Liebherr L 580 1456 Wheel Loader Operator’s Manual SN 40359 – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 580 1456 Wheel Loader Operator’s Manual SN 40359 – PDF DOWNLOAD
Language : English
Pages : 286
Downloadable : Yes
File Type : PDF
Size: 64.4 MB
DESCRIPTION:
Liebherr L 580 1456 Wheel Loader Operator’s Manual SN 40359 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr Brasil Guindastes e Maquinas Operatrizes LTDA
Type: L 580
Type no.: 1456
From Serial no.: 40359
Preface:
This operating manual has been written for the driver and for the maintenance personnel of the machine.
It contains the following descriptions:
- Chapter 1: Product description
- Chapter 2: Safety regulations
- Chapter 3: Handling and operation
- Chapter 4: Malfunctions
- Chapter 5: Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading the machine.
This manual helps the driver to become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
- Increases reliability during operation.
- Extends the service life of your machine.
- Reduces repair costs and downtime.
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations.
In addition to the operating manual and applicable national and local legal accident prevention rules, observe the recognized technical regulations for safe and correct operation.
This operating manual contains all the information you need to operate and service your machine.
- Some illustrations in this manual may show details and equipment that are different from those on your machine.
- On some pictures, protective devices and covers have been removed for a better view.
- We constantly make improvements to our machines, which means there may have been modifications to your machine which are not mentioned in this manual.
However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
Liability and warranty:
Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments, and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.
- The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
- In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance, or failure to observe safety instructions.
Modifications, conditions, copyright
- We reserve the right to make changes without notice as a result of technological development.
- The information and illustrations in this manual may not be reproduced, distributed, or used for commercial purposes. All rights under copyright law are expressly reserved.
- The warranty and liability terms contained in Liebherr’s general conditions of trade are not affected by the information in the manual.
TABLE OF CONTENTS:
Liebherr L 580 1456 Wheel Loader Operator’s Manual SN 40359 – PDF DOWNLOAD
1 Product description 15
1.1 Technical description 16
1.1.1 Overview of the entire machine 15
1.2 Technical data 16
1.2.1 Sound level 16
1.2.2 Diesel engine 16
1.2.3 Electrical system 16
1.2.4 Travel drive 17
1.2.5 Axles 17
1.2.6 Braking 17
1.2.7 Steering 18
1.2.8 Working hydraulics 18
1.29 Liftarms 18
1.2.10 Driver’s cab 19
1.2.11 Heating, ventilation, air conditioning 19
1.2.12 Tow hitch 19
1.2.13 Ballast 20
1.2.14 Tyres 21
1.2.15 Snow chains or guard chains 22
1.2.16 Foam-filled tyres 22
1.2.17 Complete machine with loading bucket 22
1.2.18 Complete machine with loading bucket (industrial lift arms) 24
1.2.19 Working attachment: light material bucket 26
1.2.20 Working attachment: forklift 27
2 Safety warnings, signs 31
2.1 Warning symbols 31
2.1.1 Other designations 31
21.2 Additional rules and guidelines 32
2.2 Proper use 32
2.3 Signs on the machine 32
1.1 Technical description 16
1.1.1 Overview of the entire machine 15
1.2 Technical data 16
1.2.1 Sound level 16
1.2.2 Diesel engine 16
1.2.3 Electrical system 16
1.2.4 Travel drive 17
1.2.5 Axles 17
1.2.6 Braking 17
1.2.7 Steering 18
1.2.8 Working hydraulics 18
1.29 Liftarms 18
1.2.10 Driver’s cab 19
1.2.11 Heating, ventilation, air conditioning 19
1.2.12 Tow hitch 19
1.2.13 Ballast 20
1.2.14 Tyres 21
1.2.15 Snow chains or guard chains 22
1.2.16 Foam-filled tyres 22
1.2.17 Complete machine with loading bucket 22
1.2.18 Complete machine with loading bucket (industrial lift arms) 24
1.2.19 Working attachment: light material bucket 26
1.2.20 Working attachment: forklift 27
2 Safety warnings, signs 31
2.1 Warning symbols 31
2.1.1 Other designations 31
21.2 Additional rules and guidelines 32
2.2 Proper use 32
2.3 Signs on the machine 32
2.3.1 Safety signs 33
2.3.2 Information signs 36
2.3.3 Type plate 43
2.4 Safety instructions 43
2.41 General safety instructions 43
2.4.2 Instructions on preventing crushing injuries and burns 45
2.4.3 Instructions on preventing fires and explosions 45
2.44 Safety instructions for start-up 46
2.45 Safety precautions during start-up 46
2.46 Instructions for safe working 46
2.4.7 Safety instructions for driving on slopes 48
2.4.8 Parking safely 48
2.49 Transporting the machine safely 48
2.410 Towing the machine safely 49
2.411 Measures for ensuring safe maintenance 49
2.412 Safety instructions for maintenance work on machines with hydro
accumulators 51
2.413 Safety instructions for welding work on the machine 52
2.4.14 Safety instruction for working on the working attachment 52
2.4.15 Safety instructions for transporting the machine by crane 52
2.4.16 Safe maintenance of hydraulic hoses and hose lines 53
2.4.17 Roll over protective structure (ROPS) and falling object protection
structure (FOPS) 54
2.4.18 Attachments and accessories 54
2.4.19 Protection against vibrations 55
2.420 See and be seen 55
2.421 Danger area of the machine 56
3 Handling and operation 59
3.1 Control elements 59
3.1.1 Operator’s cab 59
3.1.2 Display 60
3.1.3 Control unit 60
3.1.4 Switches/buttons 62
3.1.5 Control lever 63
2.3.2 Information signs 36
2.3.3 Type plate 43
2.4 Safety instructions 43
2.41 General safety instructions 43
2.4.2 Instructions on preventing crushing injuries and burns 45
2.4.3 Instructions on preventing fires and explosions 45
2.44 Safety instructions for start-up 46
2.45 Safety precautions during start-up 46
2.46 Instructions for safe working 46
2.4.7 Safety instructions for driving on slopes 48
2.4.8 Parking safely 48
2.49 Transporting the machine safely 48
2.410 Towing the machine safely 49
2.411 Measures for ensuring safe maintenance 49
2.412 Safety instructions for maintenance work on machines with hydro
accumulators 51
2.413 Safety instructions for welding work on the machine 52
2.4.14 Safety instruction for working on the working attachment 52
2.4.15 Safety instructions for transporting the machine by crane 52
2.4.16 Safe maintenance of hydraulic hoses and hose lines 53
2.4.17 Roll over protective structure (ROPS) and falling object protection
structure (FOPS) 54
2.4.18 Attachments and accessories 54
2.4.19 Protection against vibrations 55
2.420 See and be seen 55
2.421 Danger area of the machine 56
3 Handling and operation 59
3.1 Control elements 59
3.1.1 Operator’s cab 59
3.1.2 Display 60
3.1.3 Control unit 60
3.1.4 Switches/buttons 62
3.1.5 Control lever 63
3.2 Handling 64
3.2.1 Battery main switch 64
3.2.1 Battery main switch 64
3.2.2 Articulation lock 64
3.2.3 Cab access 65
3.2.4 Cab windows 67
3.2.5 Emergency exit 68
3.2.6 Fire extinguisher 69
3.2.7 Driver’s seat 70
3.2.8 Safety belt 78
3.29 Steering wheel 78
3.2.10 Control panel 79
3.2.10 Control panel 79
3.2.11 Starting switch 80
3.2.12 Steering-column switch 81
3.2.13 Lighting 82
3.2.14 Interior lighting of the driver’s cab 85
3.2.15 Display 86
3.2.16 Touch screen display 89
3.2.17 Control lever 102
3.2.18 Controlling a working attachment with an independent hydraulic circuit 104
3.2.19 Heating, ventilation, air conditioning 107
3.2.20 Rear window heater and mirror heater (optional) 110
3.2.21 Interior and exterior mirrors 110
3.2.22 Sun visor M1
3.2.23 Radio 111
3.2.24 Windscreen wiper and washer system 112
3.2.25 Liebherr automatic central lubrication system 114
3.2.26 Back-up alarm 117
3.2.27 Reversible fan drive 118
3.2.28 LIiDAT 119
3.2.12 Steering-column switch 81
3.2.13 Lighting 82
3.2.14 Interior lighting of the driver’s cab 85
3.2.15 Display 86
3.2.16 Touch screen display 89
3.2.17 Control lever 102
3.2.18 Controlling a working attachment with an independent hydraulic circuit 104
3.2.19 Heating, ventilation, air conditioning 107
3.2.20 Rear window heater and mirror heater (optional) 110
3.2.21 Interior and exterior mirrors 110
3.2.22 Sun visor M1
3.2.23 Radio 111
3.2.24 Windscreen wiper and washer system 112
3.2.25 Liebherr automatic central lubrication system 114
3.2.26 Back-up alarm 117
3.2.27 Reversible fan drive 118
3.2.28 LIiDAT 119
3.3 Operation 123
3.3.1 Daily start-up 123
3.3.1 Daily start-up 123
3.3.2 Starting diesel engine 125
3.3.3 Travel mode 126
3.3.4 On-road travel 135
3.3.5 Shutting down the machine 136
3.3.6 Moving working attachments 139
3.3.7 Forklift 146
3.3.8 2in1 steering 149
3.4 Working methods 151
3.41 Picking up material 151
3.41 Picking up material 151
3.4.2 Transporting and moving material 152
3.4.3 Emptying the working attachment 153
3.44 Handling materials with high dump buckets 154
3.4.5 Loading with clamp buckets 155
3.4.6 Grading work 155
3.4.7 Removing material from a slope or wall 156
3.48 Loading a transport vehicle 158
3.4.9 Excavation 160
3.5 Fitting and removing the attachment 162
3.5.1 Removing the working attachment from the quick coupler 162
3.5.1 Removing the working attachment from the quick coupler 162
3.5.2 Attaching working attachments to the quick-change device 164
3.6 Transport 168
3.6.1 Transporting the machine 168
3.6.1 Transporting the machine 168
3.6.2 Transport safety retainer 172
3.7 Emergency modes 173
3.7.1 Lowering the lift arms if the diesel engine fails 173
3.7.1 Lowering the lift arms if the diesel engine fails 173
3.7.2 Towing the machine 174
3.7.3 Emergency steering 178
3.7.4 Jump starting procedure 179
4 Malfunctions 183
4.1 Servicecodes 183
4.1.1 Service code indicator in the display 183
4.1 Servicecodes 183
4.1.1 Service code indicator in the display 183
4.2 Problems – Cause – Remedy 188
421 Warming symbols 188
421 Warming symbols 188
4.2.2 Troubleshooting the Liebherr automatic central lubrication system 188
4.3 Problem remedy 190
4.3.1 Replacing fuses 190
4.3.1 Replacing fuses 190
Maintenance 195
5.1 Maintenance and inspection schedule 195
5.2 Filling quantities and lubrication chart 200
5.2.1 Recommended lubricants 200
5.2.2 Recommended operating fluids 200
5.2.3 Lubrication chart 20
5.3 Lubricants and fuels 205
5.3.1 General information on changing lubricants and fuels 205
5.3.2 Converting hydraulic system from mineral oils to biodegradable
5.1 Maintenance and inspection schedule 195
5.2 Filling quantities and lubrication chart 200
5.2.1 Recommended lubricants 200
5.2.2 Recommended operating fluids 200
5.2.3 Lubrication chart 20
5.3 Lubricants and fuels 205
5.3.1 General information on changing lubricants and fuels 205
5.3.2 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 205
5.3.3 Diesel fuels 206
5.3.4 Lubricating oils for diesel engines 207
5.3.5 Refrigerant 209
6.3.6 Coolant 209
5.3.7 Hydraulic oil 210
5.3.8 Lubricating oils for splitter boxes 213
5.3.9 Lubricating oils for transmissions 214
5.3.10 Lubricating oils for axles 214
5.3.11 Lubrication grease and other lubricants 215
5.4 Safety precautions 217
5.5 Preparatory tasks for maintenance 218
56.5.1 Maintenance positions 218
5.5.2 Opening the service accesses 219
5.6.3 Turning off the battery main switch 221
5.6 Overall machine 223
5.6.1 Checking the machine for external damage 223
5.6.2 Removing loose parts, dirt, ice and snow from the machine 223
5.6.3 Checking the hydraulic lines for damage 223
5.6.4 Cleaning the machine 227
5.6.5 Shutting down the machine for a lengthy period 229
5.6.6 Deactivating the machine 229
5.6.7 Checking the machine for leaks 229
5.6.8 Making sure the bolted connections are tight 229
5.3.3 Diesel fuels 206
5.3.4 Lubricating oils for diesel engines 207
5.3.5 Refrigerant 209
6.3.6 Coolant 209
5.3.7 Hydraulic oil 210
5.3.8 Lubricating oils for splitter boxes 213
5.3.9 Lubricating oils for transmissions 214
5.3.10 Lubricating oils for axles 214
5.3.11 Lubrication grease and other lubricants 215
5.4 Safety precautions 217
5.5 Preparatory tasks for maintenance 218
56.5.1 Maintenance positions 218
5.5.2 Opening the service accesses 219
5.6.3 Turning off the battery main switch 221
5.6 Overall machine 223
5.6.1 Checking the machine for external damage 223
5.6.2 Removing loose parts, dirt, ice and snow from the machine 223
5.6.3 Checking the hydraulic lines for damage 223
5.6.4 Cleaning the machine 227
5.6.5 Shutting down the machine for a lengthy period 229
5.6.6 Deactivating the machine 229
5.6.7 Checking the machine for leaks 229
5.6.8 Making sure the bolted connections are tight 229
5.6.9 Corrosion protection system for use with salt and artificial fertilisers
(optional): Carrying out corrosion protection 230
5.6.10 Oil analyses 230
(optional): Carrying out corrosion protection 230
5.6.10 Oil analyses 230
Drive group 237
5.7.1 Checking the engine oil level 237
5.7.2 Draining off condensate and sediment from the fuel tank 237
5.7.3 Draining off condensate from the Separ fuel pre-filter 238
5.7.4 Draining off condensate from the fuel pre-filter 239
5.7.5 Changing the Separ fuel pre-filter insert 240
5.7.6 Changing the fuel pre-filter 242
5.7.7 Changing the fuel fine filter 243
5.7.8 Bleeding the fuel system 244
5.7.9 Cleaning the air filter service cover and dust discharge valve 244
5.7.10 Changing the air filter main element 245
5.7.11 Changing the air filter safety element 247
5.7.12 Checking the oil level in the splitter box 248
Cooling system 250
5.8.1 Checking the coolant level 250
5.8.2 Checking the coolant antifreeze and corrosion inhibitor concentration 251
5.8.3 Cleaning the cooling system 255
Hydraulic components 257
5.9.1 Checking the oil level in the hydraulic tank 257
Steering system 259
5.10.1 Testing the steering 259
5.10.2 Lubricating the bearing points on the steering cylinders 259
Brake system 261
5.11.1 Testing the service brake and parking brake 261
Electrical system 263
5.12.1 Checking the lights 263
Gearbox 264
5.13.1 Checking the transmission oil level 264
Axles and drive shafts 265
5.14.1 Checking the tyre pressure 265
5.14.2 Checking the wheel tightness 265
Steel parts of the basic machine 267
5.7.1 Checking the engine oil level 237
5.7.2 Draining off condensate and sediment from the fuel tank 237
5.7.3 Draining off condensate from the Separ fuel pre-filter 238
5.7.4 Draining off condensate from the fuel pre-filter 239
5.7.5 Changing the Separ fuel pre-filter insert 240
5.7.6 Changing the fuel pre-filter 242
5.7.7 Changing the fuel fine filter 243
5.7.8 Bleeding the fuel system 244
5.7.9 Cleaning the air filter service cover and dust discharge valve 244
5.7.10 Changing the air filter main element 245
5.7.11 Changing the air filter safety element 247
5.7.12 Checking the oil level in the splitter box 248
Cooling system 250
5.8.1 Checking the coolant level 250
5.8.2 Checking the coolant antifreeze and corrosion inhibitor concentration 251
5.8.3 Cleaning the cooling system 255
Hydraulic components 257
5.9.1 Checking the oil level in the hydraulic tank 257
Steering system 259
5.10.1 Testing the steering 259
5.10.2 Lubricating the bearing points on the steering cylinders 259
Brake system 261
5.11.1 Testing the service brake and parking brake 261
Electrical system 263
5.12.1 Checking the lights 263
Gearbox 264
5.13.1 Checking the transmission oil level 264
Axles and drive shafts 265
5.14.1 Checking the tyre pressure 265
5.14.2 Checking the wheel tightness 265
Steel parts of the basic machine 267
5.15.1 Lubricating the articulation bearing and the rear axle oscillating bearing 267
5.16.2 Covering – lubricating locks and hinges
268
5.16.3 Greasing the rear section cover lower hinges
5.16 Working attachment 269
5.16.1 Lubricating the lift arms and attachment 269
5.16.2 Checking the bucket bearing seals and the bearing bushings on the lift
5.16.1 Lubricating the lift arms and attachment 269
5.16.2 Checking the bucket bearing seals and the bearing bushings on the lift
arms 270
5.16.3 Lubricating and testing the quick-change device 272
5.17 Operator’s cab, heating and air conditioning 274
5.17.1 Cleaning the fresh and recirculated air filters 274
5.17.2 Changing the fresh and recirculated air filters 275
5.17.3 Checking the condition and function of the safety belt 276
5.17.4 Checking and topping up the windscreen washer reservoir 276
5.17.5 Checking the seals on the driver’s cab 277
5.18 Lubrication system 279
5.18.1 Checking the lubrication system grease reservoir level 279
5.18.2 Checking the pipes, hoses and lubrication points of the lubrication
system 279
5.16.3 Lubricating and testing the quick-change device 272
5.17 Operator’s cab, heating and air conditioning 274
5.17.1 Cleaning the fresh and recirculated air filters 274
5.17.2 Changing the fresh and recirculated air filters 275
5.17.3 Checking the condition and function of the safety belt 276
5.17.4 Checking and topping up the windscreen washer reservoir 276
5.17.5 Checking the seals on the driver’s cab 277
5.18 Lubrication system 279
5.18.1 Checking the lubrication system grease reservoir level 279
5.18.2 Checking the pipes, hoses and lubrication points of the lubrication
system 279
5.18.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the lubrication system 280
Index 281
points (grease collars) of the lubrication system 280
Index 281
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