 208
3.4.9 Excavation 210
3.5 Fitting and removing the attachment 212
3.5.1 Removing the working attachment from the quick coupler 212
3.5.2 Fitting working attachments to the quick coupler 214
3.2.22 Sun blind 142
3.2.23 Radio 142
3.2.24 Windscreen washer system 143
3.2.25 Liebherr central lubrication system 145
3.2.26 Reversing alarm 148
3.2.27 LIDAT 151
3.3 Operation 155
3.3.1 Daily start-up 155
3.3.2 Starting the engine 157
3.3.3 Travel mode 158
3.3.4 Driving on public roads 169
3.3.5 Shutting down the machine 170
3.3.6 Moving the working attachment 174
3.3.7 Regenerating the diesel particulate filter 182
3.3.8 Refuelling pump: Refuelling procedure 188
3.3.9 Forklift 189
3.3.10 2in1 steering 191
3.3.11 Joystick steering 193
3.4 Working methods 201
3.4.1 Picking up material 201
3.4.2 Transporting and moving material 202
3.4.3 Emptying the working attachment 203
3.44 Handling materials with high dump buckets 204
3.4.5 Loading with clamp buckets 205
3.4.6 Grading work 205
3.4.7 Removing material from a slope or wall 206
3.4.8 Loading a transport vehicle 208
3.4.9 Excavation 210
3.5 Fitting and removing the attachment 212
3.5.1 Removing the working attachment from the quick coupler 212
3.5.2 Fitting working attachments to the quick coupler 214
3.6 Transport 218
3.6.1 Transporting the machine 218
3.6.2 Transport safety retainer 222
3.7 Emergency modes 224
3.7.1 Lowering the lift arms if the engine fails 224
3.7.2 Recovering and towing the machine 225
3.7.3 Emergency steering 229
3.7.4 Jump starting procedure 230
4 Malfunctions 233
4.1 Servicecodes 233
4.1.1 Service code indicator in the display 233
4.2 Problems – Cause – Remedy 234
421 Warning symbols 234
422 SCR system waming symbols 235
4.2.3 Troubleshooting for the engine and fuel system 236
4.2.4 Troubleshooting the Liebherr central lubrication system 239
4.3 Problem remedy 241
4.3.1 Replacing fuses 241
5 Maintenance 249
5.1 Maintenance and inspection schedule 249
5.2 Filling quantities and lubrication chart 254
5.2.1 Recommended lubricants 254
5.2.2 Recommended operating fluids 254
5.2.3 Lubrication chart 255
5.3 Lubricants and fuels 259
5.3.1 General information on changing lubricants and fuels 259
3.6.1 Transporting the machine 218
3.6.2 Transport safety retainer 222
3.7 Emergency modes 224
3.7.1 Lowering the lift arms if the engine fails 224
3.7.2 Recovering and towing the machine 225
3.7.3 Emergency steering 229
3.7.4 Jump starting procedure 230
4 Malfunctions 233
4.1 Servicecodes 233
4.1.1 Service code indicator in the display 233
4.2 Problems – Cause – Remedy 234
421 Warning symbols 234
422 SCR system waming symbols 235
4.2.3 Troubleshooting for the engine and fuel system 236
4.2.4 Troubleshooting the Liebherr central lubrication system 239
4.3 Problem remedy 241
4.3.1 Replacing fuses 241
5 Maintenance 249
5.1 Maintenance and inspection schedule 249
5.2 Filling quantities and lubrication chart 254
5.2.1 Recommended lubricants 254
5.2.2 Recommended operating fluids 254
5.2.3 Lubrication chart 255
5.3 Lubricants and fuels 259
5.3.1 General information on changing lubricants and fuels 259
5.3.2 Converting the hydraulic system from mineral oils to environmentally
harmless hydraulic fluids 259
5.3.3 Diesel fuels 260
5.3.4 Diesel exhaust fluid 260
5.3.5 Engine ails 261
5.3.6 Refrigerant 262
53.7 Coolant 262
5.3.8 Hydraulic oil 263
5.3.9 Splitter box oil 264
5.3.10 Gear oil 264
5.3.11 Axle oil 265
5.3.12 Lubrication grease 265
harmless hydraulic fluids 259
5.3.3 Diesel fuels 260
5.3.4 Diesel exhaust fluid 260
5.3.5 Engine ails 261
5.3.6 Refrigerant 262
53.7 Coolant 262
5.3.8 Hydraulic oil 263
5.3.9 Splitter box oil 264
5.3.10 Gear oil 264
5.3.11 Axle oil 265
5.3.12 Lubrication grease 265
54 Safety precautions 266
5.5 Preparatory tasks for maintenance 267
5.5.1 Maintenance positions 267
5.56.2 Opening the service hatches 268
5.5.3 Turning off the battery main switch 272
56 Overall machine 274
5.6.1 Checking the machine is in the proper condition 274
5.6.2 Removing loose parts, dirt, ice and snow from the machine 275
5.6.3 Checking the hydraulic lines for damage 275
5.6.4 Cleaning the machine 280
5.6.5 Shutting down the machine for a lengthy period 282
5.6.6 Deactivating the machine 283
5.5 Preparatory tasks for maintenance 267
5.5.1 Maintenance positions 267
5.56.2 Opening the service hatches 268
5.5.3 Turning off the battery main switch 272
56 Overall machine 274
5.6.1 Checking the machine is in the proper condition 274
5.6.2 Removing loose parts, dirt, ice and snow from the machine 275
5.6.3 Checking the hydraulic lines for damage 275
5.6.4 Cleaning the machine 280
5.6.5 Shutting down the machine for a lengthy period 282
5.6.6 Deactivating the machine 283
5.6.7 Corrosion protection system for use with salt and artificial fertilisers
(optional): Carrying out corrosion protection 283
5.7 Drive group 284
5.7.1 Checking the diesel engine oil level 284
5.7.2 Fuel tank: Draining off condensate and sediment 286
5.7.3 Fuel pre-filter: Draining off condensate 287
5.7.4 Air filter system: Cleaning the service cover and dust discharge valve 288
5.7.5 Air filter system: Cleaning or changing the main element 290
5.7.6 Air filter system: Changing the safety element 293
5.7.7 Splitter box: Checking the oil level 294
5.7.8 Engine: Checking for leaks, contamination and damage 296
5.8 Cooling system 298
5.8.1 Cooling system: Checking the coolant level 298
(optional): Carrying out corrosion protection 283
5.7 Drive group 284
5.7.1 Checking the diesel engine oil level 284
5.7.2 Fuel tank: Draining off condensate and sediment 286
5.7.3 Fuel pre-filter: Draining off condensate 287
5.7.4 Air filter system: Cleaning the service cover and dust discharge valve 288
5.7.5 Air filter system: Cleaning or changing the main element 290
5.7.6 Air filter system: Changing the safety element 293
5.7.7 Splitter box: Checking the oil level 294
5.7.8 Engine: Checking for leaks, contamination and damage 296
5.8 Cooling system 298
5.8.1 Cooling system: Checking the coolant level 298
5.8.2 Checking the concentration of anti-freeze and corrosion protection
agent or corrosion inhibitor in the coolant 299
5.8.3 Cleaning the cooling system 306
5.9 Hydraulic components 308
5.9.1 Hydraulic tank: Checking the oil level 308
5.10 Steering system 311
5.10.1 Steering: Checking the function 311
5.10.2 Steering cylinders: Lubricating the bearings 311
5.11 Brake system 313
5.11.1 Service brake: Checking the function and effectiveness 313
5.11.2 Emergency parking brake actuation: checking the seal 313
5.12 Electrical system 315
5.12.1 Checking function of the lighting and horn 315
5.13 Gearbox 317
5.13.1 Transmission: checking the oil level 317
5.14 Axles and drive shafts 321
5.14.1 Checking the tyre pressure 321
5.14.2 Checking the wheel tightness 321
5.16 Steel parts of the basic machine 323
5.15.1 Lubricating the articulation bearing and the rear axle oscillating bearing 323
5.15.2 Cooler hood: Lubricating moving parts with penetrating oil 323
5.15.3 Engine hood: Lubricating moving parts with penetrating oil 324
5.15.4 Right cab access: Lubricating moving parts with penetrating oil 325
5.15.5 Service hatches: Cleaning and maintaining the seals 325
5.16 Working attachment 327
5.16.1 Lubricating the lift arms and working attachment 327
5.16.2 Lift arms: Checking the bucket bearing seals 328
5.16.3 Bucket: Check the teeth or undercut blade for wear and replace if
agent or corrosion inhibitor in the coolant 299
5.8.3 Cleaning the cooling system 306
5.9 Hydraulic components 308
5.9.1 Hydraulic tank: Checking the oil level 308
5.10 Steering system 311
5.10.1 Steering: Checking the function 311
5.10.2 Steering cylinders: Lubricating the bearings 311
5.11 Brake system 313
5.11.1 Service brake: Checking the function and effectiveness 313
5.11.2 Emergency parking brake actuation: checking the seal 313
5.12 Electrical system 315
5.12.1 Checking function of the lighting and horn 315
5.13 Gearbox 317
5.13.1 Transmission: checking the oil level 317
5.14 Axles and drive shafts 321
5.14.1 Checking the tyre pressure 321
5.14.2 Checking the wheel tightness 321
5.16 Steel parts of the basic machine 323
5.15.1 Lubricating the articulation bearing and the rear axle oscillating bearing 323
5.15.2 Cooler hood: Lubricating moving parts with penetrating oil 323
5.15.3 Engine hood: Lubricating moving parts with penetrating oil 324
5.15.4 Right cab access: Lubricating moving parts with penetrating oil 325
5.15.5 Service hatches: Cleaning and maintaining the seals 325
5.16 Working attachment 327
5.16.1 Lubricating the lift arms and working attachment 327
5.16.2 Lift arms: Checking the bucket bearing seals 328
5.16.3 Bucket: Check the teeth or undercut blade for wear and replace if
necessary 329
5.16.4 Lubricate and test the bearings on the quick coupler. 332
5.16.5 High dump bucket: Lubricating the bearing 333
5.17 Operator’s cab, heating and air conditioning 334
5.17.1 Operator’s cab: cleaning the fresh and recirculated air filters 334
5.17.2 Safety belt: Checking the condition and function 335
5.17.3 Windscreen washer system: Checking the function 336
5.17.4 Windscreen washer system: Topping up windscreen washer fluid 3386
5.17.5 Cab: Lubricating the lock and cylinder with penetrating oil 337
5.17.6 Cab: Cleaning and maintaining the seals 338
5.17.7 Heating and air conditioning unit: Testing the function 338
5.18 Lubrication system 339
5.18.1 Central lubrication system: Checking the grease level in the reservoir 339
5.16.4 Lubricate and test the bearings on the quick coupler. 332
5.16.5 High dump bucket: Lubricating the bearing 333
5.17 Operator’s cab, heating and air conditioning 334
5.17.1 Operator’s cab: cleaning the fresh and recirculated air filters 334
5.17.2 Safety belt: Checking the condition and function 335
5.17.3 Windscreen washer system: Checking the function 336
5.17.4 Windscreen washer system: Topping up windscreen washer fluid 3386
5.17.5 Cab: Lubricating the lock and cylinder with penetrating oil 337
5.17.6 Cab: Cleaning and maintaining the seals 338
5.17.7 Heating and air conditioning unit: Testing the function 338
5.18 Lubrication system 339
5.18.1 Central lubrication system: Checking the grease level in the reservoir 339
5.18.2 Central lubrication system: Checking the pipes, hoses and lubrication
points for leaks and damage 340
points for leaks and damage 340
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