Liebherr L 580 1414 Wheel Loader Service Manual – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 580 1414 Wheel Loader Service Manual – PDF DOWNLOAD
Language : English
Pages : 1008
Downloadable : Yes
File Type : PDF
Size: 223 MB
DESCRIPTION:
Liebherr L 580 1414 Wheel Loader Service Manual – PDF DOWNLOAD
Preface
Notes for users
- This service manual is designed for trained specialist staff of the Liebherr organisation and their dealers.
- This service manual contains specialist knowledge for repairing Liebherr construc- tion machines. Basic specialist knowledge on electronics, hydraulics, mechanics and engine technology is not contained in this service manual. Therefore special- ized training and qualifications are necessary. Liebherr recommends participating in the Liebherr training program for construction machines.
In this service manual you will find information on:
— Special tools
— Technical data
— Maintenance intervals and maintenance tasks
— Adjustment procedures
— Structure and function descriptions
— Removal and installation tasks
— Circuit diagrams, hydraulic plans and technical drawings
- You will find information on controls and operation in the operator’s manual. Information on spare parts are in the spare parts catalogue. Please observe the local accident prevention laws.
- You can find information on repairs of machine parts in the service documentation under “Wheel loader – repair instructions”.
Introduction:
Intended Use:
1.1. Laws, Rules, Guidelines and Safety Regulations
To ensure safe operation:
- Consult with the worksite manager about safety regulations at the place of use.
- Adhere to safety regulations at the place of use.
- Follow traffic regulations.
- Adhere to valid guidelines provided by insurers (for example, employers’ professional liability insurance companies, accident insurance, etc.).
- Avoid working methods that can endanger safety.
- Follow all intervals specified for recurrent checks and inspections as outlined in this operator’s manual.
1.2. Intended Use of Wheel Loader
The wheel loader is used to pick up, move, and dump the following materials:
- Soil
- Stones
- Broken rocks
- Bulk materials
This applies to a standard machine under normal operating conditions. Special applications are described in a separate options operator’s manual.
To ensure the intended use:
- Adhere to the operator’s manual.
- Follow maintenance intervals.
- Carry out inspection and maintenance tasks.
- Follow the specifications in the technical data.
- When using the machine on public roads, ensure it complies with applicable national regulations.
- Only lift loads with intended working attachments (fork prongs, crane boom), which must be properly fitted and functioning.
- Ensure that machines used underground (for mining and tunnel construction) are fitted with systems to reduce exhaust emissions (such as diesel particulate filters).
- Adhere to the requirements of each individual country for underground operation.
- For special uses, use special working attachments and, if necessary, special safety equipment.
- Exclusively mount and use special working attachments with approval and as per the stipulations of the manufacturer of the basic machine.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr L 580 1414 Wheel Loader Service Manual – PDF DOWNLOAD
010 Introduction 010-1
010.1 Safety instructions 010-4
010.1.1 Information on these instructions 010-4
010.1.1.1 Representation of warning messages 010-4
010.1.1.2 Graphic symbols in these instructions 010-4
010.1.2 Intended use 010-5
010.1.2.1 Laws, rules, guidelines and safety regulations 010-5
010.1.2.2 Proper use 010-5
010.1.2.3 Foreseeable misuse 010-5
010.1.2.4 Operating conditions 010-6
010.1.2.5 Disposal 010-6
010.1.3 Description of staff 010-7
010.1.3.1 Personal protective equipment 010-7
010.1.3.2 Requirements for staff 010-7
010.1.3.3 Operator 010-8
010.1.3.4 Operator 010-8
010.1.3.5 Maintenance staff 010-9
010.1.3.6 Refrigeration technician 010-10
010.1.3.7 Slinger 010-11
010.1.3.8 Spotter 010-11
0101.4 Protective devices on the machine 010-12
010.1.4.1 Operator’s cab 010-12
010.1.4.2 Roll over protective structure (ROPS) 010-12
010.1.4.3 Falling object protective structures (FOPS) 010-13
0101.5 Emergency equipment on the machine 010-13
010.1.5.1 Emergency exit (standard) 010-13
010.1.5.2 Fire extinguisher (option) 010-13
010.1.6 Safe operation 010-14
010.1.6.1 Intoxicants 010-14
010.1 Safety instructions 010-4
010.1.1 Information on these instructions 010-4
010.1.1.1 Representation of warning messages 010-4
010.1.1.2 Graphic symbols in these instructions 010-4
010.1.2 Intended use 010-5
010.1.2.1 Laws, rules, guidelines and safety regulations 010-5
010.1.2.2 Proper use 010-5
010.1.2.3 Foreseeable misuse 010-5
010.1.2.4 Operating conditions 010-6
010.1.2.5 Disposal 010-6
010.1.3 Description of staff 010-7
010.1.3.1 Personal protective equipment 010-7
010.1.3.2 Requirements for staff 010-7
010.1.3.3 Operator 010-8
010.1.3.4 Operator 010-8
010.1.3.5 Maintenance staff 010-9
010.1.3.6 Refrigeration technician 010-10
010.1.3.7 Slinger 010-11
010.1.3.8 Spotter 010-11
0101.4 Protective devices on the machine 010-12
010.1.4.1 Operator’s cab 010-12
010.1.4.2 Roll over protective structure (ROPS) 010-12
010.1.4.3 Falling object protective structures (FOPS) 010-13
0101.5 Emergency equipment on the machine 010-13
010.1.5.1 Emergency exit (standard) 010-13
010.1.5.2 Fire extinguisher (option) 010-13
010.1.6 Safe operation 010-14
010.1.6.1 Intoxicants 010-14
010.1.6.2 Dangerous fuels and operating fluids 010-14
010.1.6.3 Transporting machine 010-14
010.1.6.4 Access to machine 010-15
010.1.6.5 Machine danger zone 010-15
010.1.6.6 Visibility 010-16
010.1.6.7 Protection against vibration 010-17
010.1.6.8 Operation of machine 010-18
010.1.7 Safe maintenance 010-21
010.1.7.1 Spare parts 010-21
010.1.7.2 Heavy parts 010-21
010.1.7.3 Regular checks 010-21
010.1.8 Modifications to the machine 010-22
010.1.8.1 Modifications, add-ons and retrofittings 010-22
Special tools for maintenance and repair work 010-23
010.21 Special tools, general 010-23
010.2.2 Special tools for the diesel engine 010-25
010.2.3 Special tools for boom cylinders 010-29
010.2.4 Special tools for swivel arm cylinders 010-30
010.2.5 Special tools for oscillating cylinders 010-30
010.2.6 Special tools for log pusher cylinders 010-31
010.2.7 Special tools for steering wheel 010-31
010.2.8 Special tools for steering cylinders 010-31
010.2.9 Special tools for brake system 010-32
010.2.10 Special tools for the electrical system 010-32
010.2.11 Special tools for the transmission 010-33
010.2.12 Special tools for front axle 010-34
010.2.13 Special tools for rear axle 010-35
010.2.14 Special tools for grabber 010-35
010.2.15 Special tools for stabilisation cylinders 010-35
010.2.16 Special tools for grabber cylinders 010-36
010.2.17 Special tools for downholder cylinders 010-36
010.2.18 Special tools for the air conditioning system 010-37
010.2.19 Special tools for Grammer driver’s seat 010-38
010.2.20 Special tools for cab glazing 010-39
010.2.21 Special tools for the central lubrication system (Liebherr) 010-39
010.1.6.3 Transporting machine 010-14
010.1.6.4 Access to machine 010-15
010.1.6.5 Machine danger zone 010-15
010.1.6.6 Visibility 010-16
010.1.6.7 Protection against vibration 010-17
010.1.6.8 Operation of machine 010-18
010.1.7 Safe maintenance 010-21
010.1.7.1 Spare parts 010-21
010.1.7.2 Heavy parts 010-21
010.1.7.3 Regular checks 010-21
010.1.8 Modifications to the machine 010-22
010.1.8.1 Modifications, add-ons and retrofittings 010-22
Special tools for maintenance and repair work 010-23
010.21 Special tools, general 010-23
010.2.2 Special tools for the diesel engine 010-25
010.2.3 Special tools for boom cylinders 010-29
010.2.4 Special tools for swivel arm cylinders 010-30
010.2.5 Special tools for oscillating cylinders 010-30
010.2.6 Special tools for log pusher cylinders 010-31
010.2.7 Special tools for steering wheel 010-31
010.2.8 Special tools for steering cylinders 010-31
010.2.9 Special tools for brake system 010-32
010.2.10 Special tools for the electrical system 010-32
010.2.11 Special tools for the transmission 010-33
010.2.12 Special tools for front axle 010-34
010.2.13 Special tools for rear axle 010-35
010.2.14 Special tools for grabber 010-35
010.2.15 Special tools for stabilisation cylinders 010-35
010.2.16 Special tools for grabber cylinders 010-36
010.2.17 Special tools for downholder cylinders 010-36
010.2.18 Special tools for the air conditioning system 010-37
010.2.19 Special tools for Grammer driver’s seat 010-38
010.2.20 Special tools for cab glazing 010-39
010.2.21 Special tools for the central lubrication system (Liebherr) 010-39
010.3 Standards and regulations 010-40
010.3.1 Prestressing forces and tightening torques for bolts with metric
010.3.1 Prestressing forces and tightening torques for bolts with metric
standard and fine threads as per DIN ISO 261 010-40
010.3.1.1 Range of application and purpose 010-40
010.3.1.2 Other applicable documents 010-40
010.3.1.3 Modifications and descriptions 010-41
010.3.1.4 Tightening torques 010-41
010.3.2 Liebherr standards for assembly instructions and tightening torques010-47
010.4 Preservation guidelines 010-48
010.4.1 General information 010-48
010.4.2 Machine out of service for an unknown period of time 010-48
0104.3 Putting the machine out of service 010-49
010.4.3.1 Out of service for up to 2 months 010-49
010.4.3.2 Out of service for up to 12 months 010-50
010.4.3.3 Out of service for longer than 12 months 010-51
0104.4 Putting back into service 010-51
010.4.4.1 After being out of service for 2 months 010-51
010.4.4.2 After being out of service for 12 months 010-52
0104.43 After being out of service for longer than 12 months 010-52
010.5 Preservation guidelines for the SCR system 010-53
010.5.1 Putting out of service for longer than 2 months 010-53
010.5.2 Starting up after being out of service for longer than 2 months 010-53
020 Technical data 020-1
020.1 Overall machine 020-5
020.1.1 Dimensions
L580-1414; 020-5
5 020.2 Drive group 020-7
5 020.21 Diesel engine
3 L580-1414; 020-7
z 020.2.2 Fuel tank
5 L580-1414; 020-8
8 0202.3 Fuel level sensor
g L580-1414; 020-8
3 020.2.4 Fuel pre-filter (separator filter)
L580-1414; 020-8
0202.5 Compressed air system
L580-1414; 020-9
010.5.1 Putting out of service for longer than 2 months 010-53
010.5.2 Starting up after being out of service for longer than 2 months 010-53
020 Technical data 020-1
020.1 Overall machine 020-5
020.1.1 Dimensions
L580-1414; 020-5
5 020.2 Drive group 020-7
5 020.21 Diesel engine
3 L580-1414; 020-7
z 020.2.2 Fuel tank
5 L580-1414; 020-8
8 0202.3 Fuel level sensor
g L580-1414; 020-8
3 020.2.4 Fuel pre-filter (separator filter)
L580-1414; 020-8
0202.5 Compressed air system
L580-1414; 020-9
020.3.1 Fan pump
1580-1414; 020-10
020.3.2 Fan motor
020.3.2 Fan motor
L580-1414; 020-10
020.3.3 Hydraulic oil temperature sensor B8
020.3.3 Hydraulic oil temperature sensor B8
L580-1414; 020-10
Working hydraulics 020-11
020.4.1 Working pump
Working hydraulics 020-11
020.4.1 Working pump
L580-1414; 020-11
020.4.2 Main control valve block
020.4.2 Main control valve block
1580-1414; 020-11
020.4.3 Additional control valve block
020.4.3 Additional control valve block
L580-1414; 020-12
020.4.4 Pilot control valve block
020.4.4 Pilot control valve block
1580-1414; 020-12
020.4.5 Pilot control hydro accumulator
020.4.5 Pilot control hydro accumulator
L580-1414; 020-12
020.4.6 Stabilisation module
020.4.6 Stabilisation module
L580-1414; 020-12
020.4.7 Ride control hydro accumulator
020.4.7 Ride control hydro accumulator
L580-1414; 020-13
020.4.8 Boom cylinder
020.4.8 Boom cylinder
1580-1414; 020-13
020.4.9 Swivel arm cylinder
020.4.9 Swivel arm cylinder
L580-1414; 020-13
020.4.10 Oscillating cylinder
020.4.10 Oscillating cylinder
1580-1414; 020-14
020.4.11 Log pusher cylinder
020.4.11 Log pusher cylinder
L580-1414; 020-14
Hydraulic components 020-15
020.5.1 Return filter
Hydraulic components 020-15
020.5.1 Return filter
L580-1414; 020-15
020.5.2 Breather filter
020.5.2 Breather filter
L580-1414; 020-15
Steering system 020-16
020.6.1 Steering pump
Steering system 020-16
020.6.1 Steering pump
L580-1414; 020-16
020.6.2 Servostat
020.6.2 Servostat
L580-1414; 020-16
020.6.3 Steering cylinder
020.6.3 Steering cylinder
1580-1414; 020-16
020.6.4 Steering damper hydro accumulator
020.6.4 Steering damper hydro accumulator
L580-1414; 020-17
0206.5 Emergency steering pump
L580-1414; 020-17
020.6.6 Emergency steering pressure switch B3
L580-1414; 020-17
0206.7 Emergency steering check pressure switch B3a
L580-1414; 020-17
020.6.8 Joystick steering control valve block
L580-1414/0-56264; 020-18
020.6.9 Joystick steering control valve block
L580-1414/56265-; 020-18
020.7 Brake system 020-20
020.7.1 Brake pump
L580-1414; 020-20
020.7.2 Compact brake valve
L580-1414; 020-20
020.7.3 Service brake hydro accumulator
L580-1414; 020-20
020.7.4 Brake light pressure switch B12
L580-1414; 020-20
020.7.5 Brake accumulator pressure sensor B19
L 580-1414; 020-21
020.7.6 Parking brake hydro accumulator
L580-1414; 020-21
020.8 Electrical system 020-22
020.8.1 Central control unit (Master 4)
L580-1414; 020-22
020.8.2 Input module
L580-1414; 020-22
0208.3 Output module
L580-1414; 020-22
020.8.4 Battery
L580-1414; 020-23
0208.5 Voltage transformer
§ L580-1414; 020-23
g 020.8.6 Reversing camera
o L580-1414; 020-23
z 020.9 Gearbox 020-25
§ 0209.1 Transmission
3 L580-1414; 020-25
g 020.10 Axles and drive shafts 020-26
3 020.10.1 Front axle
L580-1414/0-48474; 020-26
020.10.2 Front axle
L580-1414/48475-; 020-26
L580-1414; 020-17
020.6.6 Emergency steering pressure switch B3
L580-1414; 020-17
0206.7 Emergency steering check pressure switch B3a
L580-1414; 020-17
020.6.8 Joystick steering control valve block
L580-1414/0-56264; 020-18
020.6.9 Joystick steering control valve block
L580-1414/56265-; 020-18
020.7 Brake system 020-20
020.7.1 Brake pump
L580-1414; 020-20
020.7.2 Compact brake valve
L580-1414; 020-20
020.7.3 Service brake hydro accumulator
L580-1414; 020-20
020.7.4 Brake light pressure switch B12
L580-1414; 020-20
020.7.5 Brake accumulator pressure sensor B19
L 580-1414; 020-21
020.7.6 Parking brake hydro accumulator
L580-1414; 020-21
020.8 Electrical system 020-22
020.8.1 Central control unit (Master 4)
L580-1414; 020-22
020.8.2 Input module
L580-1414; 020-22
0208.3 Output module
L580-1414; 020-22
020.8.4 Battery
L580-1414; 020-23
0208.5 Voltage transformer
§ L580-1414; 020-23
g 020.8.6 Reversing camera
o L580-1414; 020-23
z 020.9 Gearbox 020-25
§ 0209.1 Transmission
3 L580-1414; 020-25
g 020.10 Axles and drive shafts 020-26
3 020.10.1 Front axle
L580-1414/0-48474; 020-26
020.10.2 Front axle
L580-1414/48475-; 020-26
020.10.3 Rear axle
L580-1414/0-48474; 020-26
020.10.4 Rear axle
1 580-1414/48475-; 020-27
020.10.5 Drive shaft between diesel engine and transmission
L580-1414; 020-27
020.10.6 Drive shaft between transmission and front axle
L 580-1414; 020-27
020.10.7 Drive shaft between transmission and rear axle
L580-1414; 020-27
020.10.8 Tyres
1580-1414; 020-28
020.10.8.2 Special tyres 020-28
020.11 Steel parts of the basic machine 020-29
020.11.1 Ballast weights
1580-1414; 020-29
020.11.1.1 Standard 020-29
020.12 Working attachment 020-30
020.12.1 Stabilisation cylinder
1580-1414; 020-30
020.12.2 Hydro accumulator for grabber stabiliser
L 580-1414; 020-30
020.12.3 Grabber cylinder
L580-1414; 020-30
020.12.4 Downholder cylinder
L 580-1414; 020-30
020.13 Operator’s cab, heating and air conditioning 020-32
020.13.1.1 Air conditioning compressor 020-32
020.13.2 Air conditioning pressure switch
L 580-1414; 020-32
020.14 Lubrication system 020-33
020.14.1 Central lubrication system (Liebherr)
1580-1414; 020-33
020.14.1.1 Central lubrication pump 020-33
020.14.1.2 Progressive distributor 020-33
020.14.2 Progressive distributor
L580-1414; 020-34
020.14.21 MX-F 020-34
020.14.2.2 MX-F 25 020-34
020.14.2.3 MX-F 45 020-35
020.1424 MX-F75 020-35
020.10.4 Rear axle
1 580-1414/48475-; 020-27
020.10.5 Drive shaft between diesel engine and transmission
L580-1414; 020-27
020.10.6 Drive shaft between transmission and front axle
L 580-1414; 020-27
020.10.7 Drive shaft between transmission and rear axle
L580-1414; 020-27
020.10.8 Tyres
1580-1414; 020-28
020.10.8.2 Special tyres 020-28
020.11 Steel parts of the basic machine 020-29
020.11.1 Ballast weights
1580-1414; 020-29
020.11.1.1 Standard 020-29
020.12 Working attachment 020-30
020.12.1 Stabilisation cylinder
1580-1414; 020-30
020.12.2 Hydro accumulator for grabber stabiliser
L 580-1414; 020-30
020.12.3 Grabber cylinder
L580-1414; 020-30
020.12.4 Downholder cylinder
L 580-1414; 020-30
020.13 Operator’s cab, heating and air conditioning 020-32
020.13.1.1 Air conditioning compressor 020-32
020.13.2 Air conditioning pressure switch
L 580-1414; 020-32
020.14 Lubrication system 020-33
020.14.1 Central lubrication system (Liebherr)
1580-1414; 020-33
020.14.1.1 Central lubrication pump 020-33
020.14.1.2 Progressive distributor 020-33
020.14.2 Progressive distributor
L580-1414; 020-34
020.14.21 MX-F 020-34
020.14.2.2 MX-F 25 020-34
020.14.2.3 MX-F 45 020-35
020.1424 MX-F75 020-35
020.14.2.5 MX-F105 020-35
020.14.3 Progressive distributor SXE-2
1580-1414; 020-35
020.14.3.1 SXE-2/MX-F 020-35
020.14.3.2 SXE-2 100 020-35
020.14.3.3 SXE-2 150 020-36
020.14.34 SXE-2220 020-36
020.14.3.5 SXE-2400 020-36
020.14.36 SXE-2760 020-36
030 Maintenance 030-1
030.1 Maintenance and inspection schedule 030-10
030.2 Filling quantities and lubrication chart 030-15
030.2.1 Recommended lubricants
L 580-1414; 030-15
030.2.2 Recommended operating fluids
L580-1414; 030-16
030.3 Lubricants and fuels 030-17
030.3.1 General information on lubricants and fuels 030-17
030.3.1.1 General questions 030-17
030.3.1.2 Safety data sheets 030-17
030.3.1.3 Technical data sheets 030-17
030.3.1.4 Specific Liebherr standards 030-17
030.3.2 General information on changing lubricants and fuels 030-17
030.3.3 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 030-18
030.3.4 Diesel fuels
L580-1414; 030-18
030.3.4.1 Minimum quality requirement 030-18
030.3.4.2 Operating temperatures of diesel fuels 030-18
030.34.3 Minimum quality requirement 030-19
030.3.5 Diesel fuels for diesel engines without emission-type approval
L 580-1414; 030-19
030.3.5.1 Minimum quality requirement 030-19
030.3.5.2 Operating temperatures of diesel fuels 030-19
030.3.5.3 Minimum quality requirement 030-20
030.3.6 Diesel exhaust fluid
020.14.3 Progressive distributor SXE-2
1580-1414; 020-35
020.14.3.1 SXE-2/MX-F 020-35
020.14.3.2 SXE-2 100 020-35
020.14.3.3 SXE-2 150 020-36
020.14.34 SXE-2220 020-36
020.14.3.5 SXE-2400 020-36
020.14.36 SXE-2760 020-36
030 Maintenance 030-1
030.1 Maintenance and inspection schedule 030-10
030.2 Filling quantities and lubrication chart 030-15
030.2.1 Recommended lubricants
L 580-1414; 030-15
030.2.2 Recommended operating fluids
L580-1414; 030-16
030.3 Lubricants and fuels 030-17
030.3.1 General information on lubricants and fuels 030-17
030.3.1.1 General questions 030-17
030.3.1.2 Safety data sheets 030-17
030.3.1.3 Technical data sheets 030-17
030.3.1.4 Specific Liebherr standards 030-17
030.3.2 General information on changing lubricants and fuels 030-17
030.3.3 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 030-18
030.3.4 Diesel fuels
L580-1414; 030-18
030.3.4.1 Minimum quality requirement 030-18
030.3.4.2 Operating temperatures of diesel fuels 030-18
030.34.3 Minimum quality requirement 030-19
030.3.5 Diesel fuels for diesel engines without emission-type approval
L 580-1414; 030-19
030.3.5.1 Minimum quality requirement 030-19
030.3.5.2 Operating temperatures of diesel fuels 030-19
030.3.5.3 Minimum quality requirement 030-20
030.3.6 Diesel exhaust fluid
L 580-1414; 030-20
L580-1414
030.3.6.1 Liebherr recommendation 030-20
030.3.6.2 Minimum quality requirement 030-20
Engine oils
030.3.6.2 Minimum quality requirement 030-20
Engine oils
L580-1414; 030-20
030.3.7.1 Liebherr recommendation 030-20
030.3.7.2 Other approved engine oils 030-20
030.3.7.3 Minimum quality requirement 030-21
030.3.7.4 Changing intervals 030-21
030.3.7.5 Complicating factors 030-21
Engine oils for diesel engines without emission-type approval
030.3.7.1 Liebherr recommendation 030-20
030.3.7.2 Other approved engine oils 030-20
030.3.7.3 Minimum quality requirement 030-21
030.3.7.4 Changing intervals 030-21
030.3.7.5 Complicating factors 030-21
Engine oils for diesel engines without emission-type approval
1580-1414; 030-22
030.3.8.1 Liebherr recommendation 030-22
030.3.8.2 Other approved engine oils 030-22
030.3.8.3 Minimum quality requirement 030-22
030.3.8.4 Changing intervals 030-22
030.3.8.5 Complicating factors 030-23
Refrigerant
030.3.8.1 Liebherr recommendation 030-22
030.3.8.2 Other approved engine oils 030-22
030.3.8.3 Minimum quality requirement 030-22
030.3.8.4 Changing intervals 030-22
030.3.8.5 Complicating factors 030-23
Refrigerant
L580-1414; 030-23
Coolant
Coolant
1580-1414; 030-23
030.3.10.1 Requirements for the water used 030-23
030.3.10.2 Antifreeze and corrosion inhibitor 030-23
030.3.10.3 Minimum quality requirement 030-24
Hydraulic oil
030.3.10.1 Requirements for the water used 030-23
030.3.10.2 Antifreeze and corrosion inhibitor 030-23
030.3.10.3 Minimum quality requirement 030-24
Hydraulic oil
1580-1414; 030-24
030.3.11.1 Liebherr recommendation 030-24
030.3.11.2 Minimum quality requirement 030-24
030.3.11.3 Oil analysis 030-24
030.3.11.4 Oil change 030-25
Splitter box oil
030.3.11.1 Liebherr recommendation 030-24
030.3.11.2 Minimum quality requirement 030-24
030.3.11.3 Oil analysis 030-24
030.3.11.4 Oil change 030-25
Splitter box oil
L580-1414; 030-25
030.3.12.1 Liebherr recommendation 030-25
030.3.12.2 Minimum quality requirements 030-25
Gear oil
030.3.12.1 Liebherr recommendation 030-25
030.3.12.2 Minimum quality requirements 030-25
Gear oil
1580-1414; 030-25
030.3.13.1 Liebherr recommendation 030-25
030.3.13.2 Minimum quality requirement 030-26
030.3.14 Axle oil
L580-1414; 030-26
030.3.14.1 Liebherr recommendation 030-26
030.3.14.2 Minimum quality requirement 030-26
030.3.15 Lubrication grease
L580-1414; 030-26
030.3.15.1 Liebherr recommendation 030-26
030.3.15.2 Minimum quality requirement 030-27
030.4 Maintenance tasks 030-28
0304.1 Safety precautions
L580-1414; 030-28
0304.2 Preparatory tasks for maintenance 030-28
030.421 Maintenance position
1580-1414; 030-29
030.4.2.2 Opening service hatches
L580-1414; 030-29
030.423 Turning off the battery main switch
1580-1414; 030-34
030.4.3 Overall machine 030-35
030.4.3.1 Checking machine is in proper condition
1580-1414; 030-35
030.4.3.2 Removing loose parts, dirt, ice and snow from
machine
1580-1414; 030-37
030.4.3.3 Cleaning the machine
1580-1414; 030-37
030.4.3.4 Qil analyses
1580-1414; 030-39
0304.4 Drive group 030-46
030.4.4.1 Checking diesel engine oil level
1580-1414; 030-46
030.4.4.2 Diesel engine: changing diesel engine oil
1580-1414; 030-49
030.4.4.3 Changing the engine oil filter
L580-1414; 030-52
030.4.4.4 Checking diesel engine belt drive
1580-1414; 030-53
030.4.4.5 Changing diesel engine belt drive
1580-1414; 030-54
030.446 Checking the fastening of the engine control units
030.3.13.1 Liebherr recommendation 030-25
030.3.13.2 Minimum quality requirement 030-26
030.3.14 Axle oil
L580-1414; 030-26
030.3.14.1 Liebherr recommendation 030-26
030.3.14.2 Minimum quality requirement 030-26
030.3.15 Lubrication grease
L580-1414; 030-26
030.3.15.1 Liebherr recommendation 030-26
030.3.15.2 Minimum quality requirement 030-27
030.4 Maintenance tasks 030-28
0304.1 Safety precautions
L580-1414; 030-28
0304.2 Preparatory tasks for maintenance 030-28
030.421 Maintenance position
1580-1414; 030-29
030.4.2.2 Opening service hatches
L580-1414; 030-29
030.423 Turning off the battery main switch
1580-1414; 030-34
030.4.3 Overall machine 030-35
030.4.3.1 Checking machine is in proper condition
1580-1414; 030-35
030.4.3.2 Removing loose parts, dirt, ice and snow from
machine
1580-1414; 030-37
030.4.3.3 Cleaning the machine
1580-1414; 030-37
030.4.3.4 Qil analyses
1580-1414; 030-39
0304.4 Drive group 030-46
030.4.4.1 Checking diesel engine oil level
1580-1414; 030-46
030.4.4.2 Diesel engine: changing diesel engine oil
1580-1414; 030-49
030.4.4.3 Changing the engine oil filter
L580-1414; 030-52
030.4.4.4 Checking diesel engine belt drive
1580-1414; 030-53
030.4.4.5 Changing diesel engine belt drive
1580-1414; 030-54
030.446 Checking the fastening of the engine control units
and the sensor cable connections
L 580-1414; 030-55
030.4.4.7 Checking the engine valve clearance
L580-1414; 030-56
0304.4.8 Changing the engine oil separator filter insert
1580-1414; 030-58
030.4.4.9 Changing the engine heating flange
L580-1414; 030-58
030.4.4.10 Draining condensate and sediment from the fuel tank
1580-1414; 030-59
030.4.4.11 Draining off condensate from the fuel pre-filter
L580-1414; 030-60
030.4.4.12 Changing the fuel pre-filter insert
L580-1414; 030-61
030.4.4.13 Changing fuel fine filter element
L580-1414; 030-64
030.4.4.14 Diesel exhaust fluid tank: checking ventilation
1580-1414; 030-67
030.4.4.15 Cleaning the service cover and dust discharge valve
of the air filter system
L580-1414; 030-68
030.4.4.16 Cleaning or changing main element of air filter
system
L580-1414; 030-69
030.4.4.17 Changing the safety element of the air filter system
1580-1414; 030-72
030.4.4.18 Checking the oil level in the splitter box
L580-1414; 030-73
030.4.4.19 Changing the splitter box oil
L580-1414; 030-75
030.4.4.20 Checking that the engine intake and exhaust system
is in good condition and not loose or leaking
L580-1414; 030-77
030.4.4.21 Checking the diesel engine for leaks, contamination
and damage
L580-1414; 030-81
030.4.4.22 Diesel particulate filter: Cleaning the filter module
L580-1414; 030-82
030.4.4.23 Changing the compressed air dryer
1580-1414; 030-83
0304.4.24 Checking the compressed air system
L580-1414; 030-85
030.4.5 Cooling system 030-86
030.4.5.1 Checking the coolant level in the cooling system
1580-1414; 030-86
0304.5.2 Checking concentration of anti-freeze and corrosion
protection agent or corrosion inhibitor in coolant
L580-1414; 030-87
030.4.4.7 Checking the engine valve clearance
L580-1414; 030-56
0304.4.8 Changing the engine oil separator filter insert
1580-1414; 030-58
030.4.4.9 Changing the engine heating flange
L580-1414; 030-58
030.4.4.10 Draining condensate and sediment from the fuel tank
1580-1414; 030-59
030.4.4.11 Draining off condensate from the fuel pre-filter
L580-1414; 030-60
030.4.4.12 Changing the fuel pre-filter insert
L580-1414; 030-61
030.4.4.13 Changing fuel fine filter element
L580-1414; 030-64
030.4.4.14 Diesel exhaust fluid tank: checking ventilation
1580-1414; 030-67
030.4.4.15 Cleaning the service cover and dust discharge valve
of the air filter system
L580-1414; 030-68
030.4.4.16 Cleaning or changing main element of air filter
system
L580-1414; 030-69
030.4.4.17 Changing the safety element of the air filter system
1580-1414; 030-72
030.4.4.18 Checking the oil level in the splitter box
L580-1414; 030-73
030.4.4.19 Changing the splitter box oil
L580-1414; 030-75
030.4.4.20 Checking that the engine intake and exhaust system
is in good condition and not loose or leaking
L580-1414; 030-77
030.4.4.21 Checking the diesel engine for leaks, contamination
and damage
L580-1414; 030-81
030.4.4.22 Diesel particulate filter: Cleaning the filter module
L580-1414; 030-82
030.4.4.23 Changing the compressed air dryer
1580-1414; 030-83
0304.4.24 Checking the compressed air system
L580-1414; 030-85
030.4.5 Cooling system 030-86
030.4.5.1 Checking the coolant level in the cooling system
1580-1414; 030-86
0304.5.2 Checking concentration of anti-freeze and corrosion
protection agent or corrosion inhibitor in coolant
L580-1414; 030-87
030.4.5.3 Cleaning the cooling system
L580-1414; 030-94
030.4.5.4 Changing coolant in cooling system
030.4.5.4 Changing coolant in cooling system
1580-1414; 030-85
Hydraulic components 030-98
Hydraulic components 030-98
030.4.6.1 Checking oil level in hydraulic tank
L580-1414; 030-98
L580-1414; 030-98
030.4.6.2 Draining off condensate and sediment from the
hydraulic tank
hydraulic tank
1580-1414; 030-100
030.4.6.3 Change the return filter insert in the hydraulic tank.
030.4.6.3 Change the return filter insert in the hydraulic tank.
L580-1414; 030-101
030.4.6.4 Changing the hydraulic tank breather filter
030.4.6.4 Changing the hydraulic tank breather filter
L 580-1414; 030-102
030.4.6.5 Hydraulic tank: analysing the oil
030.4.6.5 Hydraulic tank: analysing the oil
L580-1414; 030-103
030.4.6.6 Hydraulic tank: changing oil
030.4.6.6 Hydraulic tank: changing oil
1580-1414; 030-104
Steering system 030-108
030.4.7.1 Testing the steering
Steering system 030-108
030.4.7.1 Testing the steering
L 580-1414; 030-108
Brake system 030-109
030.4.8.1 Service brake: checking function and effectiveness
Brake system 030-109
030.4.8.1 Service brake: checking function and effectiveness
L580-1414; 030-109
030.4.8.2 Checking service brake discs for wear
030.4.8.2 Checking service brake discs for wear
L580-1414; 030-110
030.4.8.3 Checking the gap and wear on the parking brake
030.4.8.3 Checking the gap and wear on the parking brake
linings
1580-1414; 030-112
030.4.8.4 Emergency parking brake actuation: checking seal
030.4.8.4 Emergency parking brake actuation: checking seal
L580-1414; 030-118
030.4.8.5 Checking emergency parking brake actuation
030.4.8.5 Checking emergency parking brake actuation
L 580-1414; 030-119
Electrical system 030-120
030.4.9.1 Checking function of the lighting and horn
Electrical system 030-120
030.4.9.1 Checking function of the lighting and horn
1580-1414; 030-120
030.4.9.2 Checking the battery fluid levels and terminals
030.4.9.2 Checking the battery fluid levels and terminals
L580-1414; 030-121
Gearbox 030-123
030.4.10.1 Transmission: checking the oil level
Gearbox 030-123
030.4.10.1 Transmission: checking the oil level
1580-1414; 030-123
030.4.10.2 Changing gear oil and gear oil filter
030.4.10.2 Changing gear oil and gear oil filter
L580-1414; 030-126
L580-1414
030.4.10.3 Change the transmission hydrostat oil filter.
L580-1414; 030-130
030.4.11 Axles and drive shafts 030-131
0304.11.1 Changing the axle oil
L580-1414; 030-131
030.4.11.2 Checking the drive shafts
L580-1414; 030-133
030.4.11.3 Checking tyre pressure
L 580-1414; 030-134
030.4.11.4 Checking the wheel tightness
1580-1414; 030-135
030.4.12 Steel parts of the basic machine 030-136
030.4.12.1 Cooler hood: Lubricating moving parts with pene-
trating oil
1580-1414; 030-136
030.4.12.2 Lubricating the moving parts of the engine bonnet
with penetrating oil
L580-1414; 030-136
030.4.12.3 Lubricating the moving parts of the right cab access
with penetrating oil
L580-1414; 030-137
0304.124 Cleaning and maintaining the seals of the service
hatches
1580-1414; 030-138
030.4.13 Working attachment 030-138
030.4.13.1 Lubricating grabber downholder clamps
L580-1414; 030-138
0304.13.2 Grabber: checking press fit of passfix bearings
1580-1414; 030-139
030.4.13.3 Grabber suspension: checking fit of press fit bearings
1580-1414; 030-142
0304.13.4 Grabber: checking bolt bearing for wear
L580-1414; 030-143
030.4.13.5 Grabber: checking undercut blade, snap-on blades
and rollers
L580-1414; 030-144
030.4.13.6 Grabber: check tightening torque of rotary drive.
1580-1414; 030-153
030.4.14 Operator’s cab, heating and air conditioning 030-156
030.4.14.1 Operator’s cab: cleaning the fresh and recirculated
air filters
L580-1414; 030-156
0304.14.2 Changing the fresh and recirculated air filters in the
ca
030.4.10.3 Change the transmission hydrostat oil filter.
L580-1414; 030-130
030.4.11 Axles and drive shafts 030-131
0304.11.1 Changing the axle oil
L580-1414; 030-131
030.4.11.2 Checking the drive shafts
L580-1414; 030-133
030.4.11.3 Checking tyre pressure
L 580-1414; 030-134
030.4.11.4 Checking the wheel tightness
1580-1414; 030-135
030.4.12 Steel parts of the basic machine 030-136
030.4.12.1 Cooler hood: Lubricating moving parts with pene-
trating oil
1580-1414; 030-136
030.4.12.2 Lubricating the moving parts of the engine bonnet
with penetrating oil
L580-1414; 030-136
030.4.12.3 Lubricating the moving parts of the right cab access
with penetrating oil
L580-1414; 030-137
0304.124 Cleaning and maintaining the seals of the service
hatches
1580-1414; 030-138
030.4.13 Working attachment 030-138
030.4.13.1 Lubricating grabber downholder clamps
L580-1414; 030-138
0304.13.2 Grabber: checking press fit of passfix bearings
1580-1414; 030-139
030.4.13.3 Grabber suspension: checking fit of press fit bearings
1580-1414; 030-142
0304.13.4 Grabber: checking bolt bearing for wear
L580-1414; 030-143
030.4.13.5 Grabber: checking undercut blade, snap-on blades
and rollers
L580-1414; 030-144
030.4.13.6 Grabber: check tightening torque of rotary drive.
1580-1414; 030-153
030.4.14 Operator’s cab, heating and air conditioning 030-156
030.4.14.1 Operator’s cab: cleaning the fresh and recirculated
air filters
L580-1414; 030-156
0304.14.2 Changing the fresh and recirculated air filters in the
ca
030.4.14.3 Safety belt: Checking the condition and function
L580-1414; 030-160
030.4.14.4 Testing the windscreen washer system
1580-1414; 030-161
030.4.14.5 Filling windscreen washer fluid in the windscreen
washer system
L580-1414; 030-161
030.4.14.6 Lubricating the locking mechanism and cylinder of
the operator’s cab with penetrating oil
L580-1414; 030-162
030.4.14.7 Cleaning and maintaining the seals of the operator’s
cab
1580-1414; 030-162
030.4.14.8 Heating and air conditioning unit: Testing the function
L580-1414; 030-163
030.4.15 Lubrication system 030-165
030.4.15.1 Checking the level in the grease reservoir of the
central lubrication system
1580-1414; 030-165
030.4.15.2 Checking the pipes, hoses and lubrication points of
the central lubrication system for leaks and damage
1580-1414; 030-167
030.4.15.3 Central lubrication system: Checking the lubrication
of the bearings
L580-1414; 030-167
030.5 Testing and adjustment checklist
1580-1414; 030-168
030.6 Testing and adjustment tasks 030-173
030.6.1 Safety precautions
L580-1414; 030-173
0306.2 Overall machine 030-173
030.6.2.1 Preparing for adjustment procedures
L580-1414; 030-173
030.6.2.2 Hydraulic oil: operating temperature
1580-1414; 030-175
030.6.2.3 Gear oil operating temperature
1580-1414; 030-175
030.6.2.4 Service management
1580-1414; 030-176
0306.3 Drive group 030-177
030.6.3.1 Pedals: calibration
L580-1414; 030-177
030.6.3.2 Reading the diesel engine service files
1580-1414; 030-179
0306.4 Cooling system 030-180
030.6.4.1 Fan speed proportional solenoid valve
L580-1414; 030-180
030.6.5 Working hydraulics 030-182
030.6.5.1 Calibrating working hydraulics angle sensors
L580-1414; 030-182
030.6.5.2 Proportional solenoids in control valve block: calibra-
tion
L580-1414; 030-184
0306.5.3 Pilot control valve block: pressure reducing valve
1580-1414; 030-187
0306.5.4 Working pump and steering pump flow regulator
(differential pressure)
L580-1414; 030-188
030.6.5.5 Working pump: power regulator
1580-1414; 030-191
0306.5.6 Main control valve block secondary pressure relief
valves
L580-1414; 030-193
030.6.5.7 Main control valve block primary pressure relief valve
L580-1414; 030-195
0306.5.8 Main control valve block LS pressure cut-off valve
L580-1414; 030-197
030.6.5.9 Additional control valve block LS pressure relief
valves
L580-1414; 030-198
030.6.5.10 Stabilisation module cut-out function
1580-1414; 030-201
030.6.5.11 Ride control hydro accumulator nitrogen filling
L580-1414; 030-202
030.6.6 Hydraulic components 030-203
030.6.6.1 Hydro accumulator: checking and topping up
nitrogen filling
L580-1414; 030-203
030.6.6.2 Checking the hydraulic lines for damage
L580-1414; 030-205
030.6.7 Steering system 030-210
030.6.7.1 Angle sensor for articulation angle (option): calibra-
tion
L580-1414; 030-210
0306.7.2 Control block for joystick steering (option): calibration
L580-1414; 030-211
030.6.7.3 Steering pump: LS pressure cut-off valve
1580-1414; 030-213
0306.7.4 Steering damper hydro accumulator nitrogen filling
1580-1414; 030-215
copyright ® Liebher-Werk Bischofshofen GmbH 2019
18 LIEBHERR 580-1414
L580-1414; 030-160
030.4.14.4 Testing the windscreen washer system
1580-1414; 030-161
030.4.14.5 Filling windscreen washer fluid in the windscreen
washer system
L580-1414; 030-161
030.4.14.6 Lubricating the locking mechanism and cylinder of
the operator’s cab with penetrating oil
L580-1414; 030-162
030.4.14.7 Cleaning and maintaining the seals of the operator’s
cab
1580-1414; 030-162
030.4.14.8 Heating and air conditioning unit: Testing the function
L580-1414; 030-163
030.4.15 Lubrication system 030-165
030.4.15.1 Checking the level in the grease reservoir of the
central lubrication system
1580-1414; 030-165
030.4.15.2 Checking the pipes, hoses and lubrication points of
the central lubrication system for leaks and damage
1580-1414; 030-167
030.4.15.3 Central lubrication system: Checking the lubrication
of the bearings
L580-1414; 030-167
030.5 Testing and adjustment checklist
1580-1414; 030-168
030.6 Testing and adjustment tasks 030-173
030.6.1 Safety precautions
L580-1414; 030-173
0306.2 Overall machine 030-173
030.6.2.1 Preparing for adjustment procedures
L580-1414; 030-173
030.6.2.2 Hydraulic oil: operating temperature
1580-1414; 030-175
030.6.2.3 Gear oil operating temperature
1580-1414; 030-175
030.6.2.4 Service management
1580-1414; 030-176
0306.3 Drive group 030-177
030.6.3.1 Pedals: calibration
L580-1414; 030-177
030.6.3.2 Reading the diesel engine service files
1580-1414; 030-179
0306.4 Cooling system 030-180
030.6.4.1 Fan speed proportional solenoid valve
L580-1414; 030-180
030.6.5 Working hydraulics 030-182
030.6.5.1 Calibrating working hydraulics angle sensors
L580-1414; 030-182
030.6.5.2 Proportional solenoids in control valve block: calibra-
tion
L580-1414; 030-184
0306.5.3 Pilot control valve block: pressure reducing valve
1580-1414; 030-187
0306.5.4 Working pump and steering pump flow regulator
(differential pressure)
L580-1414; 030-188
030.6.5.5 Working pump: power regulator
1580-1414; 030-191
0306.5.6 Main control valve block secondary pressure relief
valves
L580-1414; 030-193
030.6.5.7 Main control valve block primary pressure relief valve
L580-1414; 030-195
0306.5.8 Main control valve block LS pressure cut-off valve
L580-1414; 030-197
030.6.5.9 Additional control valve block LS pressure relief
valves
L580-1414; 030-198
030.6.5.10 Stabilisation module cut-out function
1580-1414; 030-201
030.6.5.11 Ride control hydro accumulator nitrogen filling
L580-1414; 030-202
030.6.6 Hydraulic components 030-203
030.6.6.1 Hydro accumulator: checking and topping up
nitrogen filling
L580-1414; 030-203
030.6.6.2 Checking the hydraulic lines for damage
L580-1414; 030-205
030.6.7 Steering system 030-210
030.6.7.1 Angle sensor for articulation angle (option): calibra-
tion
L580-1414; 030-210
0306.7.2 Control block for joystick steering (option): calibration
L580-1414; 030-211
030.6.7.3 Steering pump: LS pressure cut-off valve
1580-1414; 030-213
0306.7.4 Steering damper hydro accumulator nitrogen filling
1580-1414; 030-215
copyright ® Liebher-Werk Bischofshofen GmbH 2019
18 LIEBHERR 580-1414
LBH/M12200852/16/211-20190801_085602/en
LBH/M2200852/16/211-20190801_085602/en
LBH/M2200852/16/211-20190801_085602/en
Service manual
Contents
030.6.8
030.6.9
030.6.10
030.6.11
030.6.12
030.6.7.5 Control block for joystick steering: determining instal-
lation position of position sensors
L 580-1414; 030-215
Brake system 030-217
030.6.8.1 Compact brake valve hydro accumulator charging
Brake system 030-217
030.6.8.1 Compact brake valve hydro accumulator charging
function
L580-1414; 030-217
030.6.8.2 Service brake pressure
030.6.8.2 Service brake pressure
L 580-1414; 030-218
030.6.8.3 Service brake hydro accumulator capacity
030.6.8.3 Service brake hydro accumulator capacity
L 580-1414; 030-219
030.6.8.4 Brake accumulator pressure sensor B19: deviation
030.6.8.4 Brake accumulator pressure sensor B19: deviation
L580-1414; 030-220
Electrical system 030-221
030.6.9.1 Central control unit (Master4) Creating a Servicefile
Electrical system 030-221
030.6.9.1 Central control unit (Master4) Creating a Servicefile
L 580-1414; 030-221
030.6.9.2 Central control unit (Master4): software update
030.6.9.2 Central control unit (Master4): software update
L580-1414; 030-225
030.6.9.3 Setting the IP addresses of the central control unit
030.6.9.3 Setting the IP addresses of the central control unit
(Master4)
L 580-1414; 030-228
030.6.9.4 Resetting the central control unit (Master4)
030.6.9.4 Resetting the central control unit (Master4)
L 580-1414; 030-231
030.6.9.5 Testing the CAN line
030.6.9.5 Testing the CAN line
L 580-1414; 030-232
030.6.9.6 Addressing the CAN module and checking the
030.6.9.6 Addressing the CAN module and checking the
system information
L 580-1414; 030-236
Gearbox 030-240
030.6.10.1 Gearbox: basic calibration
Gearbox 030-240
030.6.10.1 Gearbox: basic calibration
L 580-1414; 030-240
030.6.10.2 Gearbox: service calibration
030.6.10.2 Gearbox: service calibration
L580-1414; 030-242
030.6.10.3 Travel gearbox: Check power output
030.6.10.3 Travel gearbox: Check power output
L 580-1414; 030-245
030.6.10.4 Transmission: Reversing test
030.6.10.4 Transmission: Reversing test
L580-1414; 030-248
030.6.10.5 Transmission control unit (TCU): Software update
030.6.10.5 Transmission control unit (TCU): Software update
L580-1414; 030-250
Axles and drive shafts 030-253
030.6.11.1 Tyres: setting radius
Axles and drive shafts 030-253
030.6.11.1 Tyres: setting radius
L 580-1414; 030-253
Working attachment 030-254
Working attachment 030-254
030.6.12.1 Grabber stabiliser hydro accumulator nitrogen filling
L580-1414; 030-254
0306.12.2 Grabber stabiliser: bleeding and setting the filling
pressure
1580-1414; 030-255
030.6.13 Operator’s cab, heating and air conditioning 030-259
030.6.13.1 Checking the pressure and temperature conditions of
the air conditioning unit
L580-1414; 030-259
030.6.13.2 Calibrating the display (Display4)
1580-1414; 030-260
030.6.13.3 Formatting the display and reinstalling the software
(Display4)
L580-1414; 030-262
030.6.14 Options 030-263
030.6.14.1 Checking the LiDAT connection status
1580-1414; 030-263
030.6.14.2 LiDAT: activating data transmission manually
L580-1414; 030-265
040 Drive group 040-1
040.1 Engine 040-3
040.1.2 Electrical components of diesel engine
L580-1414; 040-7
040.1.3 Sensors on diesel engine
1580-1414; 040-11
040.1.4 Ambient temperature sensor
L580-1414; 040-22
040.1.5 Fuel system 040-24
040.1.5.2 Fuel level sensor
L580-1414; 040-28
040.1.5.3 Separ fuel pre-filter
L580-1414; 040-30
040.1.6 Air filter system 040-30
040.1.6.1 Air filter
L580-1414; 040-31
040.1.6.2 Air mass sensor
L580-1414; 040-32
040.1.7 Exhaust system 040-33
040.1.7.1 Overview of the exhaust gas treatment system
L580-1414; 040-33
040.1.7.2 Metering unit
1580-1414; 040-38
0306.12.2 Grabber stabiliser: bleeding and setting the filling
pressure
1580-1414; 030-255
030.6.13 Operator’s cab, heating and air conditioning 030-259
030.6.13.1 Checking the pressure and temperature conditions of
the air conditioning unit
L580-1414; 030-259
030.6.13.2 Calibrating the display (Display4)
1580-1414; 030-260
030.6.13.3 Formatting the display and reinstalling the software
(Display4)
L580-1414; 030-262
030.6.14 Options 030-263
030.6.14.1 Checking the LiDAT connection status
1580-1414; 030-263
030.6.14.2 LiDAT: activating data transmission manually
L580-1414; 030-265
040 Drive group 040-1
040.1 Engine 040-3
040.1.2 Electrical components of diesel engine
L580-1414; 040-7
040.1.3 Sensors on diesel engine
1580-1414; 040-11
040.1.4 Ambient temperature sensor
L580-1414; 040-22
040.1.5 Fuel system 040-24
040.1.5.2 Fuel level sensor
L580-1414; 040-28
040.1.5.3 Separ fuel pre-filter
L580-1414; 040-30
040.1.6 Air filter system 040-30
040.1.6.1 Air filter
L580-1414; 040-31
040.1.6.2 Air mass sensor
L580-1414; 040-32
040.1.7 Exhaust system 040-33
040.1.7.1 Overview of the exhaust gas treatment system
L580-1414; 040-33
040.1.7.2 Metering unit
1580-1414; 040-38
040.1.7.3 Sampling module
L580-1414; 040-41
040.1.7.4 Exhaust treatment sensors
1580-1414; 040-42
040.1.7.5 Exhaust gas treatment with diesel particulate filter
(option)
L580-1414; 040-43
040.1.8 Compressed air system 040-47
040.1.8.1 Overview of the compressed air system
1580-1414; 040-48
040.1.8.2 Compressor
L580-1414; 040-50
040.1.8.3 Air dryer
L 580-1414; 040-51
040.1.8.4 SCR system air supply valve
L580-1414; 040-52
040.2 Clutch
L580-1414; 040-53
040.3 Splitter box
L580-1414; 040-55
050 Cooling system 050-1
050.1 Cooling system hydraulics 050-2
050.1.1 Overview of cooling system hydraulics
L580-1414; 050-3
050.1.2 Fan pump
L580-1414; 050-7
050.1.3 Fan motor
L580-1414; 050-8
050.2 Cooling system electronics 050-12
0502.1 Overview of electrical controls of cooling system
L580-1414; 050-12
050.2.2 Hydraulic oil temperature sensor
L580-1414; 050-15
050.3 Cooler 050-17
050.3.1 Cooler unit
L580-1414; 050-17
050.4 Reversible fan drive 050-18
0504.1 Overview of reversible fan drive
L580-1414; 050-18
0504.2 Fan reversal valve block
L580-1414; 050-20
060 Working hydraulics 060-1
0680.1 Overview of working hydraulics
L580-1414; 060-2
060.2 Working pump
L580-1414; 060-10
060.3 Main control block
L580-1414; 060-18
060.4 Additional control block
L 580-1414; 060-26
060.5 Load sensing pressure replication valve
L580-1414; 060-31
060.6 Pilot control 060-33
060.6.1 Pilot control valve block
L580-1414; 060-33
060.7 Ride control 060-35
060.7.1 Overview of ride control system
1580-1414; 060-35
060.7.2 Stabilisation module
L580-1414; 060-38
060.7.3 Electric ride control unit
L580-1414; 060-40
060.8 Hydraulic cylinders of the working hydraulics 060-42
060.8.1 Hydraulic cylinders for LogHandler 060-42
060.8.1.1 Hydraulic cylinders for LogHandler
L580-1414; 060-42
060.9 Electronics of the working hydraulics 060-44
060.9.1 Overview of the electrical controls of the working hydraulics
L 580-1414; 060-44
060.9.2 Working hydraulics angle sensors
L580-1414; 060-47
080 Hydraulic components 080-1
080.1 Hydraulic system: overview
L580-1414/0-50692; 080-2
080.2 Hydraulic system: overview
L580-1414/50693-; 080-6
080.3 Hydraulic tank 080-10
080.3.1 Overview of hydraulic tank
1580-1414; 080-10
080.3.2 Steel tank
L580-1414; 080-12
080.3.3 Return filter
1580-1414; 080
L580-1414; 040-41
040.1.7.4 Exhaust treatment sensors
1580-1414; 040-42
040.1.7.5 Exhaust gas treatment with diesel particulate filter
(option)
L580-1414; 040-43
040.1.8 Compressed air system 040-47
040.1.8.1 Overview of the compressed air system
1580-1414; 040-48
040.1.8.2 Compressor
L580-1414; 040-50
040.1.8.3 Air dryer
L 580-1414; 040-51
040.1.8.4 SCR system air supply valve
L580-1414; 040-52
040.2 Clutch
L580-1414; 040-53
040.3 Splitter box
L580-1414; 040-55
050 Cooling system 050-1
050.1 Cooling system hydraulics 050-2
050.1.1 Overview of cooling system hydraulics
L580-1414; 050-3
050.1.2 Fan pump
L580-1414; 050-7
050.1.3 Fan motor
L580-1414; 050-8
050.2 Cooling system electronics 050-12
0502.1 Overview of electrical controls of cooling system
L580-1414; 050-12
050.2.2 Hydraulic oil temperature sensor
L580-1414; 050-15
050.3 Cooler 050-17
050.3.1 Cooler unit
L580-1414; 050-17
050.4 Reversible fan drive 050-18
0504.1 Overview of reversible fan drive
L580-1414; 050-18
0504.2 Fan reversal valve block
L580-1414; 050-20
060 Working hydraulics 060-1
0680.1 Overview of working hydraulics
L580-1414; 060-2
060.2 Working pump
L580-1414; 060-10
060.3 Main control block
L580-1414; 060-18
060.4 Additional control block
L 580-1414; 060-26
060.5 Load sensing pressure replication valve
L580-1414; 060-31
060.6 Pilot control 060-33
060.6.1 Pilot control valve block
L580-1414; 060-33
060.7 Ride control 060-35
060.7.1 Overview of ride control system
1580-1414; 060-35
060.7.2 Stabilisation module
L580-1414; 060-38
060.7.3 Electric ride control unit
L580-1414; 060-40
060.8 Hydraulic cylinders of the working hydraulics 060-42
060.8.1 Hydraulic cylinders for LogHandler 060-42
060.8.1.1 Hydraulic cylinders for LogHandler
L580-1414; 060-42
060.9 Electronics of the working hydraulics 060-44
060.9.1 Overview of the electrical controls of the working hydraulics
L 580-1414; 060-44
060.9.2 Working hydraulics angle sensors
L580-1414; 060-47
080 Hydraulic components 080-1
080.1 Hydraulic system: overview
L580-1414/0-50692; 080-2
080.2 Hydraulic system: overview
L580-1414/50693-; 080-6
080.3 Hydraulic tank 080-10
080.3.1 Overview of hydraulic tank
1580-1414; 080-10
080.3.2 Steel tank
L580-1414; 080-12
080.3.3 Return filter
1580-1414; 080
080.3.4 Leak oil strainer
L580-1414; 080-15
080.3.5 Breather filter
L580-1414; 080-15
090 Steering system 090-1
090.1 Steering system overview
1.580-1414/0-50692; 090-3
090.2 Steering system overview
L580-1414/50693-; 090-7
090.3 Steering pump
L580-1414; 090-11
090.4 Priority valve
L580-1414; 090-17
090.5 Servostat
1580-1414; 090-19
090.6 Steering cylinder 090-22
0906.1 Steering cylinder
L580-1414; 090-22
0906.2 Steering stabilisation valve block
L580-1414/0-50692; 090-25
090.6.3 Steering stabilisation valve block
L580-1414/50693-; 090-26
090.7 Emergency steering 090-28
090.7.1 Emergency steering overview
L580-1414; 090-28
090.7.2 Emergency steering pump
L580-1414; 090-30
090.7.3 Emergency steering electronics 090-32
090.7.3.1 Overview of electrical controls of emergency steering
system
L580-1414; 090-32
090.7.3.2 Emergency steering pressure switch
1580-1414; 090-36
090.7.3.3 Emergency steering check pressure switch
1580-1414; 090-37
090.8 Joystick steering 090-39
090.8.1 Overview of joystick steering
L580-1414/0-50692; 090-39
090.8.2 Overview of joystick steering
L580-1414/50693-; 090-43
090.8.3 Joystick steering control block
L580-1414; 090-46
090.8.4 Joystick steering electrical system 090-52
090.8.4.1 Electronic control unit for joystick steering: overview
1580-1414; 090-52
090.9 2in1 steering 090-60
090.9.1 2in1 steering: total overview
L580-1414/0-50692; 090-60
090.9.2 2in1 steering: total overview
L580-1414/50693-; 090-62
090.9.3 Servostat for 2in1 steering
L580-1414; 090-64
100 Brake system 100-1
100.1 Overview of brake system
L580-1414; 100-2
100.2 Service brake and parking brake 100-7
100.2.1 Brake pump
1580-1414; 100-7
100.2.2 Compact brake valve
L580-1414; 100-8
100.3 Parking brake 100-16
100.3.1 Parking brake
1580-1414; 100-16
Electrical system 110-1
110.1 Overview of the electrical system
1580-1414; 110-3
110.2 Lighting
L580-1414; 110-7
110.3 Circuit diagrams
L580-1414; 110-9
110.4 Electronic control unit 110-11
110.4.1 General overview of the electronic control system
1580-1414; 110-11
110.4.2 Central control unit (Master4)
L580-1414; 110-13
110.4.3 Modules 110-17
110.4.3.1 Overview of the input and output modules
L580-1414; 110-18
110.4.3.2 Input modules
1580-1414; 110-20
110.4.3.3 Output modules
L580-1414; 110-22
080.3.5 Breather filter
L580-1414; 080-15
090 Steering system 090-1
090.1 Steering system overview
1.580-1414/0-50692; 090-3
090.2 Steering system overview
L580-1414/50693-; 090-7
090.3 Steering pump
L580-1414; 090-11
090.4 Priority valve
L580-1414; 090-17
090.5 Servostat
1580-1414; 090-19
090.6 Steering cylinder 090-22
0906.1 Steering cylinder
L580-1414; 090-22
0906.2 Steering stabilisation valve block
L580-1414/0-50692; 090-25
090.6.3 Steering stabilisation valve block
L580-1414/50693-; 090-26
090.7 Emergency steering 090-28
090.7.1 Emergency steering overview
L580-1414; 090-28
090.7.2 Emergency steering pump
L580-1414; 090-30
090.7.3 Emergency steering electronics 090-32
090.7.3.1 Overview of electrical controls of emergency steering
system
L580-1414; 090-32
090.7.3.2 Emergency steering pressure switch
1580-1414; 090-36
090.7.3.3 Emergency steering check pressure switch
1580-1414; 090-37
090.8 Joystick steering 090-39
090.8.1 Overview of joystick steering
L580-1414/0-50692; 090-39
090.8.2 Overview of joystick steering
L580-1414/50693-; 090-43
090.8.3 Joystick steering control block
L580-1414; 090-46
090.8.4 Joystick steering electrical system 090-52
090.8.4.1 Electronic control unit for joystick steering: overview
1580-1414; 090-52
090.9 2in1 steering 090-60
090.9.1 2in1 steering: total overview
L580-1414/0-50692; 090-60
090.9.2 2in1 steering: total overview
L580-1414/50693-; 090-62
090.9.3 Servostat for 2in1 steering
L580-1414; 090-64
100 Brake system 100-1
100.1 Overview of brake system
L580-1414; 100-2
100.2 Service brake and parking brake 100-7
100.2.1 Brake pump
1580-1414; 100-7
100.2.2 Compact brake valve
L580-1414; 100-8
100.3 Parking brake 100-16
100.3.1 Parking brake
1580-1414; 100-16
Electrical system 110-1
110.1 Overview of the electrical system
1580-1414; 110-3
110.2 Lighting
L580-1414; 110-7
110.3 Circuit diagrams
L580-1414; 110-9
110.4 Electronic control unit 110-11
110.4.1 General overview of the electronic control system
1580-1414; 110-11
110.4.2 Central control unit (Master4)
L580-1414; 110-13
110.4.3 Modules 110-17
110.4.3.1 Overview of the input and output modules
L580-1414; 110-18
110.4.3.2 Input modules
1580-1414; 110-20
110.4.3.3 Output modules
L580-1414; 110-22
110.5 Electrical components of the driver’s cab 110-25
110.5.1 Electrical components of the cab General overview
L580-1414; 110-25
110.5.2 Fuse and relay boards
L580-1414; 110-26
110.5.3 Door contact switch
L580-1414/0-46488; 110-31
110.5.4 Door contact switch (inductive sensor)
L580-1414/46489-; 110-32
110.6 Electrical components in the rear section 110-33
110.6.1 Battery installation
L580-1414; 110-33
110.7 Rear area monitoring with camera 110-35
110.7.1 Rear area monitoring with camera: General overview
L580-1414; 110-356
110.7.2 Camera
L580-1414; 110-36
120 Gearbox 120-1
120.1 Overview of transmission
1580-1414; 120-2
120.2 Transmission hydraulics 120-16
120.2.1 Overview of transmission hydraulics
L580-1414; 120-16
120.2.2 Gear pump
L580-1414; 120-20
120.2.3 Transmission control valve block
L580-1414; 120-21
120.2.4 Hydrostat module
L580-1414; 120-24
120.3 Transmission electronics 120-29
120.3.1 Overview of the electrical control system of the transmission
L580-1414; 120-29
120.3.2 Filter bypass switch
L580-1414; 120-30
120.3.3 Gear shift proportional control solenoids
L580-1414; 120-31
120.3.4 Pressure sensors
L580-1414; 120-32
120.3.5 Rotation speed and direction sensors (Hall-effect sensors)
L580-1414; 120-33
120.3.6 Temperature sensor
L580-1414; 120-34
110.5.1 Electrical components of the cab General overview
L580-1414; 110-25
110.5.2 Fuse and relay boards
L580-1414; 110-26
110.5.3 Door contact switch
L580-1414/0-46488; 110-31
110.5.4 Door contact switch (inductive sensor)
L580-1414/46489-; 110-32
110.6 Electrical components in the rear section 110-33
110.6.1 Battery installation
L580-1414; 110-33
110.7 Rear area monitoring with camera 110-35
110.7.1 Rear area monitoring with camera: General overview
L580-1414; 110-356
110.7.2 Camera
L580-1414; 110-36
120 Gearbox 120-1
120.1 Overview of transmission
1580-1414; 120-2
120.2 Transmission hydraulics 120-16
120.2.1 Overview of transmission hydraulics
L580-1414; 120-16
120.2.2 Gear pump
L580-1414; 120-20
120.2.3 Transmission control valve block
L580-1414; 120-21
120.2.4 Hydrostat module
L580-1414; 120-24
120.3 Transmission electronics 120-29
120.3.1 Overview of the electrical control system of the transmission
L580-1414; 120-29
120.3.2 Filter bypass switch
L580-1414; 120-30
120.3.3 Gear shift proportional control solenoids
L580-1414; 120-31
120.3.4 Pressure sensors
L580-1414; 120-32
120.3.5 Rotation speed and direction sensors (Hall-effect sensors)
L580-1414; 120-33
120.3.6 Temperature sensor
L580-1414; 120-34
120.3.7 Proportional control solenoid for position control (PRV)
L580-1414; 120-35
130 Axles and drive shafts 130-1
130.1 Axles 130-2
130.1.1 Front axle
L580-1414; 130-2
130.1.2 Rear axle
L580-1414; 130-7
130.2 Cardan shafts 130-9
130.2.1 Drive shaft between diesel engine and transmission
1580-1414; 130-9
130.2.2 Drive shaft between transmission and front axle
L580-1414; 130-10
130.2.3 Drive shaft between transmission and rear axle
1580-1414; 130-11
140 Steel parts of the basic machine 140-1
140.1 Vehicle frame 140-2
140.1.1 Articulation bearing
1580-1414; 140-2
140.1.2 Articulation lock
L580-1414; 140-3
140.2 Covering 140-4
140.2.1 Linear motor for opening the engine bonnet
L580-1414; 140-4
150 Working attachment 150-1
150.1 Lift arms for LogHandler 150-3
150.1.1 LogHandler lift arms
L580-1414; 150-3
160.1.2 Grabber stabilisation 150-4
150.1.2.1 Grabber stabiliser: overview
L580-1414; 150-4
150.1.2.2 Valve block for grabber stabiliser
L580-1414; 150-5
160.2 Grabber 150-7
160.2.1 Gripper: overview
L580-1414; 150-8
150.2.2 Slew
1580-1414; 150-10
150.2.3 Grapple hydraulics 150-11
130 Axles and drive shafts 130-1
130.1 Axles 130-2
130.1.1 Front axle
L580-1414; 130-2
130.1.2 Rear axle
L580-1414; 130-7
130.2 Cardan shafts 130-9
130.2.1 Drive shaft between diesel engine and transmission
1580-1414; 130-9
130.2.2 Drive shaft between transmission and front axle
L580-1414; 130-10
130.2.3 Drive shaft between transmission and rear axle
1580-1414; 130-11
140 Steel parts of the basic machine 140-1
140.1 Vehicle frame 140-2
140.1.1 Articulation bearing
1580-1414; 140-2
140.1.2 Articulation lock
L580-1414; 140-3
140.2 Covering 140-4
140.2.1 Linear motor for opening the engine bonnet
L580-1414; 140-4
150 Working attachment 150-1
150.1 Lift arms for LogHandler 150-3
150.1.1 LogHandler lift arms
L580-1414; 150-3
160.1.2 Grabber stabilisation 150-4
150.1.2.1 Grabber stabiliser: overview
L580-1414; 150-4
150.1.2.2 Valve block for grabber stabiliser
L580-1414; 150-5
160.2 Grabber 150-7
160.2.1 Gripper: overview
L580-1414; 150-8
150.2.2 Slew
1580-1414; 150-10
150.2.3 Grapple hydraulics 150-11
150.2.3.1 Overview of grabber hydraulics
L580-1414; 150-12
150.2.3.2 Rotary unit motor
L 580-1414; 150-15
150.2.3.3 Start-up valve
L580-1414; 150-16
160.2.3.4 Rotary bushing
L 580-1414; 150-17
160.2.3.5 Control block for downholder
L580-1414; 150-18
150.3 Removal and installation of working attachment 150-21
150.3.1 Preparation for assembly
L580-1414; 150-21
1560.3.2 Installation of the boom
L580-1414; 150-23
160.3.3 Removal of boom
L580-1414; 150-32
1560.3.4 Installation of the grabber
L580-1414; 150-42
150.3.5 Removal of grabber
L 580-1414; 150-48
1560.3.6 Preparation for transportation
L580-1414; 150-53
160 Operator’s cab, heating and air conditioning 160-1
160.1 Overview of operator’s cab, heating and air conditioning unit
L580-1414; 160-3
160.2 Display and control elements 160-5
160.2.1 Electrical components in the control panel 160-5
160.2.1.1 Control unit
L580-1414; 160-5
160.2.2 Touch screen display
L580-1414; 160-7
160.2.3 Control lever
L580-1414; 160-8
160.2.4 Travel direction switch for LogHandler
L580-1414; 160-11
160.2.5 Accelerator pedal
L580-1414; 160-12
160.3 Heating, ventilation, air conditioning 160-14
160.3.1 Heating, ventilation, air conditioning: General overview
L580-1414; 160-14
160.3.2 Heating and air conditioning unit 160-19
160.3.2.1 Heating and air conditioning unit
L580-1414; 160-20
160.3.2.2 Blower
1580-1414; 160-24
160.3.3 Air conditioning controller
L580-1414; 160-25
160.4 Air conditioning 160-28
160.4.1 Basic function of the air conditioning unit
L580-1414; 160-28
160.4.2 Air conditioning compressor
1580-1414; 160-29
160.4.3 Condenser
L580-1414; 160-31
160.4.4 Dryer
L580-1414; 160-32
160.4.5 Air conditioning pressure switch
1580-1414; 160-33
170 Lubrication system 170-1
170.1 Liebherr automatic central lubrication system 170-2
170.1.1 Liebherr automatic central lubrication system: overview
L580-1414; 170-2
170.1.2 Liebherr central lubrication pump
1580-1414; 170-7
170.1.3 Progressive distributor MX-F
L580-1414; 170-11
170.1.4 Progressive distributor SXE-2
1580-1414; 170-13
190 Options 190-1
190.1 Diesel engine without emission type approval
L580-1414; 190-2
190.2 LiDAT 190-4
190.2.1 Overview of LIDAT
L 580-1414; 190-4
190.2.2 LiDAT on machine
1580-1414; 190-6
190.3 Remote control for door lock
L580-1414; 190-8
200 Diagnosis 200-1
200.1 Malfunctions 200-2
200.1.1 Warning symbols 200-2
150.2.3.2 Rotary unit motor
L 580-1414; 150-15
150.2.3.3 Start-up valve
L580-1414; 150-16
160.2.3.4 Rotary bushing
L 580-1414; 150-17
160.2.3.5 Control block for downholder
L580-1414; 150-18
150.3 Removal and installation of working attachment 150-21
150.3.1 Preparation for assembly
L580-1414; 150-21
1560.3.2 Installation of the boom
L580-1414; 150-23
160.3.3 Removal of boom
L580-1414; 150-32
1560.3.4 Installation of the grabber
L580-1414; 150-42
150.3.5 Removal of grabber
L 580-1414; 150-48
1560.3.6 Preparation for transportation
L580-1414; 150-53
160 Operator’s cab, heating and air conditioning 160-1
160.1 Overview of operator’s cab, heating and air conditioning unit
L580-1414; 160-3
160.2 Display and control elements 160-5
160.2.1 Electrical components in the control panel 160-5
160.2.1.1 Control unit
L580-1414; 160-5
160.2.2 Touch screen display
L580-1414; 160-7
160.2.3 Control lever
L580-1414; 160-8
160.2.4 Travel direction switch for LogHandler
L580-1414; 160-11
160.2.5 Accelerator pedal
L580-1414; 160-12
160.3 Heating, ventilation, air conditioning 160-14
160.3.1 Heating, ventilation, air conditioning: General overview
L580-1414; 160-14
160.3.2 Heating and air conditioning unit 160-19
160.3.2.1 Heating and air conditioning unit
L580-1414; 160-20
160.3.2.2 Blower
1580-1414; 160-24
160.3.3 Air conditioning controller
L580-1414; 160-25
160.4 Air conditioning 160-28
160.4.1 Basic function of the air conditioning unit
L580-1414; 160-28
160.4.2 Air conditioning compressor
1580-1414; 160-29
160.4.3 Condenser
L580-1414; 160-31
160.4.4 Dryer
L580-1414; 160-32
160.4.5 Air conditioning pressure switch
1580-1414; 160-33
170 Lubrication system 170-1
170.1 Liebherr automatic central lubrication system 170-2
170.1.1 Liebherr automatic central lubrication system: overview
L580-1414; 170-2
170.1.2 Liebherr central lubrication pump
1580-1414; 170-7
170.1.3 Progressive distributor MX-F
L580-1414; 170-11
170.1.4 Progressive distributor SXE-2
1580-1414; 170-13
190 Options 190-1
190.1 Diesel engine without emission type approval
L580-1414; 190-2
190.2 LiDAT 190-4
190.2.1 Overview of LIDAT
L 580-1414; 190-4
190.2.2 LiDAT on machine
1580-1414; 190-6
190.3 Remote control for door lock
L580-1414; 190-8
200 Diagnosis 200-1
200.1 Malfunctions 200-2
200.1.1 Warning symbols 200-2
200.1.2 SCR system warning symbols 200-3
200.1.3 Service code indicator in display 200-3
200.1.3 Service code indicator in display 200-3
200.2 Troubleshooting 200-6
200.2.1 Replacing fuses 200-6
200.2.1.1 Fuses on fuse board A4 in the operator’s cab 200-6
200.2.1 Replacing fuses 200-6
200.2.1.1 Fuses on fuse board A4 in the operator’s cab 200-6
200.2.1.2 Fuses on fuse board Ada in the left ballast weight 200-9
200.2.1.3 Fuses on fuse board A4b in the operator’s cab 200-11
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V
