Liebherr L 576 1333 (USA / CAN) Wheel Loader Operator’s Manual SN 46854 – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 576 1333 (USA / CAN) Wheel Loader Operator’s Manual SN 46854 – PDF DOWNLOAD
Language : English
Pages : 342
Downloadable : Yes
File Type : PDF
Size: 78.7 MB
DESCRIPTION:
Liebherr L 576 1333 (USA / CAN) Wheel Loader Operator’s Manual SN 46854 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Werk Bischofshofen GmbH
Type: L 576
Type no.: 1333 (USA / CAN)
From Serial no.: 46854
Preface:
This operating manual has been written for the driver and for the maintenance personnel of the machine. It contains the following descriptions:
- Chapter 1: Product description
- Chapter 2: Safety regulations
- Chapter 3: Handling and operation
- Chapter 4: Malfunctions
- Chapter 5: Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading of the machine.
This manual helps the driver become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
- Increases reliability during operation
- Extends the service life of your machine
- Reduces repair costs and downtime
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
- In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations. Also, observe the recognized technical regulations for safe and correct operation in addition to the operating manual and applicable national and local legal accident prevention rules.
- This operating manual contains all the information you need to operate and service your machine. Please note that some illustrations in this manual may show details and equipment that are different from those on your machine. On some pictures, protective devices and covers have been removed for a better view. We constantly make improvements to our machines, which means there may have been modifications to your machine that are not mentioned in this manual.
- However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
Liability and warranty:
Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments, and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.
- The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
- In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance, or failure to observe safety instructions.
Modifications, conditions, copyright:
- We reserve the right to make changes without notice as a result of technological development.
- The information and illustrations in this manual may not be reproduced, distributed, or used for commercial purposes. All rights under copyright law are expressly reserved.
- The warranty and liability terms contained in Liebherr’s general conditions of trade are not affected by the information in the manual.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr L 576 1333 (USA / CAN) Wheel Loader Operator’s Manual SN 46854 – PDF DOWNLOAD
1 Product description 15
1.1 Technical description 16
1.1.1 Overview of the complete machine 15
1.2 Technical data 16
1.2.1 Vibrations 16
1.2.2 CO2 emission of diesel engine 17
1.2.3 Sound level 18
1.2.4 Diesel engine 18
1.2.5 Electrical system 19
1.2.6 Travel drive 19
1.2.7 Axles 19
1.2.8 Braking 20
1.2.9 Steering 20
1.2.10 Working hydraulics 21
1.2.11 Liftarms 21
1.2.12 Cab 21
1.2.13 Heating, ventilation 22
1.2.14 Air conditioning 22
1.2.15 Refuelling pump 22
1.2.16 Tow hitch 22
1.2.17 Ballast 23
1.2.18 Tyres 24
1.2.19 Snow chains or guard chains 27
1.2.20 Foam-filled tyres 27
1.2.21 Complete machine with bucket (Z lift arms) 28
1.3 Warranty conditions 30
1.3.1 Supplemental Information 30
1.3.2 Emission control warranty statement warranty rights and obligations 30
1.3.3 Manufacturer’s warranty coverage 31
1.3.4 Owner’s warranty responsibilities 31
1.3.5 Warranty coverage 31
1.3.6 Warranted parts 32
1.3.7 Exclusions 32
2 Safety warnings, signs 33
2.1 Warning symbols 33
2.1.1 Other designations 33
2.1.2 Additional rules and guidelines 34
2.2 Proper use 34
2.3 Foreseeable misuse 35
2.4 Signs on the machine 35
2.41 Safety signs 35
2.42 Information signs 37
2.43 Type plate 40
2.5 Safety instructions 41
2.51 General safety instructions 11
2.5.2 Instructions on preventing crushing injuries and burns 42
2.5.3 Instructions on preventing fires and explosions 43
2.5.4 Safety instructions for start-up 43
2.5.5 Safety precautions during start-up 43
25.6 Instructions for safe working 44
2.5.7 Safety instructions for driving on slopes 45
2.5.8 Parking safely 45
2.5.9 Transporting the machine safely 45
2.5.10 Towing the machine safely 46
2.5.11 Measures for ensuring safe maintenance 46
2.5.12 Safety instructions for maintenance work on machines with hydro
2.5.12 Safety instructions for maintenance work on machines with hydro
accumulators 49
2.5.13 Safety instructions for welding work on the machine 49
2.5.14 Safety instruction for working on the working attachment 49
2.5.15 Safety instructions for transporting the machine by crane 50
2.5.16 Safe maintenance of hydraulic hoses and hose lines 50
2.5.17 Roll over protective structure (ROPS}) and falling object protection
2.5.17 Roll over protective structure (ROPS}) and falling object protection
structure (FOPS) 51
2.5.18 Attachments and accessories 52
2.5.19 Protection against vibrations 52
2.5.20 See and be seen 53
2.5.21 Danger area of the machine 54
3 Handling and operation 55
3.1 Control elements 55
31.1 Cab 85
3.1.2 Display 56
3.1.3 Control unit 56
3.1.4 Switches and buttons 57
3.1.5 Control lever 58
3.2 Handling 60
3.2.1 Battery main switch 60
3.2.2 Articulation lock 60
3.23 Entering and leaving machine 62
3.24 Cab window 64
3.2.5 Emergency exit 65
3.2.6 Fire extinguisher 66
3.2.7 Driver’s seat 67
3.2.8 Safety belt 75
3.2.9 Steering wheel 76
3.2.10 Starting switch 78
3.2.11 Immobilizer 79
3.2.12 Driver identification 82
3.2.13 Steering-column switch 83
3.2.14 Lighting 84
3.2.15 Interior lighting of the driver’s cab 88
3.2.16 Display 88
3.2.17 Control lever 120
3.2.18 Mini-joystick 123
3.2.19 Heater, air conditioning 130
3.2.20 Rear window heater and exterior mirror heater (option) 134
3.2.21 Interior mirror, exterior mirrors and wide-angle mirrors (option) 134
3.2.22 Sun blind 135
3.2.23 Radio 136
3.2.24 Windscreen washer system 136
3.2.25 Liebherr central lubrication system 138
3.2.26 Reversing alarm 141
3.2.27 Folding chock (option) 144
3.2.28 LIiDAT 145
3.3 Operation 149
3.3.1 Putting into service daily 149
3.3.2 Starting diesel engine 161
3.3.3 Travel mode 153
3.3.4 Driving on public roads 163
3.3.5 Shutting down the machine 164
3.3.6 Moving the working attachment 168
3.3.7 Regenerating the diesel particulate filter 176
3.3.8 Refuelling pump: Refuelling procedure 183
3.3.9 Forklift 184
3.3.10 2in1 steering 186
3.3.11 Joystick steering 188
3.4 Working methods 196
3.41 Picking up material 196
3.4.2 Transporting and moving material 197
3.4.3 Emptying the working attachment 198
3.4.4 Handling materials with high dump buckets 199
3.4.5 Loading with clamp buckets 200
3.4.6 Grading work 200
3.4.7 Removing material from a slope or wall 201
3.4.8 Loading a transport vehicle 203
3.4.9 Excavation 205
3.5 Fitting and removing the attachment 207
3.5.1 Removing the working attachment from the quick coupler 207
3.5.2 Fitting working attachments to the quick coupler 209
3.6 Transport 213
3.6.1 Transporting the machine 213
3.6.2 Transport safety retainer 217
3.7 Emergency modes 219
3.7.1 Lowering the lift arms if the engine fails 219
3.7.2 Recovering and towing the machine 220
3.7.3 Emergency steering 224
3.7.4 Jump starting procedure 225
Malfunctions 227
4.1 Servicecodes 227
41.1 Service code indicator in the display 227
4.2 Problems – Cause – Remedy 228
4.2.1 Warning symbols 228
422 SCR system waming symbols 229
42.3 Troubleshooting for the diesel engine and fuel system 230
4.2.4 Troubleshooting the Liebherr central lubrication system 233
4.3 Problem remedy 235
4.3.1 Replacing fuses 235
Maintenance 243
5.1 Maintenance and inspection schedule 243
5.2 Filling quantities and lubrication chart 248
5.2.1 Recommended lubricants 248
5.2.2 Recommended operating fluids 248
5.2.3 Lubrication chart 249
5.3 Lubricants and fuels 253
5.3.1 General information on changing lubricants and fuels 253
3.2.25 Liebherr central lubrication system 138
3.2.26 Reversing alarm 141
3.2.27 Folding chock (option) 144
3.2.28 LIiDAT 145
3.3 Operation 149
3.3.1 Putting into service daily 149
3.3.2 Starting diesel engine 161
3.3.3 Travel mode 153
3.3.4 Driving on public roads 163
3.3.5 Shutting down the machine 164
3.3.6 Moving the working attachment 168
3.3.7 Regenerating the diesel particulate filter 176
3.3.8 Refuelling pump: Refuelling procedure 183
3.3.9 Forklift 184
3.3.10 2in1 steering 186
3.3.11 Joystick steering 188
3.4 Working methods 196
3.41 Picking up material 196
3.4.2 Transporting and moving material 197
3.4.3 Emptying the working attachment 198
3.4.4 Handling materials with high dump buckets 199
3.4.5 Loading with clamp buckets 200
3.4.6 Grading work 200
3.4.7 Removing material from a slope or wall 201
3.4.8 Loading a transport vehicle 203
3.4.9 Excavation 205
3.5 Fitting and removing the attachment 207
3.5.1 Removing the working attachment from the quick coupler 207
3.5.2 Fitting working attachments to the quick coupler 209
3.6 Transport 213
3.6.1 Transporting the machine 213
3.6.2 Transport safety retainer 217
3.7 Emergency modes 219
3.7.1 Lowering the lift arms if the engine fails 219
3.7.2 Recovering and towing the machine 220
3.7.3 Emergency steering 224
3.7.4 Jump starting procedure 225
Malfunctions 227
4.1 Servicecodes 227
41.1 Service code indicator in the display 227
4.2 Problems – Cause – Remedy 228
4.2.1 Warning symbols 228
422 SCR system waming symbols 229
42.3 Troubleshooting for the diesel engine and fuel system 230
4.2.4 Troubleshooting the Liebherr central lubrication system 233
4.3 Problem remedy 235
4.3.1 Replacing fuses 235
Maintenance 243
5.1 Maintenance and inspection schedule 243
5.2 Filling quantities and lubrication chart 248
5.2.1 Recommended lubricants 248
5.2.2 Recommended operating fluids 248
5.2.3 Lubrication chart 249
5.3 Lubricants and fuels 253
5.3.1 General information on changing lubricants and fuels 253
5.3.2 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 253
5.3.3 Diesel fuels 254
6.3.4 Diesel exhaust fluid 254
53.5 Engine oils 255
5.3.6 Refrigerant 256
5.3.7 Coolant 256
5.3.8 Hydraulic oil 257
5.3.9 Splitter box oil 258
5.3.10 Gear ail 258
5.3.11 Axle oil 259
5.3.12 Lubrication grease 259
5.4 Safety precautions 261
hydraulic fluids 253
5.3.3 Diesel fuels 254
6.3.4 Diesel exhaust fluid 254
53.5 Engine oils 255
5.3.6 Refrigerant 256
5.3.7 Coolant 256
5.3.8 Hydraulic oil 257
5.3.9 Splitter box oil 258
5.3.10 Gear ail 258
5.3.11 Axle oil 259
5.3.12 Lubrication grease 259
5.4 Safety precautions 261
5.5 Preparatory tasks for maintenance 262
5.5.1 Maintenance positions 262
5.5.2 Opening the service hatches 263
5.5.3 Turning off the battery main switch 267
56 Overall machine 269
5.6.1 Checking the machine is in the proper condition 269
5.6.2 Removing loose parts, dirt, ice and snow from machine 270
5.6.3 Checking the hydraulic lines for damage 270
5.6.4 Cleaning the machine 275
5.6.5 Shutting down the machine for a lengthy period 277
5.6.6 Deactivating the machine 278
5.7 Drive group 279
5.7.1 Checking diesel engine oil level 279
5.7.2 Checking diesel engine belt drive 281
5.7.3 Fuel tank: Draining off condensate and sediment 282
5.7.4 Fuel pre-filter: Draining off condensate 283
5.7.5 Air filter system: Cleaning the service cover and dust discharge valve 284
5.7.6 Cleaning or changing the main element of the air filter system 286
5.7.7 Air filter system: Changing the safety element 289
5.7.8 Splitter box: Checking the oil level 290
5.7.9 Engine: Checking for leaks, contamination and damage 292
5.8 Cooling system 294
5.8.1 Cooling system: Checking the coolant level 294
5.8.2 Checking concentration of anti-freeze and corrosion protection agent or
corrosion inhibitor in coolant 295
5.8.3 Cleaning the cooling system 302
5.9 Hydraulic components 304
5.9.1 Hydraulic tank: Checking the oil level 304
5.10 Steering system 307
5.10.1 Steering: Checking the function 307
5.10.2 Steering cylinders: Lubricating the bearings 307
5.11 Brake system 309
5.11.1 Service brake: Checking the function and effectiveness 309
5.11.2 Emergency actuation of parking brake: checking the seal 309
5.12 Electrical system 31
5.5.1 Maintenance positions 262
5.5.2 Opening the service hatches 263
5.5.3 Turning off the battery main switch 267
56 Overall machine 269
5.6.1 Checking the machine is in the proper condition 269
5.6.2 Removing loose parts, dirt, ice and snow from machine 270
5.6.3 Checking the hydraulic lines for damage 270
5.6.4 Cleaning the machine 275
5.6.5 Shutting down the machine for a lengthy period 277
5.6.6 Deactivating the machine 278
5.7 Drive group 279
5.7.1 Checking diesel engine oil level 279
5.7.2 Checking diesel engine belt drive 281
5.7.3 Fuel tank: Draining off condensate and sediment 282
5.7.4 Fuel pre-filter: Draining off condensate 283
5.7.5 Air filter system: Cleaning the service cover and dust discharge valve 284
5.7.6 Cleaning or changing the main element of the air filter system 286
5.7.7 Air filter system: Changing the safety element 289
5.7.8 Splitter box: Checking the oil level 290
5.7.9 Engine: Checking for leaks, contamination and damage 292
5.8 Cooling system 294
5.8.1 Cooling system: Checking the coolant level 294
5.8.2 Checking concentration of anti-freeze and corrosion protection agent or
corrosion inhibitor in coolant 295
5.8.3 Cleaning the cooling system 302
5.9 Hydraulic components 304
5.9.1 Hydraulic tank: Checking the oil level 304
5.10 Steering system 307
5.10.1 Steering: Checking the function 307
5.10.2 Steering cylinders: Lubricating the bearings 307
5.11 Brake system 309
5.11.1 Service brake: Checking the function and effectiveness 309
5.11.2 Emergency actuation of parking brake: checking the seal 309
5.12 Electrical system 31
5.12.1 Checking function of the lighting and horn 311
5.13 Gearbox 313
5.13.1 Transmission: checking the oil level 313
5.14 Axles and drive shafts 317
5.14.1 Checking the tyre pressure 317
5.14.2 Checking the wheel tightness 317
5.16 Steel parts of the basic machine 319
5.15.1 Lubricating the articulation bearing and the rear axle oscillating bearing 319
5.15.2 Cooler hood: Lubricating moving parts with penetrating oil 319
5.15.3 Engine hood: Lubricating moving parts with penetrating oil 320
5.15.4 Right cab access: Lubricating moving parts with penetrating oil 321
5.15.5 Service hatches: Cleaning and maintaining the seals 321
5.16 Working attachment 323
5.16.1 Lubricating the lift arms and working attachment 323
5.16.2 Lift arms: Checking the bucket bearing seals 324
5.16.3 Bucket: Check the teeth or undercut blade for wear and replace if
necessary 325
5.16.4 Lubricate and test the bearings on the quick coupler. 328
5.16.5 High dump bucket: Lubricating the bearing 329
5.17 Operator’s cab, heating and air conditioning 330
5.17.1 Operator’s cab: cleaning the fresh and recirculated air filters 330
5.17.2 Safety belt: Checking the condition and function 331
5.17.3 Windscreen washer system: Checking the function 332
5.17.4 Windscreen washer system: Topping up windscreen washer fluid 332
5.17.5 Cab: Lubricating the lock and cylinder with penetrating oil 333
5.17.6 Cab: Cleaning and maintaining the seals 334
5.17.7 Heating and air conditioning unit: Testing the function 334
5.18 Lubrication system 335
5.18.1 Central lubrication system: Checking the grease level in the reservoir 335
5.18.2 Central lubrication system: Checking the pipes, hoses and lubrication
5.18.2 Central lubrication system: Checking the pipes, hoses and lubrication
points for leaks and damage 336
5.18.3 Central lubrication system: Checking the lubrication of the bearings 336
Index 337
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