Liebherr L 580 1456 Wheel Loader Service Manual – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 580 1456 Wheel Loader Service Manual – PDF DOWNLOAD
Language : English
Pages : 655
Downloadable : Yes
File Type : PDF
Size: 148 MB
DESCRIPTION:
Liebherr L 580 1456 Wheel Loader Service Manual – PDF DOWNLOAD
Preface
Notes for users
- This service manual is designed for trained specialist staff of the Liebherr organisation and their dealers.
- This service manual contains specialist knowledge for repairing Liebherr construc- tion machines. Basic specialist knowledge on electronics, hydraulics, mechanics and engine technology is not contained in this service manual. Therefore special- ized training and qualifications are necessary. Liebherr recommends participating in the Liebherr training program for construction machines.
In this service manual you will find information on:
— Special tools
— Technical data
— Maintenance intervals and maintenance tasks
— Adjustment procedures
— Structure and function descriptions
— Removal and installation tasks
— Circuit diagrams, hydraulic plans and technical drawings
- You will find information on controls and operation in the operator’s manual. Information on spare parts are in the spare parts catalogue. Please observe the local accident prevention laws.
- You can find information on repairs of machine parts in the service documentation under “Wheel loader – repair instructions”.
Safety instructions
General safety instructions
1. Familiarise yourself with the operator’s manual before starting up the
machine.
Make sure that you are in possession of additional instructions for any special
equipment installed on your machine, and that you have read and understood
them.
2. Only expressly authorised personnel may operate, service or repair the
machine.
Observe the legal minimum ages.
3. Only trained or instructed personnel may operate the machine. Clearly assign
responsibility for operation, rigging, maintenance and repair work.
4. The operator of the machine must ensure that no persons are in the operating
area of the machine on the basis of a risk assessment conducted in respect of
the operating site.
5. Clearly establish the driver’s responsibilities (also with respect to traffic regulations)
and authorise him to refuse to carry out unsafe instructions from third
parties.
6. Personnel undergoing training and instruction, or who are not yet fully qualified,
may only be allowed to work on the machine under constant supervision
by an experienced person.
7. Now and again, check that your personnel are working safely and are aware of
possible dangers in observance of the operator’s manual.
8. Wear safe working clothes when working on the machine.
Do not wear rings, wristwatches, ties, scarves, unbuttoned jackets, loose
clothing or similar garments, as they can become caught in the machinery and
cause injury.
Certain tasks require: safety glasses, safety boots, hard hats, protective
gloves, reflective vests, ear protection etc.
9. Ask the site manager about any special safety regulations in force on the
construction site.
10. Do not hold onto the steering column, the control panel or the control levers
when getting on or off the machine.
You might inadvertently trigger movements which could lead to accidents.
11. Never jump down from the machine. Use the steps, ladders and platforms
provided for getting on and off.
12. Keep all handles, steps, rails, gangways, platforms and ladders free from oil,
grease, mud snow and ice. This reduces the risk of slipping, tripping up or
falling.
13. Familiarise yourself with the emergency exit through the right cab door and/or
the rear window.
14. Unless there are other instructions, perform maintenance and repair work as
follows:
Procedure:
• Park the machine on firm, level ground and lower the working attachment
to the ground.
• Move all control levers to neutral.
• Turn off the diesel engine and take out the ignition key.
15. Before all work on the hydraulic system, depressurise the hydraulic circuits
and the hydraulic tank as described in the operator’s manual.
16. Lock the working hydraulics to prevent accidental actuation before leaving the
operator’s seat.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr L 580 1456 Wheel Loader Service Manual – PDF DOWNLOAD
010 Introduction 010-1
010.1 Safety instructions 010-4
0101.1 General safety instructions 010-4
010.1.2 Instructions on preventing crushing injuries and burns 010-5
010.1.3 Instructions on preventing fires and explosions 010-5
010.14 Safety instructions for start-up 010-6
0101.5 Safety precautions during start-up 010-6
010.1.6 Instructions for safe working 010-7
010.1.7 Safety instructions for driving on slopes 010-8
0101.8 Parking safely 010-8
010.1.9 Transporting the machine safely 010-8
010.1.10 Towing the machine safely 010-9
010.1.11 Measures for ensuring safe maintenance 010-9
010.1.12 Safety instructions for maintenance work on machines with hydro
accumulators 010-12
010.1.13 Safety instructions for welding work on the machine 010-12
010.1.14 Safety instruction for working on the working attachment 010-12
010.1.15 Safety instructions for transporting the machine by crane 010-13
010.1.16 Safe maintenance of hydraulic hoses and hose lines 010-13
010.1.17 Roll over protective structure (ROPS) and falling object protection
structure (FOPS) 010-14
010.1.17.1 Preventing accidents 010-14
010.1.17.2 Preventing injuries 010-14
010.1.18 Attachments and accessories 010-14
010.1.19 Protection against vibrations 010-15
010.1.20 See and be seen 010-15
010.1.20.1 Field of view and visual aids 010-15
010.1.20.2 Measures during operation. 010-16
010.1.20.3 Modifications to the machine 010-16
010.1.21 Danger area of the machine 010-16
010.1 Safety instructions 010-4
0101.1 General safety instructions 010-4
010.1.2 Instructions on preventing crushing injuries and burns 010-5
010.1.3 Instructions on preventing fires and explosions 010-5
010.14 Safety instructions for start-up 010-6
0101.5 Safety precautions during start-up 010-6
010.1.6 Instructions for safe working 010-7
010.1.7 Safety instructions for driving on slopes 010-8
0101.8 Parking safely 010-8
010.1.9 Transporting the machine safely 010-8
010.1.10 Towing the machine safely 010-9
010.1.11 Measures for ensuring safe maintenance 010-9
010.1.12 Safety instructions for maintenance work on machines with hydro
accumulators 010-12
010.1.13 Safety instructions for welding work on the machine 010-12
010.1.14 Safety instruction for working on the working attachment 010-12
010.1.15 Safety instructions for transporting the machine by crane 010-13
010.1.16 Safe maintenance of hydraulic hoses and hose lines 010-13
010.1.17 Roll over protective structure (ROPS) and falling object protection
structure (FOPS) 010-14
010.1.17.1 Preventing accidents 010-14
010.1.17.2 Preventing injuries 010-14
010.1.18 Attachments and accessories 010-14
010.1.19 Protection against vibrations 010-15
010.1.20 See and be seen 010-15
010.1.20.1 Field of view and visual aids 010-15
010.1.20.2 Measures during operation. 010-16
010.1.20.3 Modifications to the machine 010-16
010.1.21 Danger area of the machine 010-16
010.2 Special tools for maintenance and repair work 010-18
010.2.1 Special tools, general 010-18
010.2.2 Special tools for the diesel engine 010-18
010.2.3 Special tools for the electrical system 010-19
010.2.4 Special tools for the transmission 010-20
010.2.5 Special tools for front axle MT-L II 010-20
010.2.6 Special tools for rear axle MT-L II 010-20
010.2.7 Special tools for the air conditioning system 010-21
010.2.8 Special tools for cab glazing 010-21
010.29 Special tools for the central lubrication system (Liebherr) 010-21
Standards and regulations 010-23
010.3.1 Prestressing forces and tightening torques for bolts with metric
010.2.1 Special tools, general 010-18
010.2.2 Special tools for the diesel engine 010-18
010.2.3 Special tools for the electrical system 010-19
010.2.4 Special tools for the transmission 010-20
010.2.5 Special tools for front axle MT-L II 010-20
010.2.6 Special tools for rear axle MT-L II 010-20
010.2.7 Special tools for the air conditioning system 010-21
010.2.8 Special tools for cab glazing 010-21
010.29 Special tools for the central lubrication system (Liebherr) 010-21
Standards and regulations 010-23
010.3.1 Prestressing forces and tightening torques for bolts with metric
standard and fine threads as per DIN ISO 261 010-23
010.3.1.1 Range of application and purpose 010-23
010.3.1.2 Other applicable documents 010-23
010.3.1.3 Modifications and descriptions 010-24
010.3.1.4 Tightening torques 010-24
010.3.2 Assembly instructions for the piston and piston nut of the hydraulic
cylinder (WN 4121) 010-30
010.3.2.1 Range of application and purpose 010-30
010.3.2.2 Requirements and description 010-30
010.3.2.3 Amendments 010-35
010.3.2.4 Other applicable documents 010-35
010.3.2.5 Maximum adapter operating pressure 010-40
Preservation guidelines 010-41
010.4.1 General information 010-41
010.4.2 Machine out of service for an unknown period of time 010-41
010.4.3 Putting the machine out of service 010-42
010.4.3.1 Out of service for up to 2 months 010-42
010.4.3.2 Out of service for up to 12 months 010-43
010.4.3.3 Out of service for longer than 12 months 010-44
010.4.4 Putting back into service 010-44
010.3.1.1 Range of application and purpose 010-23
010.3.1.2 Other applicable documents 010-23
010.3.1.3 Modifications and descriptions 010-24
010.3.1.4 Tightening torques 010-24
010.3.2 Assembly instructions for the piston and piston nut of the hydraulic
cylinder (WN 4121) 010-30
010.3.2.1 Range of application and purpose 010-30
010.3.2.2 Requirements and description 010-30
010.3.2.3 Amendments 010-35
010.3.2.4 Other applicable documents 010-35
010.3.2.5 Maximum adapter operating pressure 010-40
Preservation guidelines 010-41
010.4.1 General information 010-41
010.4.2 Machine out of service for an unknown period of time 010-41
010.4.3 Putting the machine out of service 010-42
010.4.3.1 Out of service for up to 2 months 010-42
010.4.3.2 Out of service for up to 12 months 010-43
010.4.3.3 Out of service for longer than 12 months 010-44
010.4.4 Putting back into service 010-44
010.4.4.1 After being out of service for 2 months
010-44
0104.4.2 After being out of service for 12 months
010-45
010.4.4.3 After being out of service for longer than 12 months 010-45
020 Technical data 020-1
020.1 Overall machine 020-5
020.1.1 Complete machine with bucket
L580-1456/30186-; 020-5
0201.2 Complete machine with loading bucket (industrial lift arms)
L580-1456/30186-; 020-6
020.1.3 Light material bucket attachment
L580-1456/30186-; 020-8
020.14 Attachment: Timber grabber
L580-1456/30186-; 020-9
020.2 Drive group 020-12
020.2.1 Diesel engine
L580-1456/30186-; 020-12
020.2.2 Fuel tank
L580-1456/30186-; 020-13
020.2.3 Fuel level sensor
L580-1456/30186-; 020-13
020.2.4 Fuel pre-filter (separator filter)
L580-1456/30186-; 020-13
020.2.5 Air filter vacuum switch
L580-1456/30186-; 020-13
020.26 Clutch
L580-1456/30186-; 020-14
020.2.7 Splitter box
L580-1456/30186-; 020-14
020.3 Cooling system 020-15
020.3.1 Fan gear pump
L580-1456/30186-; 020-15
020.3.2 Fan gear motor
L580-1456/30186-; 020-15
020.3.3 Hydraulic oil temperature sensor B8
L580-1456/30186-; 020-15
020.4 Working hydraulics 020-16
0204.1 Working hydraulics pump
L580-1456/30186-; 020-16
020.4.2 Control valve block
L580-1456/30186-; 020-16
020.4.3 Pilot control unit
L580-1456/30186-; 020-16
0204.4 Working hydraulics lockout solenoid valve Y14
L580-1456/30186-; 020-17
0204.5 Pilot control hydro accumulator
L580-1456/30186-; 020-17
020 Technical data 020-1
020.1 Overall machine 020-5
020.1.1 Complete machine with bucket
L580-1456/30186-; 020-5
0201.2 Complete machine with loading bucket (industrial lift arms)
L580-1456/30186-; 020-6
020.1.3 Light material bucket attachment
L580-1456/30186-; 020-8
020.14 Attachment: Timber grabber
L580-1456/30186-; 020-9
020.2 Drive group 020-12
020.2.1 Diesel engine
L580-1456/30186-; 020-12
020.2.2 Fuel tank
L580-1456/30186-; 020-13
020.2.3 Fuel level sensor
L580-1456/30186-; 020-13
020.2.4 Fuel pre-filter (separator filter)
L580-1456/30186-; 020-13
020.2.5 Air filter vacuum switch
L580-1456/30186-; 020-13
020.26 Clutch
L580-1456/30186-; 020-14
020.2.7 Splitter box
L580-1456/30186-; 020-14
020.3 Cooling system 020-15
020.3.1 Fan gear pump
L580-1456/30186-; 020-15
020.3.2 Fan gear motor
L580-1456/30186-; 020-15
020.3.3 Hydraulic oil temperature sensor B8
L580-1456/30186-; 020-15
020.4 Working hydraulics 020-16
0204.1 Working hydraulics pump
L580-1456/30186-; 020-16
020.4.2 Control valve block
L580-1456/30186-; 020-16
020.4.3 Pilot control unit
L580-1456/30186-; 020-16
0204.4 Working hydraulics lockout solenoid valve Y14
L580-1456/30186-; 020-17
0204.5 Pilot control hydro accumulator
L580-1456/30186-; 020-17
020.4.6 Stabilisation module
L580-1456/30186-; 020-17
020.4.7 Ride control hydro accumulator
020.4.7 Ride control hydro accumulator
L580-1456/30186-; 020-17
020.4.8 Z kinematics and industrial lift arms lift cylinder
020.4.8 Z kinematics and industrial lift arms lift cylinder
L580-1456/30186-; 020-17
020.4.9 Z kinematics tilt cylinder
020.4.9 Z kinematics tilt cylinder
L580-1456/30186-; 020-18
Travel hydraulics 020-19
020.5.1 Travel pump
Travel hydraulics 020-19
020.5.1 Travel pump
1 580-1456/30186-; 020-19
020.5.2 Travel motor 1
020.5.2 Travel motor 1
L580-1456/30186-; 020-19
020.5.3 Travel motor 2
020.5.3 Travel motor 2
L580-1456/30186-; 020-19
020.5.4 Variable displacement motor scavenging gear pump
020.5.4 Variable displacement motor scavenging gear pump
L580-1456/30186-; 020-20
Hydraulic components 020-21
020.6.1 Filter unit
Hydraulic components 020-21
020.6.1 Filter unit
L580-1456/30186-; 020-21
020.6.2 Breather filter
020.6.2 Breather filter
1 580-1456/30186-; 020-21
Steering system 020-22
020.7.1 Steering pump
Steering system 020-22
020.7.1 Steering pump
1 580-1456/30186-; 020-22
020.7.2 Servostat
020.7.2 Servostat
L580-1456/30186-; 020-22
020.7.3 Steering cylinder
020.7.3 Steering cylinder
L580-1456/30186-; 020-22
020.7.4 Steering damper hydro accumulator
020.7.4 Steering damper hydro accumulator
L580-1456/30186-; 020-23
020.7.5 Emergency steering pump
020.7.5 Emergency steering pump
1 580-1456/30186-; 020-23
020.7.6 Emergency steering pressure switch B3
020.7.6 Emergency steering pressure switch B3
L580-1456/30186-; 020-23
020.7.7 Emergency steering check pressure switch B3a
020.7.7 Emergency steering check pressure switch B3a
L580-1456/30186-; 020-23
Brake system 020-24
020.8.1 Brake system gear pump
Brake system 020-24
020.8.1 Brake system gear pump
L580-1456/30186-; 020-24
020.8.2 Compact brake valve
020.8.2 Compact brake valve
L580-1456/30186-; 020-24
020.8.3 Service brake hydro accumulator
020.8.3 Service brake hydro accumulator
L580-1456/30186-; 020-24
020.84 Brake light pressure switch B12
L580-1456/30186-; 020-24
0208.5 Accumulator charge pressure switch B19
0208.5 Accumulator charge pressure switch B19
L580-1456/30186-; 020-25
020.8.6 Parking brake hydro accumulator
020.8.6 Parking brake hydro accumulator
L580-1456/30186-; 020-25
0208.7 Overspeed protection solenoid valve Y16
0208.7 Overspeed protection solenoid valve Y16
L580-1456/30186-; 020-25
020.9 Electrical system 020-26
020.9.1 Central control unit (Master 4)
L580-1456/30186-; 020-26
020.9.2 Input module
020.9.2 Input module
L580-1456/30186-; 020-26
020.9.3 Output module
020.9.3 Output module
L580-1456/30186-; 020-26
020.9.4 Battery
020.9.4 Battery
L580-1456/30186-; 020-27
020.9.5 Voltage transformer
020.9.5 Voltage transformer
L580-1456/30186-; 020-27
020.10 Gearbox 020-28
020.10.1 Transmission
L580-1456/30186-; 020-28
020.10.2 Gear shifting solenoid valves
L580-1456/30186-; 020-29
020.10.3 Speed sensors
L580-1456/30186-; 020-29
020.10.4 Transmission gear pump
L580-1456/30186-; 020-29
020.11 Axles and drive shafts 020-30
020.11.1 Front cardan shaft
L580-1456/30186-; 020-30
020.11.2 Rear cardan shaft
L580-1456/30186-; 020-30
$ 020.11.3 Tyres
g L580-1456/30186-; 020-30
3 020.11.3.2 Special tyres 020-31
§ 020.12 Steel parts of the basic machine 020-32
§ 020.12.1 Ballast weight
IN L580-1456/30186-; 020-32
: 020.13 Operator’s cab, heating and air conditioning 020-33
020.13.1 Heating, air conditioning
L580-1456/30186; 020-33
020.13.2.1 Air conditioning 020-33
020.13.3.1 Air conditioning compressor 020-33
020.13.4 Condenser
1 580-1456/30186-; 020-33
020.13.5 Dryer
L580-1456/30186-; 020-34
020.13.6 Air conditioning pressure switch
L580-1456/30186-; 020-34
020.14 Lubrication system 020-35
020.14.1 Central lubrication system (Liebherr)
L580-1456/30186-; 020-35
020.14.1.1 Central lubrication pump 020-35
020.14.1.2 Progressive distributor 020-35
020.14.2 Progressive distributor
1 580-1456/30186-; 020-36
020.14.21 MX-F 020-36
020.14.2.2 MX-F 25 020-36
020.14.2.3 MX-F 45 020-37
020.14.24 MX-F75 020-37
020.14.25 MX-F105 020-37
030 Maintenance 030-1
030.1 Maintenance and inspection schedule 030-10
030.2 Filling quantities and lubrication chart 030-15
030.2.1 Recommended lubricants
L580-1456/30186-; 030-15
030.2.2 Recommended operating fluids
L580-1456/30186-; 030-16
030.3 Lubricants and fuels 030-17
030.3.1 General information on changing lubricants and fuels 030-17
030.3.2 Converting the hydraulic system from mineral oils to environmen-
tally harmless hydraulic fluids 030-17
030.3.3 Diesel fuels
L580-1456/30186-; 030-18
030.3.3.1 Specification 030-18
030.3.3.2 High sulphur content in the diesel fuel 030-18
030.3.3.3 Diesel fuel at low temperatures (winter operation) 030-19
030.3.4 Lubricating oils for diesel engines
L580-1456/30186-; 030-19
030.3.4.1 Lubricating oil quality 030-19
L580-1456/30186-; 020-28
020.10.2 Gear shifting solenoid valves
L580-1456/30186-; 020-29
020.10.3 Speed sensors
L580-1456/30186-; 020-29
020.10.4 Transmission gear pump
L580-1456/30186-; 020-29
020.11 Axles and drive shafts 020-30
020.11.1 Front cardan shaft
L580-1456/30186-; 020-30
020.11.2 Rear cardan shaft
L580-1456/30186-; 020-30
$ 020.11.3 Tyres
g L580-1456/30186-; 020-30
3 020.11.3.2 Special tyres 020-31
§ 020.12 Steel parts of the basic machine 020-32
§ 020.12.1 Ballast weight
IN L580-1456/30186-; 020-32
: 020.13 Operator’s cab, heating and air conditioning 020-33
020.13.1 Heating, air conditioning
L580-1456/30186; 020-33
020.13.2.1 Air conditioning 020-33
020.13.3.1 Air conditioning compressor 020-33
020.13.4 Condenser
1 580-1456/30186-; 020-33
020.13.5 Dryer
L580-1456/30186-; 020-34
020.13.6 Air conditioning pressure switch
L580-1456/30186-; 020-34
020.14 Lubrication system 020-35
020.14.1 Central lubrication system (Liebherr)
L580-1456/30186-; 020-35
020.14.1.1 Central lubrication pump 020-35
020.14.1.2 Progressive distributor 020-35
020.14.2 Progressive distributor
1 580-1456/30186-; 020-36
020.14.21 MX-F 020-36
020.14.2.2 MX-F 25 020-36
020.14.2.3 MX-F 45 020-37
020.14.24 MX-F75 020-37
020.14.25 MX-F105 020-37
030 Maintenance 030-1
030.1 Maintenance and inspection schedule 030-10
030.2 Filling quantities and lubrication chart 030-15
030.2.1 Recommended lubricants
L580-1456/30186-; 030-15
030.2.2 Recommended operating fluids
L580-1456/30186-; 030-16
030.3 Lubricants and fuels 030-17
030.3.1 General information on changing lubricants and fuels 030-17
030.3.2 Converting the hydraulic system from mineral oils to environmen-
tally harmless hydraulic fluids 030-17
030.3.3 Diesel fuels
L580-1456/30186-; 030-18
030.3.3.1 Specification 030-18
030.3.3.2 High sulphur content in the diesel fuel 030-18
030.3.3.3 Diesel fuel at low temperatures (winter operation) 030-19
030.3.4 Lubricating oils for diesel engines
L580-1456/30186-; 030-19
030.3.4.1 Lubricating oil quality 030-19
030.3.4.2 Lubricating oil viscosity 030-19
030.3.4.3 Lubricating oil change intervals 030-20
030.3.5 Refrigerant
L 580-1456; 030-21
030.3.6 Coolants for diesel engines
L580-1456/30186-; 030-21
030.36.1 General recommendations 030-21
030.3.6.2 Water (fresh water) 030-22
030.3.6.3 Coolant – Mixing ration 030-22
030.3.6.4 Permissible antifreeze and corrosion inhibitors 030-23
030.3.6.5 Corrosion inhibitors without antifreeze 030-23
030.3.7 Hydraulic oil
L580-1456/30186~; 030-24
030.3.7.1 Liebherr hydraulic oil 030-24
030.3.7.2 Using engine oil as hydraulic oil 030-24
030.3.7.3 Warming up 030-25
030.3.7.4 Biodegradable hydraulic oils 030-25
030.3.4.3 Lubricating oil change intervals 030-20
030.3.5 Refrigerant
L 580-1456; 030-21
030.3.6 Coolants for diesel engines
L580-1456/30186-; 030-21
030.36.1 General recommendations 030-21
030.3.6.2 Water (fresh water) 030-22
030.3.6.3 Coolant – Mixing ration 030-22
030.3.6.4 Permissible antifreeze and corrosion inhibitors 030-23
030.3.6.5 Corrosion inhibitors without antifreeze 030-23
030.3.7 Hydraulic oil
L580-1456/30186~; 030-24
030.3.7.1 Liebherr hydraulic oil 030-24
030.3.7.2 Using engine oil as hydraulic oil 030-24
030.3.7.3 Warming up 030-25
030.3.7.4 Biodegradable hydraulic oils 030-25
030.3.7.5 Changing the oil, analysing the oil, changing filters 030-26
030.3.8 Lubricating oils for splitter boxes
L580-1456/30186-; 030-27
030.3.9 Lubricating oils for transmissions
L580-1456/30186-; 030-28
030.3.10 Lubricating oils for axles
L580-1456/30186-; 030-29
030.3.11 Lubrication grease and other lubricants
L580-1456/30186-; 030-30
030.3.11.1 Minimum quality requirements 030-30
030.3.11.2 Liebherr lubrication grease 030-30
Maintenance tasks 030-32
0304.1 Safety precautions
L580-1456/30186-; 030-32
0304.2 Preparatory tasks for maintenance 030-32
030.4.2.1 Maintenance positions
L580-1456/30186-; 030-33
030.4.2.2 Opening the service accesses
1 580-1456/30186; 030-34
030.4.2.3 Turning off the battery main switch
L580-1456/30186-; 030-36
030.4.3 Overall machine 030-37
030.4.3.1 Checking the machine for external damage
L580-1456/30186-; 030-37
030.4.3.2 Removing loose parts, dirt, ice and snow from the
machine
L.580-1456/30186-; 030-37
0304.33 Cleaning the machine
L580-1456/30186-; 030-37
0304.3.4 Checking the machine for leaks
L.580-1456/30186-; 030-39
030.4.3.5 Making sure the bolted connections are tight
L580-1456/30186-; 030-39
030.4.3.6 Corrosion protection system for use with salt and arti-
ficial fertilisers (optional): Carrying out corrosion
protection
L580-1456/30186-; 030-39
0304.3.7 Oil analyses
L.580-1456/30186-; 030-39
030.4.4 Drive group 030-46
030.4.4.1 Checking the engine oil level
L580-1456/30186-; 030-46
030.4.4.2 Changing the engine oil
L580-1456/30186-; 030-47
0304.43 Changing the engine oil filter
1L580-1456/30186-; 030-48
030.4.4.4 Checking the V-ribbed belt on the engine
L580-1456/30186-; 030-49
030.4.4.5 Changing the V-ribbed belt on the engine
L580-1456/30186-; 030-51
030.446 Checking the engine valve clearance
L.580-1456/30186-; 030-51
030.447 Checking the bleeder filter of the crankcase
L580-1456/30186-; 030-54
030.4.4.8 Checking the crankshaft torsional vibration damper
L.580-1456/30186-; 030-55
030.4.4.9 Changing the crankshaft torsional vibration damper
L580-1456/30186-; 030-57
030.4.4.10 Draining off condensate and sediment from the fuel
tank
L.580-1456/30186-; 030-59
030.4.4.11 Draining off condensate from the Separ fuel pre-filter
L580-1456/30186-; 030-60
030.4.4.12 Draining off condensate from the fuel pre-filter
L.580-1456/30186-; 030-60
030.4.4.13 Changing the Separ fuel pre-filter insert
L580-1456/30186-; 030-61
030.3.9 Lubricating oils for transmissions
L580-1456/30186-; 030-28
030.3.10 Lubricating oils for axles
L580-1456/30186-; 030-29
030.3.11 Lubrication grease and other lubricants
L580-1456/30186-; 030-30
030.3.11.1 Minimum quality requirements 030-30
030.3.11.2 Liebherr lubrication grease 030-30
Maintenance tasks 030-32
0304.1 Safety precautions
L580-1456/30186-; 030-32
0304.2 Preparatory tasks for maintenance 030-32
030.4.2.1 Maintenance positions
L580-1456/30186-; 030-33
030.4.2.2 Opening the service accesses
1 580-1456/30186; 030-34
030.4.2.3 Turning off the battery main switch
L580-1456/30186-; 030-36
030.4.3 Overall machine 030-37
030.4.3.1 Checking the machine for external damage
L580-1456/30186-; 030-37
030.4.3.2 Removing loose parts, dirt, ice and snow from the
machine
L.580-1456/30186-; 030-37
0304.33 Cleaning the machine
L580-1456/30186-; 030-37
0304.3.4 Checking the machine for leaks
L.580-1456/30186-; 030-39
030.4.3.5 Making sure the bolted connections are tight
L580-1456/30186-; 030-39
030.4.3.6 Corrosion protection system for use with salt and arti-
ficial fertilisers (optional): Carrying out corrosion
protection
L580-1456/30186-; 030-39
0304.3.7 Oil analyses
L.580-1456/30186-; 030-39
030.4.4 Drive group 030-46
030.4.4.1 Checking the engine oil level
L580-1456/30186-; 030-46
030.4.4.2 Changing the engine oil
L580-1456/30186-; 030-47
0304.43 Changing the engine oil filter
1L580-1456/30186-; 030-48
030.4.4.4 Checking the V-ribbed belt on the engine
L580-1456/30186-; 030-49
030.4.4.5 Changing the V-ribbed belt on the engine
L580-1456/30186-; 030-51
030.446 Checking the engine valve clearance
L.580-1456/30186-; 030-51
030.447 Checking the bleeder filter of the crankcase
L580-1456/30186-; 030-54
030.4.4.8 Checking the crankshaft torsional vibration damper
L.580-1456/30186-; 030-55
030.4.4.9 Changing the crankshaft torsional vibration damper
L580-1456/30186-; 030-57
030.4.4.10 Draining off condensate and sediment from the fuel
tank
L.580-1456/30186-; 030-59
030.4.4.11 Draining off condensate from the Separ fuel pre-filter
L580-1456/30186-; 030-60
030.4.4.12 Draining off condensate from the fuel pre-filter
L.580-1456/30186-; 030-60
030.4.4.13 Changing the Separ fuel pre-filter insert
L580-1456/30186-; 030-61
030.4.4.14 Changing the fuel pre-filter
L580-1456/30186-; 030-63
030.4.4.15 Changing the fuel fine filter
L580-1456/30186-; 030-64
030.4.4.16 Bleeding the fuel system
L580-1456/30186-; 030-65
030.4.4.17 Cleaning the air filter service cover and dust
discharge valve
L580-1456/30186~; 030-65
030.4.4.18 Checking the air suction hoses for leaks and tight
fitting
1 580-1456/30186-; 030-66
030.4.4.19 Changing the air filter main element
L 580-1456; 030-67
030.4.4.20 Changing the air filter safety element
1 580-1456/30186-; 030-69
030.4.4.21 Cleaning the oil bath air filter (optional)
L 580-1456; 030-70
030.4.4.22 Checking the oil level in the splitter box
L580-1456/30186-; 030-71
030.4.4.23 Changing the splitter box oil
L580-1456/30186-; 030-72
030.4.4.24 Checking the exhaust system for leaks and tight
fitting
L580-1456/30186~; 030-73
0304.5 Cooling system 030-74
030.4.5.1 Checking the coolant level
L580-1456/30186-; 030-74
030.4.5.2 Checking the coolant antifreeze and corrosion inhib-
itor concentration
L580-1456/30186~; 030-75
030.4.5.3 Cleaning the cooling system
L580-1456/30186-; 030-80
030.4.5.4 Changing the coolant
L580-1456/30186-40358; 030-81
030.4.5.5 Changing the coolant
1 580-1456/40359-; 030-83
030.46 Working hydraulics 030-86
030.4.6.1 Lubricating the solenoids, universal joints and
tappets on the pilot control unit
L580-1456/30186-; 030-86
0304.7 Hydraulic components 030-86
030.4.7.1 Checking the oil level in the hydraulic tank
L580-1456/30186-; 030-86
L580-1456/30186-; 030-63
030.4.4.15 Changing the fuel fine filter
L580-1456/30186-; 030-64
030.4.4.16 Bleeding the fuel system
L580-1456/30186-; 030-65
030.4.4.17 Cleaning the air filter service cover and dust
discharge valve
L580-1456/30186~; 030-65
030.4.4.18 Checking the air suction hoses for leaks and tight
fitting
1 580-1456/30186-; 030-66
030.4.4.19 Changing the air filter main element
L 580-1456; 030-67
030.4.4.20 Changing the air filter safety element
1 580-1456/30186-; 030-69
030.4.4.21 Cleaning the oil bath air filter (optional)
L 580-1456; 030-70
030.4.4.22 Checking the oil level in the splitter box
L580-1456/30186-; 030-71
030.4.4.23 Changing the splitter box oil
L580-1456/30186-; 030-72
030.4.4.24 Checking the exhaust system for leaks and tight
fitting
L580-1456/30186~; 030-73
0304.5 Cooling system 030-74
030.4.5.1 Checking the coolant level
L580-1456/30186-; 030-74
030.4.5.2 Checking the coolant antifreeze and corrosion inhib-
itor concentration
L580-1456/30186~; 030-75
030.4.5.3 Cleaning the cooling system
L580-1456/30186-; 030-80
030.4.5.4 Changing the coolant
L580-1456/30186-40358; 030-81
030.4.5.5 Changing the coolant
1 580-1456/40359-; 030-83
030.46 Working hydraulics 030-86
030.4.6.1 Lubricating the solenoids, universal joints and
tappets on the pilot control unit
L580-1456/30186-; 030-86
0304.7 Hydraulic components 030-86
030.4.7.1 Checking the oil level in the hydraulic tank
L580-1456/30186-; 030-86
030.4.7.2 Checking and cleaning the magnetic rod on the
hydraulic tank
L580-1456/30186-; 030-88
030.4.7.3 Draining off condensate and sediment from the
030.4.7.3 Draining off condensate and sediment from the
hydraulic tank
L580-1456/30186-; 030-89
0304.7.4 Changing the hydraulic tank return suction filter
0304.7.4 Changing the hydraulic tank return suction filter
L580-1456/30186-; 030-90
0304.7.5 Changing the hydraulic tank breather filter
0304.7.5 Changing the hydraulic tank breather filter
L580-1456/30186-; 030-91
0304.7.6 Hydraulic tank – changing the oil in the hydraulic
0304.7.6 Hydraulic tank – changing the oil in the hydraulic
system
L.580-1456/30186-; 030-91
Steering system 030-93
030.4.8.1 Testing the steering
Steering system 030-93
030.4.8.1 Testing the steering
L580-1456/30186-; 030-93
030.4.8.2 Lubricating the bearing points on the steering cylin-
030.4.8.2 Lubricating the bearing points on the steering cylin-
ders
L.580-1456/30186-; 030-94
Brake system 030-95
030.4.9.1 Testing the service brake and parking brake
Brake system 030-95
030.4.9.1 Testing the service brake and parking brake
L580-1456/30186-; 030-95
030.4.9.2 Checking the service brake discs for wear
030.4.9.2 Checking the service brake discs for wear
L.580-1456/30186-; 030-96
0304.93 Checking the gap and wear on the parking brake
0304.93 Checking the gap and wear on the parking brake
linings
L580-1456/30186-; 030-98
Electrical system 030-103
030.4.10.1 Checking the lights
Electrical system 030-103
030.4.10.1 Checking the lights
L.580-1456/30186-; 030-103
030.4.10.2 Checking the batteries
030.4.10.2 Checking the batteries
L580-1456/30186-; 030-104
030.4.10.3 Changing the travel direction rocker switch and cap
030.4.10.3 Changing the travel direction rocker switch and cap
(optional) on the control lever
L.580-1456/30186-; 030-105
Gearbox 030-107
030.4.11.1 Checking the transmission oil level
Gearbox 030-107
030.4.11.1 Checking the transmission oil level
L580-1456/30186-; 030-107
030.4.11.2 Changing the transmission oil
030.4.11.2 Changing the transmission oil
L.580-1456/30186-; 030-108
030.4.11.3 Changing the transmission oil filter
030.4.11.3 Changing the transmission oil filter
L580-1456/30186-; 030-110
Axles and drive shafts 030-110
0304.12.1 Checking the axle oil levels
Axles and drive shafts 030-110
0304.12.1 Checking the axle oil levels
L580-1456/30186-; 030-110
030.4.12.2 Changing the axle oil
L580-1456/30186-; 030-111
030.4.12.3 Checking the cardan shafts
L580-1456/30186-; 030-113
030.4.124 Checking the tyre pressure
L580-1456/30186-; 030-113
030.4.12.5 Checking the wheel tightness
1 580-1456/30186-; 030-113
030.4.13 Steel parts of the basic machine 030-114
030.4.13.1 Lubricating the articulation bearing and the rear axle
oscillating bearing
L580-1456/30186-; 030-114
030.4.13.2 Covering – lubricating locks and hinges
1 580-1456/30186-; 030-116
030.4.13.3 Greasing the rear section cover lower hinges
L580-1456/30186-; 030-116
030.4.14 Working attachment 030-116
030.4.14.1 Lubricating the lift arms and attachment
L580-1456/30186-; 030-116
030.4.14.2 Checking the bucket bearing seals and the bearing
bushings on the lift arms
L580-1456/30186-; 030-117
030.4.14.3 Checking the lift arm bucket stops
L580-1456/30186~; 030-119
030.4.144 Lubricating and testing the quick-change device
L 580-1456; 030-120
0304.15 Operator’s cab, heating and air conditioning 030-121
030.4.15.1 Lubricating the elongated hole on the accelerator
pedal and checking the bearing
L580-1456/30186~; 030-121
030.4.15.2 Cleaning the fresh and recirculated air filters
L580-1456/30186-; 030-122
030.4.15.3 Changing the fresh and recirculated air filters
1580-1456/30186~; 030-124
030.4.154 Checking the condition and function of the safety belt
L580-1456/30186-; 030-125
030.4.15.5 Checking and topping up the windscreen washer
reservoir
L580-1456/30186-; 030-125
030.4.15.6 Checking the seals on the driver’s cab
L580-1456/30186-; 030-126
030.4.15.7 Heating and air conditioning unit: Testing the function
L580-1456/30186-; 030-126
0304.16 Lubrication system 030-128
L580-1456/30186-; 030-111
030.4.12.3 Checking the cardan shafts
L580-1456/30186-; 030-113
030.4.124 Checking the tyre pressure
L580-1456/30186-; 030-113
030.4.12.5 Checking the wheel tightness
1 580-1456/30186-; 030-113
030.4.13 Steel parts of the basic machine 030-114
030.4.13.1 Lubricating the articulation bearing and the rear axle
oscillating bearing
L580-1456/30186-; 030-114
030.4.13.2 Covering – lubricating locks and hinges
1 580-1456/30186-; 030-116
030.4.13.3 Greasing the rear section cover lower hinges
L580-1456/30186-; 030-116
030.4.14 Working attachment 030-116
030.4.14.1 Lubricating the lift arms and attachment
L580-1456/30186-; 030-116
030.4.14.2 Checking the bucket bearing seals and the bearing
bushings on the lift arms
L580-1456/30186-; 030-117
030.4.14.3 Checking the lift arm bucket stops
L580-1456/30186~; 030-119
030.4.144 Lubricating and testing the quick-change device
L 580-1456; 030-120
0304.15 Operator’s cab, heating and air conditioning 030-121
030.4.15.1 Lubricating the elongated hole on the accelerator
pedal and checking the bearing
L580-1456/30186~; 030-121
030.4.15.2 Cleaning the fresh and recirculated air filters
L580-1456/30186-; 030-122
030.4.15.3 Changing the fresh and recirculated air filters
1580-1456/30186~; 030-124
030.4.154 Checking the condition and function of the safety belt
L580-1456/30186-; 030-125
030.4.15.5 Checking and topping up the windscreen washer
reservoir
L580-1456/30186-; 030-125
030.4.15.6 Checking the seals on the driver’s cab
L580-1456/30186-; 030-126
030.4.15.7 Heating and air conditioning unit: Testing the function
L580-1456/30186-; 030-126
0304.16 Lubrication system 030-128
Checking the lubrication system grease reservoir
level
L580-1456/30186~; 030-128
level
L580-1456/30186~; 030-128
Checking the pipes, hoses and lubrication points of
the lubrication system
L580-1456/30186-; 030-129
the lubrication system
L580-1456/30186-; 030-129
Checking whether metered quantities are adequate
at the bearing points (grease collars) of the lubrica-
tion system
L580-1456/30186-; 030-129
030.5 Testing and adjustment checklist
030.6
L580-1456/30186-; 030-130
030.5.1 Saving pages from the adjustment checklist 030-135
Testing and adjustment tasks 030-136
030.6.1 Safety precautions
1 580-1456/30186-; 030-136
030.6.2 Overall machine 030-137
030.6.2.1 Preparatory tasks for testing and adjustment
L580-1456/30186-; 030-137
030.6.2.2 Bringing the machine up to operating temperature
L580-1456/30186-; 030-138
030.6.3 Drive group 030-139
030.6.3.1 Calibrating the pedals
1 580-1456/30186-; 030-139
030.6.3.2 Checking the engine speed
L580-1456/30186-; 030-139
030.6.3.3 Reading the diesel engine service files
1580-1456; 030-140
030.6.4 Cooling system 030-142
030.6.4.1 Fan gear motor proportional pressure relief valve
L580-1456/30186-; 030-142
030.6.5 Working hydraulics 030-145
030.6.5.1 Working hydraulics pump flow regulator (standby
pressure)
1 580-1456/30186-; 030-145
030.6.5.2 Working hydraulics pump, flow regulator (differential
pressure)
L580-1456/30186-; 030-146
030.6.5.3 Working hydraulics pump, power regulator
1 580-1456/30186-; 030-147
030.6.5.4 Z kinematics control valve block secondary pressure
030.5.1 Saving pages from the adjustment checklist 030-135
Testing and adjustment tasks 030-136
030.6.1 Safety precautions
1 580-1456/30186-; 030-136
030.6.2 Overall machine 030-137
030.6.2.1 Preparatory tasks for testing and adjustment
L580-1456/30186-; 030-137
030.6.2.2 Bringing the machine up to operating temperature
L580-1456/30186-; 030-138
030.6.3 Drive group 030-139
030.6.3.1 Calibrating the pedals
1 580-1456/30186-; 030-139
030.6.3.2 Checking the engine speed
L580-1456/30186-; 030-139
030.6.3.3 Reading the diesel engine service files
1580-1456; 030-140
030.6.4 Cooling system 030-142
030.6.4.1 Fan gear motor proportional pressure relief valve
L580-1456/30186-; 030-142
030.6.5 Working hydraulics 030-145
030.6.5.1 Working hydraulics pump flow regulator (standby
pressure)
1 580-1456/30186-; 030-145
030.6.5.2 Working hydraulics pump, flow regulator (differential
pressure)
L580-1456/30186-; 030-146
030.6.5.3 Working hydraulics pump, power regulator
1 580-1456/30186-; 030-147
030.6.5.4 Z kinematics control valve block secondary pressure
relief valves
1 580-1456/30186-; 030-149
1 580-1456/30186-; 030-149
030.6.5.5 Z kinematics control valve block primary pressure
relief valve
1 580-1456/30186-; 030-151
030.6.5.6 Z kinematics control valve block LS pressure cut-off
valve
L580-1456/30186-; 030-152
030.6.5.7 Industrial lift arm control valve block secondary pres-
sure relief valves
L580-1456/30186-; 030-153
030.6.5.8 Industrial lift arm control block, primary pressure
relief valve
L580-1456/30186-; 030-155
030.6.5.9 Industrial lift arms control valve block LS pressure
cut-off valve
L580-1456/30186-; 030-156
030.6.5.10 Stabilisation module (optional), cut-off function
L580-1456/30186-; 030-157
030.6.5.11 Ride control hydro accumulator (optional), nitrogen
filling
L580-1456/30186-; 030-158
030.6.5.12 Testing the control valve block for leakage
L580-1456/30186-; 030-160
0306.6 Hydraulic components 030-163
030.6.6.1 Checking the hydraulic lines for damage
L580-1456; 030-163
030.6.7 Travel hydraulics 030-168
030.6.7.1 Travel pump, high pressure sensor
1 580-1456/30186-; 030-168
030.6.7.2 Travel pump replenishing pressure relief valve
L580-1456/30186-; 030-169
030.6.7.3 Travel pump high pressure relief valves
L580-1456/30186-; 030-170
030.6.7.4 Travel pump pressure cut-off
L580-1456/30186-; 030-172
030.6.7.5 Travel pump block curve calibration
1 580-1456/30186-; 030-174
030.6.7.6 Travel motors, automatic calibration
L580-1456/30186-; 030-176
030.6.7.7 Hydro accumulator supply, nitrogen filling
L580-1456/30186-; 030-177
030.6.7.8 Engine output
L580-1456/30186-; 030-179
030.6.7.9 Service code M2080 – check hydraulic oil contamina-
tion sensor and magnetic rod
L580-1456/30186-; 030-180
0306.8 Steering system 030-183
030.6.8.1 Steering pump LS pressure cut-off valve
L580-1456/30186-; 030-183
030.6.8.2 Steering pump flow regulator (standby pressure)
1 580-1456/30186-; 030-184
030.6.8.3 Steering pump flow regulator (differential pressure)
L580-1456/30186-; 030-185
030.6.9 Brake system 030-187
030.6.9.1 Compact brake valve, hydro accumulator charging
function
1 580-1456/30186-; 030-187
030.6.9.2 Service brake pressure
L580-1456/30186-; 030-188
030.6.9.3 Service brake hydro accumulator capacity
L580-1456/30186-; 030-189
030.6.9.4 Accumulator charge pressure switch shift pressure
L580-1456/30186-; 030-190
030.6.10 Electrical system 030-191
030.6.10.1 Central control unit (Master4) Creating a Servicefile
L580-1456/30186-; 030-191
030.6.10.2 Setting the IP addresses of the central control unit
(Master4)
L580-1456/30186-; 030-194
030.6.10.3 Resetting the central control unit (Master4)
1L580-1456/30186-; 030-197
030.6.10.4 Testing the CAN line
L580-1456/30186-; 030-198
030.6.10.5 Addressing the CAN module and checking the
system information
1 580-1456/30186-; 030-202
030.6.11 Gearbox 030-205
030.6.11.1 Control valve block shift pressure
L580-1456/30186-; 030-205
030.6.11.2 Nitrogen filling of transmission hydro accumulator
1 580-1456/30186-; 030-205
030.6.12 Operator’s cab, heating and air conditioning 030-207
030.6.12.1 Calibrating the display
L580-1456/30186-; 030-207
030.6.12.2 Formatting the display and reinstalling the software
L580-1456/30186-; 030-208
040 Drive group 040-1
040.1 Engine 040-2
040.1.1 Diesel engine overview
L580-1456/30186-; 040-2
relief valve
1 580-1456/30186-; 030-151
030.6.5.6 Z kinematics control valve block LS pressure cut-off
valve
L580-1456/30186-; 030-152
030.6.5.7 Industrial lift arm control valve block secondary pres-
sure relief valves
L580-1456/30186-; 030-153
030.6.5.8 Industrial lift arm control block, primary pressure
relief valve
L580-1456/30186-; 030-155
030.6.5.9 Industrial lift arms control valve block LS pressure
cut-off valve
L580-1456/30186-; 030-156
030.6.5.10 Stabilisation module (optional), cut-off function
L580-1456/30186-; 030-157
030.6.5.11 Ride control hydro accumulator (optional), nitrogen
filling
L580-1456/30186-; 030-158
030.6.5.12 Testing the control valve block for leakage
L580-1456/30186-; 030-160
0306.6 Hydraulic components 030-163
030.6.6.1 Checking the hydraulic lines for damage
L580-1456; 030-163
030.6.7 Travel hydraulics 030-168
030.6.7.1 Travel pump, high pressure sensor
1 580-1456/30186-; 030-168
030.6.7.2 Travel pump replenishing pressure relief valve
L580-1456/30186-; 030-169
030.6.7.3 Travel pump high pressure relief valves
L580-1456/30186-; 030-170
030.6.7.4 Travel pump pressure cut-off
L580-1456/30186-; 030-172
030.6.7.5 Travel pump block curve calibration
1 580-1456/30186-; 030-174
030.6.7.6 Travel motors, automatic calibration
L580-1456/30186-; 030-176
030.6.7.7 Hydro accumulator supply, nitrogen filling
L580-1456/30186-; 030-177
030.6.7.8 Engine output
L580-1456/30186-; 030-179
030.6.7.9 Service code M2080 – check hydraulic oil contamina-
tion sensor and magnetic rod
L580-1456/30186-; 030-180
0306.8 Steering system 030-183
030.6.8.1 Steering pump LS pressure cut-off valve
L580-1456/30186-; 030-183
030.6.8.2 Steering pump flow regulator (standby pressure)
1 580-1456/30186-; 030-184
030.6.8.3 Steering pump flow regulator (differential pressure)
L580-1456/30186-; 030-185
030.6.9 Brake system 030-187
030.6.9.1 Compact brake valve, hydro accumulator charging
function
1 580-1456/30186-; 030-187
030.6.9.2 Service brake pressure
L580-1456/30186-; 030-188
030.6.9.3 Service brake hydro accumulator capacity
L580-1456/30186-; 030-189
030.6.9.4 Accumulator charge pressure switch shift pressure
L580-1456/30186-; 030-190
030.6.10 Electrical system 030-191
030.6.10.1 Central control unit (Master4) Creating a Servicefile
L580-1456/30186-; 030-191
030.6.10.2 Setting the IP addresses of the central control unit
(Master4)
L580-1456/30186-; 030-194
030.6.10.3 Resetting the central control unit (Master4)
1L580-1456/30186-; 030-197
030.6.10.4 Testing the CAN line
L580-1456/30186-; 030-198
030.6.10.5 Addressing the CAN module and checking the
system information
1 580-1456/30186-; 030-202
030.6.11 Gearbox 030-205
030.6.11.1 Control valve block shift pressure
L580-1456/30186-; 030-205
030.6.11.2 Nitrogen filling of transmission hydro accumulator
1 580-1456/30186-; 030-205
030.6.12 Operator’s cab, heating and air conditioning 030-207
030.6.12.1 Calibrating the display
L580-1456/30186-; 030-207
030.6.12.2 Formatting the display and reinstalling the software
L580-1456/30186-; 030-208
040 Drive group 040-1
040.1 Engine 040-2
040.1.1 Diesel engine overview
L580-1456/30186-; 040-2
040.1.2 Fuel system 040-8
040.1.2.1 Overview of the fuel system
L580-1456/30186-; 040-9
040.1.2.2 Fuel level sensor
L580-1456/30186-; 040-10
040.1.2.3 Fuel pre-filter
L580-1456/31403-; 040-12
040.1.2.4 Separ fuel pre-filter
1 580-1456/29031-; 040-13
040.1.2.5 Fuel fine filter
L580-1456/30186-; 040-14
040.1.3 Air filter system 040-15
040.1.3.1 Overview of the air filter unit
L580-1456/30186-; 040-15
040.1.3.2 Air filter
L580-1456/30186-; 040-16
040.1.3.3 Air filter vacuum switch
L580-1456/30186-; 040-17
040.14 Exhaust system 040-17
040.1.4.1 Overview of the exhaust system
L580-1456/30186-; 040-18
040.2 Clutch
L580-1456; 040-19
040.3 Splitter box
L580-1456/30186-; 040-21
050 Cooling system 050-1
050.1 Overview of the cooling system
L580-1456/30186-; 050-2
050.2 Cooling system hydraulics 050-4
050.2.1 Overview of the hydraulics cooling system
L580-1456/30186-; 050-4
050.2.2 Fan gear pump
L580-1456/30186-; 050-6
050.2.3 Fan gear motor
L580-1456/30186-; 050-7
050.3 Cooling system electronics 050-11
050.3.1 Electronic control system — general overview
L580-1456/30186-; 050-11
050.3.2 Hydraulic oil temperature sensor
L580-1456/30186-; 050-12
040.1.2.1 Overview of the fuel system
L580-1456/30186-; 040-9
040.1.2.2 Fuel level sensor
L580-1456/30186-; 040-10
040.1.2.3 Fuel pre-filter
L580-1456/31403-; 040-12
040.1.2.4 Separ fuel pre-filter
1 580-1456/29031-; 040-13
040.1.2.5 Fuel fine filter
L580-1456/30186-; 040-14
040.1.3 Air filter system 040-15
040.1.3.1 Overview of the air filter unit
L580-1456/30186-; 040-15
040.1.3.2 Air filter
L580-1456/30186-; 040-16
040.1.3.3 Air filter vacuum switch
L580-1456/30186-; 040-17
040.14 Exhaust system 040-17
040.1.4.1 Overview of the exhaust system
L580-1456/30186-; 040-18
040.2 Clutch
L580-1456; 040-19
040.3 Splitter box
L580-1456/30186-; 040-21
050 Cooling system 050-1
050.1 Overview of the cooling system
L580-1456/30186-; 050-2
050.2 Cooling system hydraulics 050-4
050.2.1 Overview of the hydraulics cooling system
L580-1456/30186-; 050-4
050.2.2 Fan gear pump
L580-1456/30186-; 050-6
050.2.3 Fan gear motor
L580-1456/30186-; 050-7
050.3 Cooling system electronics 050-11
050.3.1 Electronic control system — general overview
L580-1456/30186-; 050-11
050.3.2 Hydraulic oil temperature sensor
L580-1456/30186-; 050-12
060 Working hydraulics 060-1
0680.1 Overview of the working hydraulics
L580-1456/30186-; 060-2
060.2 Working hydraulics pump
L580-1456/30186-; 060-7
060.3 Z kinematics control valve block
L580-1456/30186-; 060-11
060.4 Pilot control 080-14
060.4.1 Overview of the pilot control unit
L580-1456/30186-; 060-14
060.4.2 Pilot control unit
L580-1456/30186-; 060-15
060.4.3 Working hydraulics lockout solenoid valve
L580-1456/30186-; 060-20
060.4.4 Pilot control hydro accumulator
L580-1456/30186-; 060-21
060.5 Ride control 060-22
060.5.1 Overview of the ride control system
L580-1456/30186-; 060-22
060.5.2 Stabilisation module
L580-1456/30186-; 060-23
060.5.3 Ride control hydro accumulator
L580-1456/30186-; 060-28
070 Travel hydraulics 070-1
070.1 Travel hydraulics overview
L580-1456/30186-; 070-2
070.2 Travel pump
L580-1456/30186-; 070-7
070.3 Travel motors 070-13
070.3.1 Overview of the travel motors
L580-1456/30186-; 070-13
070.3.2 Travel motor
1 580-1456/30186-; 070-18
070.3.3 Travel motor scavenging gear pump
L580-1456/30186-; 070-24
070.3.4 Discharge cut-off solenoid valve
1 580-1456/30186-; 070-24
070.3.5 Supply hydro accumulator
L580-1456/30186-; 070-26
080 Hydraulic components 080-1
0680.1 Overview of the working hydraulics
L580-1456/30186-; 060-2
060.2 Working hydraulics pump
L580-1456/30186-; 060-7
060.3 Z kinematics control valve block
L580-1456/30186-; 060-11
060.4 Pilot control 080-14
060.4.1 Overview of the pilot control unit
L580-1456/30186-; 060-14
060.4.2 Pilot control unit
L580-1456/30186-; 060-15
060.4.3 Working hydraulics lockout solenoid valve
L580-1456/30186-; 060-20
060.4.4 Pilot control hydro accumulator
L580-1456/30186-; 060-21
060.5 Ride control 060-22
060.5.1 Overview of the ride control system
L580-1456/30186-; 060-22
060.5.2 Stabilisation module
L580-1456/30186-; 060-23
060.5.3 Ride control hydro accumulator
L580-1456/30186-; 060-28
070 Travel hydraulics 070-1
070.1 Travel hydraulics overview
L580-1456/30186-; 070-2
070.2 Travel pump
L580-1456/30186-; 070-7
070.3 Travel motors 070-13
070.3.1 Overview of the travel motors
L580-1456/30186-; 070-13
070.3.2 Travel motor
1 580-1456/30186-; 070-18
070.3.3 Travel motor scavenging gear pump
L580-1456/30186-; 070-24
070.3.4 Discharge cut-off solenoid valve
1 580-1456/30186-; 070-24
070.3.5 Supply hydro accumulator
L580-1456/30186-; 070-26
080 Hydraulic components 080-1
080.1.1 Overview of the hydraulic tank
L580-1456/30186-; 080-2
080.1.2 Filter unit
L580-1456/30186-; 080-4
080.1.3 Breather filter
L580-1456/30186-; 080-6
090 Steering system 090-1
090.1 Steering system overview
L580-1456/30186-; 090-2
090.2 Steering pump
L580-1456/30186-; 090-6
090.3 Servostat
L580-1456/30186-; 090-10
090.4 Steering cylinder 090-14
0904.1 Steering cylinder pressure relief valve
L580-1456/33963-; 090-14
090.4.2 Steering damper hydro accumulator
L580-1456/30186-; 090-15
090.5 Emergency steering 090-16
090.5.1 Emergency steering overview
L580-1456/30186-; 090-16
090.5.2 Emergency steering pump
L580-1456/30186-; 090-17
090.5.3 Emergency steering electronics 090-19
090.5.3.1 Overview of the electronic control system
L580-1456/30186-; 090-19
090.5.3.2 Emergency steering pressure switch
1 580-1456/30186-; 090-21
090.5.3.3 Emergency steering check pressure switch
L580-1456/30186-; 090-22
090.54 Valve block
L580-1456/30186-; 090-23
5 100 Brake system 100-1
g 100.1 Overview of the brake system
3 L580-1456/30186-; 100-2
§ 100.2 Service brake and parking brake 100-6
8 100.2.1 Brake system gear pump
z L580-1456/30186-; 100-6
100.2.2 Compact brake valve
L580-1456/30186-; 100-7
100.3 Service brake 100-14
080.1.2 Filter unit
L580-1456/30186-; 080-4
080.1.3 Breather filter
L580-1456/30186-; 080-6
090 Steering system 090-1
090.1 Steering system overview
L580-1456/30186-; 090-2
090.2 Steering pump
L580-1456/30186-; 090-6
090.3 Servostat
L580-1456/30186-; 090-10
090.4 Steering cylinder 090-14
0904.1 Steering cylinder pressure relief valve
L580-1456/33963-; 090-14
090.4.2 Steering damper hydro accumulator
L580-1456/30186-; 090-15
090.5 Emergency steering 090-16
090.5.1 Emergency steering overview
L580-1456/30186-; 090-16
090.5.2 Emergency steering pump
L580-1456/30186-; 090-17
090.5.3 Emergency steering electronics 090-19
090.5.3.1 Overview of the electronic control system
L580-1456/30186-; 090-19
090.5.3.2 Emergency steering pressure switch
1 580-1456/30186-; 090-21
090.5.3.3 Emergency steering check pressure switch
L580-1456/30186-; 090-22
090.54 Valve block
L580-1456/30186-; 090-23
5 100 Brake system 100-1
g 100.1 Overview of the brake system
3 L580-1456/30186-; 100-2
§ 100.2 Service brake and parking brake 100-6
8 100.2.1 Brake system gear pump
z L580-1456/30186-; 100-6
100.2.2 Compact brake valve
L580-1456/30186-; 100-7
100.3 Service brake 100-14
100.3.1 Overview of the service brake
L580-1456/30186-; 100-15
100.3.2 Service brake hydro accumulator
L580-1456/30186-; 100-18
100.3.3 Brake light pressure switch
L580-1456/30186-; 100-19
100.3.4 Accumulator charge pressure switch
L580-1456/30186-; 100-20
100.4 Parking brake 100-22
100.4.1 Overview of the parking brake
1 580-1456/30186-; 100-22
100.4.2 Disc brake
L580-1456/30186-; 100-25
100.4.3 Parking brake hydro accumulator
L580-1456/30186-; 100-27
100.5 Overspeed protection 100-28
100.5.1 Overview of the overspeed protection system
L580-1456/30186-; 100-28
100.5.2 Overspeed protection solenoid valve
L580-1456/30186-; 100-32
Electrical system 110-1
110.1 Overview of the electrical system
L580-1456/30186-; 110-2
110.2 Lighting
L580-1456/30186-; 110-6
110.3 Circuit diagrams
L580-1456/30186-; 110-8
110.4 Electronic control unit 110-10
110.4.1 Overview of the electronic control system
L580-1456/30186-; 110-10
110.4.2 Central control unit (Master4)
L580-1456/30186-; 110-12
110.4.3 Modules 110-17
110.4.3.1 Overview of the module
L580-1456/30186-; 110-17
110.4.3.2 Input modules
L580-1456/30186-; 110-19
110.4.3.3 Output modules
L.580-1456/30186-; 110-21
110.5 Electrical components in the rear section 110-24
110.5.1 Battery installation
L580-1456/30186-; 110-24
100.3.2 Service brake hydro accumulator
L580-1456/30186-; 100-18
100.3.3 Brake light pressure switch
L580-1456/30186-; 100-19
100.3.4 Accumulator charge pressure switch
L580-1456/30186-; 100-20
100.4 Parking brake 100-22
100.4.1 Overview of the parking brake
1 580-1456/30186-; 100-22
100.4.2 Disc brake
L580-1456/30186-; 100-25
100.4.3 Parking brake hydro accumulator
L580-1456/30186-; 100-27
100.5 Overspeed protection 100-28
100.5.1 Overview of the overspeed protection system
L580-1456/30186-; 100-28
100.5.2 Overspeed protection solenoid valve
L580-1456/30186-; 100-32
Electrical system 110-1
110.1 Overview of the electrical system
L580-1456/30186-; 110-2
110.2 Lighting
L580-1456/30186-; 110-6
110.3 Circuit diagrams
L580-1456/30186-; 110-8
110.4 Electronic control unit 110-10
110.4.1 Overview of the electronic control system
L580-1456/30186-; 110-10
110.4.2 Central control unit (Master4)
L580-1456/30186-; 110-12
110.4.3 Modules 110-17
110.4.3.1 Overview of the module
L580-1456/30186-; 110-17
110.4.3.2 Input modules
L580-1456/30186-; 110-19
110.4.3.3 Output modules
L.580-1456/30186-; 110-21
110.5 Electrical components in the rear section 110-24
110.5.1 Battery installation
L580-1456/30186-; 110-24
120 Gearbox 120-1
120.1 Overview of the transmission
L.580-1456/30186-; 120-2
120.2 Mechanical transmission
L580-1456/30186-; 120-4
120.3 Transmission hydraulics 120-10
120.3.1 Overview of the hydraulic control system
L580-1456/30186-; 120-10
120.3.2 Transmission gear pump
L580-1456/30186-; 120-14
120.3.3 Control valve block
L580-1456/30186-; 120-16
120.3.4 Transmission hydro accumulator
L580-1456/30186-; 120-17
120.4 Transmission electronics 120-18
120.4.1 Overview of the electronic control system
L580-1456/30186-; 120-18
120.4.2 Gear shifting solenoid valves
L580-1456/30186-; 120-20
120.4.3 Speed sensors
L580-1456/30186-; 120-21
120.4.4 Gear oil temperature switch
L580-1456/30186-; 120-22
130 Axles and drive shafts 130-1
130.1 Axles 130-2
130.1.1 Axles
L580-1456/30186-; 130-2
130.2 Cardan shafts 130-8
130.2.1 Front cardan shaft
L580-1456/30186-; 130-8
$ 140 Steel parts of the basic machine 140-1
5 140.1 Vehicle frame 140-2
g 140.1.1 Articulation bearing
3 L580-1456/30186-; 140-2
§ 140.1.2 Articulation lock
5 L580-1456/30186-; 140-3
150 Working attachment 150-1
150.1 Lift arms for Z kinematics 150-2
1560.1.1 Pin bearing 150-2
120.1 Overview of the transmission
L.580-1456/30186-; 120-2
120.2 Mechanical transmission
L580-1456/30186-; 120-4
120.3 Transmission hydraulics 120-10
120.3.1 Overview of the hydraulic control system
L580-1456/30186-; 120-10
120.3.2 Transmission gear pump
L580-1456/30186-; 120-14
120.3.3 Control valve block
L580-1456/30186-; 120-16
120.3.4 Transmission hydro accumulator
L580-1456/30186-; 120-17
120.4 Transmission electronics 120-18
120.4.1 Overview of the electronic control system
L580-1456/30186-; 120-18
120.4.2 Gear shifting solenoid valves
L580-1456/30186-; 120-20
120.4.3 Speed sensors
L580-1456/30186-; 120-21
120.4.4 Gear oil temperature switch
L580-1456/30186-; 120-22
130 Axles and drive shafts 130-1
130.1 Axles 130-2
130.1.1 Axles
L580-1456/30186-; 130-2
130.2 Cardan shafts 130-8
130.2.1 Front cardan shaft
L580-1456/30186-; 130-8
$ 140 Steel parts of the basic machine 140-1
5 140.1 Vehicle frame 140-2
g 140.1.1 Articulation bearing
3 L580-1456/30186-; 140-2
§ 140.1.2 Articulation lock
5 L580-1456/30186-; 140-3
150 Working attachment 150-1
150.1 Lift arms for Z kinematics 150-2
1560.1.1 Pin bearing 150-2
150.1.1.1 Z kinematics standard pin bearing
L580-1456/30186-; 150-2
1560.1.1.2 Bucket bearing
L.580-1456/30186-; 150-3
160.2 Quick coupler 150-5
1560.2.1 Z kinematics quick coupler
L580-1456/30186-; 150-5
160 Operator’s cab, heating and air conditioning 160-1
160.1 Overview of the cab, heating and air conditioning unit
L580-1456/30186-; 160-3
160.2 Display and control elements 160-5
160.2.1 Electrical components in the control panel 160-5
160.2.1.1 Control unit for main functions
1L.580-1456/30186-; 160-5
160.2.1.2 Starter switch
L580-1456/30186-; 160-7
160.2.2 Display
L580-1456/30186-; 160-8
160.2.3 Touch screen display
L580-1456/30186-; 160-10
160.2.4 Control lever
L580-1456/30186-; 160-11
160.3 Heating, ventilation, air conditioning 160-13
160.3.1 Overview of the heating, ventilation and air conditioning system
L580-1456/30186-; 160-13
160.3.2 Heating and air conditioning unit 160-15
160.3.2.1 Heating and air conditioning unit
L.580-1456/30186-; 160-15
160.3.2.2 Blower
L580-1456/30186-; 160-18
160.4 Air conditioning 160-19
160.4.1 Air conditioning
L580-1456/30186-; 160-19
160.4.2 Condenser
L580-1456/30186-; 160-20
160.4.3 Dryer
L580-1456/30186-; 160-22
160.4.4 Air conditioning pressure switch
L580-1456/30186-; 160-23
160.4.5 Evaporator
L580-1456/30186-; 160-25
1560.1.1.2 Bucket bearing
L.580-1456/30186-; 150-3
160.2 Quick coupler 150-5
1560.2.1 Z kinematics quick coupler
L580-1456/30186-; 150-5
160 Operator’s cab, heating and air conditioning 160-1
160.1 Overview of the cab, heating and air conditioning unit
L580-1456/30186-; 160-3
160.2 Display and control elements 160-5
160.2.1 Electrical components in the control panel 160-5
160.2.1.1 Control unit for main functions
1L.580-1456/30186-; 160-5
160.2.1.2 Starter switch
L580-1456/30186-; 160-7
160.2.2 Display
L580-1456/30186-; 160-8
160.2.3 Touch screen display
L580-1456/30186-; 160-10
160.2.4 Control lever
L580-1456/30186-; 160-11
160.3 Heating, ventilation, air conditioning 160-13
160.3.1 Overview of the heating, ventilation and air conditioning system
L580-1456/30186-; 160-13
160.3.2 Heating and air conditioning unit 160-15
160.3.2.1 Heating and air conditioning unit
L.580-1456/30186-; 160-15
160.3.2.2 Blower
L580-1456/30186-; 160-18
160.4 Air conditioning 160-19
160.4.1 Air conditioning
L580-1456/30186-; 160-19
160.4.2 Condenser
L580-1456/30186-; 160-20
160.4.3 Dryer
L580-1456/30186-; 160-22
160.4.4 Air conditioning pressure switch
L580-1456/30186-; 160-23
160.4.5 Evaporator
L580-1456/30186-; 160-25
170 Lubrication system 170-1
170.1 Liebherr automatic central lubrication system 170-2
170.1.1 Overview of Liebherr automatic central lubrication system
L580-1456/30186-; 170-2
170.1.2 Liebherr central lubrication pump
L580-1456/30186-; 170-6
170.1.3 Progressive distributor MX-F
L580-1456; 170-10
200 Diagnosis 200-1
200.1 Malfunctions 200-2
200.1.1 Service code indicator in the display 200-2
200.1.2 C service codes displayed in the LCD 200-3
200.2 Troubleshooting 200-5
200.2.1 Replacing fuses 200-5
200.2.1.1 Fuses in the engine compartment 200-5
200.2.1.2 Plug-in fuses on the relay and fuse board 200-6
170.1 Liebherr automatic central lubrication system 170-2
170.1.1 Overview of Liebherr automatic central lubrication system
L580-1456/30186-; 170-2
170.1.2 Liebherr central lubrication pump
L580-1456/30186-; 170-6
170.1.3 Progressive distributor MX-F
L580-1456; 170-10
200 Diagnosis 200-1
200.1 Malfunctions 200-2
200.1.1 Service code indicator in the display 200-2
200.1.2 C service codes displayed in the LCD 200-3
200.2 Troubleshooting 200-5
200.2.1 Replacing fuses 200-5
200.2.1.1 Fuses in the engine compartment 200-5
200.2.1.2 Plug-in fuses on the relay and fuse board 200-6
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V
