Liebherr L 576 1169 Wheel Loader Operating Manual SN 23813 – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 576 1169 Wheel Loader Operating Manual SN 23813 – PDF DOWNLOAD
Language : English
Pages : 328
Downloadable : Yes
File Type : PDF
Size: 69.5 MB
DESCRIPTION:
Liebherr L 576 1169 Wheel Loader Operating Manual SN 23813 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Werk Bischofshofen GmbH
Type: L 576
Type no.: 1169
From Serial no.: 23813
Preface:
This operating manual has been written for the driver and for the maintenance personnel of the machine.
It contains the following descriptions:
- Chapter 1: Product description
- Chapter 2: Safety regulations
- Chapter 3: Handling and operation
- Chapter 4: Malfunctions
- Chapter 5: Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading the machine.
This manual helps the driver to become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
- Increases reliability during operation.
- Extends the service life of your machine.
- Reduces repair costs and downtime.
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations.
In addition to the operating manual and applicable national and local legal accident prevention rules, observe the recognized technical regulations for safe and correct operation.
This operating manual contains all the information you need to operate and service your machine.
- Some illustrations in this manual may show details and equipment that are different from those on your machine.
- On some pictures, protective devices and covers have been removed for a better view.
- We constantly make improvements to our machines, which means there may have been modifications to your machine which are not mentioned in this manual.
However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
Liability and warranty:
Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments, and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.
- The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
- In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance, or failure to observe safety instructions.
Modifications, conditions, copyright
- We reserve the right to make changes without notice as a result of technological development.
- The information and illustrations in this manual may not be reproduced, distributed, or used for commercial purposes. All rights under copyright law are expressly reserved.
- The warranty and liability terms contained in Liebherr’s general conditions of trade are not affected by the information in the manual.
TABLE OF CONTENTS:
Liebherr L 576 1169 Wheel Loader Operating Manual SN 23813 – PDF DOWNLOAD
1 Product description 17
1.1 Technical description 17
1.1.1 Overview of the entire machine 17
1.2 Technical data 18
1.2.1 Information on vibrations 18
1.2.2 Sound emission 19
1.2.3 Engine 19
1.2.4 Electrical system 19
1.2.5 Travel drive 20
1.2.6 Axles 20
1.2.7 Braking 20
1.2.8 Steering 21
1.2.9 Working hydraulics 21
1.2.10 Working attachment 21
1.2.11 Driver’s cab 22
1.2.12 Heating, air conditioning 22
1.2.13 Air conditioning 23
1.2.14 Refuelling pump 23
1.2.15 Towing device 23
1.2.16 Ballast 23
1.2.17 Tyres 24
1.2.18 Snow chains or guard chains 27
1.2.19 Tyres with foam 27
1.2.20 Complete machine with bucket (Z kinematics) 27
1.2.21 High lift attachment (Z kinematics) 29
1.2.22 Industrial lift arm attachment 30
1.2.23 Light material bucket attachment 32
1.2.24 High dump bucket attachment 33
1.2.25 Forklift attachment 35
1.1 Technical description 17
1.1.1 Overview of the entire machine 17
1.2 Technical data 18
1.2.1 Information on vibrations 18
1.2.2 Sound emission 19
1.2.3 Engine 19
1.2.4 Electrical system 19
1.2.5 Travel drive 20
1.2.6 Axles 20
1.2.7 Braking 20
1.2.8 Steering 21
1.2.9 Working hydraulics 21
1.2.10 Working attachment 21
1.2.11 Driver’s cab 22
1.2.12 Heating, air conditioning 22
1.2.13 Air conditioning 23
1.2.14 Refuelling pump 23
1.2.15 Towing device 23
1.2.16 Ballast 23
1.2.17 Tyres 24
1.2.18 Snow chains or guard chains 27
1.2.19 Tyres with foam 27
1.2.20 Complete machine with bucket (Z kinematics) 27
1.2.21 High lift attachment (Z kinematics) 29
1.2.22 Industrial lift arm attachment 30
1.2.23 Light material bucket attachment 32
1.2.24 High dump bucket attachment 33
1.2.25 Forklift attachment 35
1.2.26 Attachment – timber grabber 36
2 Safety warnings, sighs 39
2.1 How the warnings are marked 39
2.1.1 Further markings 39
2.1.2 Additional rules and guidelines 40
2.2 Proper use 40
2.3 Signs on the machine 40
2.3.1 Safety signs 40
2.3.2 Information signs 44
2.3.3 Type plates 51
2.4 Safety instructions 52
2.41 General safety instructions 52
2.4.2 Instructions on preventing crushing injuries and burns 53
2.4.3 Instructions on preventing fires and explosions 53
2.44 Safety instructions for start-up 54
2.45 Safety precautions during start-up 54
2.46 Instructions for safe working 55
2.47 Safety instructions for driving on slopes 56
2.4.8 Parking safely 56
2.49 Transporting the machine safely 56
2.410 Towing the machine safely 57
2.411 Measures for ensuring safe maintenance 57
2.412 Safety instructions for maintenance work on machines with hydro
2.412 Safety instructions for maintenance work on machines with hydro
accumulators 60
2.413 Safety instructions for welding work on the machine 60
2.414 Instructions for working safely on the working attachment 60
2.4.15 Safety instructions for transporting the machine by crane 61
2.4.16 Safe maintenance of hydraulic hoses and hose lines 61
2.417 Roll-over protection structure (ROPS) and falling object protection
2.417 Roll-over protection structure (ROPS) and falling object protection
structure (FOPS) 62
2.4.18 Attachments and accessories 63
2.4.19 Protection against vibrations 63
2.420 See and be seen 64
3 Handling and operation 65
3.1 Control elements 85
3.1.1 Driver’s cab 65
3.2 Handling 67
3.2.1 Battery main switch 67
3.2.2 Articulation lock 67
3.2.3 Cab access 68
3.2.4 Right hinged window 70
3.2.5 Emergency exit 71
3.2.6 Fire extinguisher 72
3.2.7 Driver’s seat 73
3.2.8 Safety belt 82
3.2.9 Steering column and steering wheel 83
3.2.10 Control panel 84
3.2.11 Start switch 85
3.2.12 Electronic drive interlock 85
3.2.13 Driver identification 89
3.2.14 Steering column switch 92
3.2.15 Lighting 92
3.2.16 Interior lighting of the driver’s cab 96
3.2.17 Display 97
3.2.18 Control units 117
3.2.19 Switches for optional equipment 125
3.2.20 Control lever 128
3.2.21 Control lever with mini-joystick 132
3.2.22 Additional control lever 140
3.2.23 Controlling the optional attachment 142
3.2.24 Heating and air conditioning system 145
3.2.25 Rear window heater and mirror heater (optional) 148
3.2.26 Interior and exterior mirrors 149
3.2.27 Sun visor 150
3.2.28 Radio 150
3.2.29 Windscreen wiper and washer system 150
3.2.30 Liebherr automatic central lubrication system 152
3.2.31 Back-up alarm 1553.2.32 LIDAT 159
3 Handling and operation 65
3.1 Control elements 85
3.1.1 Driver’s cab 65
3.2 Handling 67
3.2.1 Battery main switch 67
3.2.2 Articulation lock 67
3.2.3 Cab access 68
3.2.4 Right hinged window 70
3.2.5 Emergency exit 71
3.2.6 Fire extinguisher 72
3.2.7 Driver’s seat 73
3.2.8 Safety belt 82
3.2.9 Steering column and steering wheel 83
3.2.10 Control panel 84
3.2.11 Start switch 85
3.2.12 Electronic drive interlock 85
3.2.13 Driver identification 89
3.2.14 Steering column switch 92
3.2.15 Lighting 92
3.2.16 Interior lighting of the driver’s cab 96
3.2.17 Display 97
3.2.18 Control units 117
3.2.19 Switches for optional equipment 125
3.2.20 Control lever 128
3.2.21 Control lever with mini-joystick 132
3.2.22 Additional control lever 140
3.2.23 Controlling the optional attachment 142
3.2.24 Heating and air conditioning system 145
3.2.25 Rear window heater and mirror heater (optional) 148
3.2.26 Interior and exterior mirrors 149
3.2.27 Sun visor 150
3.2.28 Radio 150
3.2.29 Windscreen wiper and washer system 150
3.2.30 Liebherr automatic central lubrication system 152
3.2.31 Back-up alarm 1553.2.32 LIDAT 159
3.3 Operation 160
3.3.1 Daily start-up 160
3.3.1 Daily start-up 160
3.3.2 Starting the engine 161
3.3.3 Driving 163
3.3.4 Driving on public roads 171
3.3.5 Shutting down the machine 172
3.3.6 Automatic engine shutdown 175
3.3.7 Moving working attachments 175
3.3.8 Regenerating the diesel particulate filter 182
3.3.9 Refuelling pump 187
3.3.10 High dump bucket 189
3.3.11 Forklift 191
3.3.12 Timber grabber 193
3.3.13 2-in-1 steering 195
3.3.10 High dump bucket 189
3.3.11 Forklift 191
3.3.12 Timber grabber 193
3.3.13 2-in-1 steering 195
3.4 Working methods 197
3.4.1 Picking up material 197
3.4.1 Picking up material 197
3.4.2 Transporting and moving material 197
3.4.3 Grading work 200
3.44 Removing material from a slope or wall 200
3.4.5 Loading a transport vehicle 202
3.4.6 Excavation 204
3.5 Fitting and removing the attachment 206
3.5.1 Removing the working attachment from the quick-change device 206
3.5.1 Removing the working attachment from the quick-change device 206
3.5.2 Attaching working attachments to the quick-change device 209
3.6 Transport 213
3.6.1 Transporting the machine 213
3.6.1 Transporting the machine 213
3.6.2 Transport safety retainer 215
3.7 Emergency operation 217
3.7.1 Lowering the lift arms if the engine fails 217
3.7.1 Lowering the lift arms if the engine fails 217
3.7.2 Towing the machine 219
3.7.3 Emergency steering 222
3.7.4 Jump starting 223
Malfunctions 225
4.1 Servicecodes 225
Malfunctions 225
4.1 Servicecodes 225
41.1 Service code indicator in the display 225
4.2 Problems – Cause – Remedy 234
4.21 Warning symbols 234
42.2 Troubleshooting the Liebherr automatic central lubrication system 235
4.3 Problem remedy 236
4.3.1 Replacing fuses 236
Maintenance 243
5.1 Maintenance and inspection schedule 243
5.2 Filling quantities and lubrication chart 247
52.1 Recommended lubricants 247
5.2.2 Recommended operating fluids 247
5.2.3 Lubrication chart 248
5.3 Lubricants and fuels 252
5.3.1 General information on changing lubricants and fuels 252
4.2 Problems – Cause – Remedy 234
4.21 Warning symbols 234
42.2 Troubleshooting the Liebherr automatic central lubrication system 235
4.3 Problem remedy 236
4.3.1 Replacing fuses 236
Maintenance 243
5.1 Maintenance and inspection schedule 243
5.2 Filling quantities and lubrication chart 247
52.1 Recommended lubricants 247
5.2.2 Recommended operating fluids 247
5.2.3 Lubrication chart 248
5.3 Lubricants and fuels 252
5.3.1 General information on changing lubricants and fuels 252
5.3.2 Converting the hydraulic system from mineral oils to environmentally
harmless hydraulic fluids 252
5.3.3 Diesel fuels 253
5.3.4 Lubricating oils for diesel engines 254
5.3.5 Coolants for diesel engines 256
5.3.6 Hydraulic oil 258
5.3.7 Lubricating oils for splitter boxes 262
5.3.8 Lubricating oils for transmissions 262
5.3.9 Lubricating oils for axles 263
5.3.10 Lubrication grease and other lubricants 264
5.4 Safety precautions 266
5.5 Preparatory tasks for maintenance 267
5.5.1 Maintenance positions 267
5.5.2 Opening service hatches 268
5.5.3 Turning off the battery main switch 270
5.6 Overall machine 272
5.6.1 Checking the machine for external damage 272
5.6.2 Removing loose parts, dirt, ice and show from the machine 272
harmless hydraulic fluids 252
5.3.3 Diesel fuels 253
5.3.4 Lubricating oils for diesel engines 254
5.3.5 Coolants for diesel engines 256
5.3.6 Hydraulic oil 258
5.3.7 Lubricating oils for splitter boxes 262
5.3.8 Lubricating oils for transmissions 262
5.3.9 Lubricating oils for axles 263
5.3.10 Lubrication grease and other lubricants 264
5.4 Safety precautions 266
5.5 Preparatory tasks for maintenance 267
5.5.1 Maintenance positions 267
5.5.2 Opening service hatches 268
5.5.3 Turning off the battery main switch 270
5.6 Overall machine 272
5.6.1 Checking the machine for external damage 272
5.6.2 Removing loose parts, dirt, ice and show from the machine 272
5.6.3 Cleaning the machine 272
5.6.4 Shutting down the machine for a lengthy period 274
5.6.5 Deactivating the machine 274
5.6.6 Checking the machine for leaks 274
5.6.7 Making sure the bolted connections are tight 275
5.6.8 Corrosion protection on machines that work with salt and artificial
5.6.4 Shutting down the machine for a lengthy period 274
5.6.5 Deactivating the machine 274
5.6.6 Checking the machine for leaks 274
5.6.7 Making sure the bolted connections are tight 275
5.6.8 Corrosion protection on machines that work with salt and artificial
fertilisers and exchanging VCI capsules 275
5.6.9 Oil analyses 275
Drive group 283
5.7.1 Checking the engine oil level 283
5.7.2 Draining off condensate and sediment from the fuel tank 283
5.7.3 Draining off condensate from the Separ fuel pre-filter 284
5.7.4 Changing the Separ fuel pre-filter insert 285
5.7.5 Changing the fuel fine filter 287
5.7.6 Bleeding the fuel system 288
6.7.7 Cleaning the air filter service cover and dust discharge valve 289
5.7.8 Changing the air filter main element 290
5.7.9 Changing the air filter safety element 291
5.7.10 Checking the oil level in the splitter box 292
Cooling system 293
5.8.1 Checking the coolant antifreeze and corrosion inhibitor concentration 293
5.8.2 Cleaning the cooling system 297
Working hydraulics 299
5.9.1 Checking the oil level in the hydraulic tank 299
5.9.2 Checking and cleaning the magnetic rod on the hydraulic tank 300
Steering system 302
5.10.1 Testing the steering 302
5.10.2 Lubricating the bearing points on the steering cylinders 302
Brake system 303
5.11.1 Testing the service brake and parking brake 303
Electrical system 305
5.12.1 Checking the lights 305
Transmission 306
5.13.1 Checking the transmission oil level 306
Axles and cardan shafts 307
5.6.9 Oil analyses 275
Drive group 283
5.7.1 Checking the engine oil level 283
5.7.2 Draining off condensate and sediment from the fuel tank 283
5.7.3 Draining off condensate from the Separ fuel pre-filter 284
5.7.4 Changing the Separ fuel pre-filter insert 285
5.7.5 Changing the fuel fine filter 287
5.7.6 Bleeding the fuel system 288
6.7.7 Cleaning the air filter service cover and dust discharge valve 289
5.7.8 Changing the air filter main element 290
5.7.9 Changing the air filter safety element 291
5.7.10 Checking the oil level in the splitter box 292
Cooling system 293
5.8.1 Checking the coolant antifreeze and corrosion inhibitor concentration 293
5.8.2 Cleaning the cooling system 297
Working hydraulics 299
5.9.1 Checking the oil level in the hydraulic tank 299
5.9.2 Checking and cleaning the magnetic rod on the hydraulic tank 300
Steering system 302
5.10.1 Testing the steering 302
5.10.2 Lubricating the bearing points on the steering cylinders 302
Brake system 303
5.11.1 Testing the service brake and parking brake 303
Electrical system 305
5.12.1 Checking the lights 305
Transmission 306
5.13.1 Checking the transmission oil level 306
Axles and cardan shafts 307
5.14.1 Checking the tyre pressure 307
5.14.2 Checking the wheel tightness 307
5.16 Steel components of the basic machine 309
5.15.1 Lubricating the articulated bearing and the rear oscillating bedding 309
5.15.2 Covering – lubricating locks and hinges 309
5.15.3 Greasing the rear section cover lower hinges 310
5.16 Working attachment 311
5.16.1 Lubricating the lift arms and attachment 311
5.16.2 Checking the bucket bearing seals and the bearing bushings on the lift
arms 312
5.16.3 Lubricating and testing the quick-change device 314
5.17 Cab, heating and air conditioning 316
5.17.1 Cleaning the fresh and recirculated air filters 316
5.17.2 Changing the fresh and recirculated air filters 317
5.17.3 Checking the condition and function of the safety belt 318
5.17.4 Checking and topping up the windscreen washer reservoir 318
5.17.5 Lubricating the cab door hinges 319
5.17.6 Checking the rubber seals on the driver’s cab 319
5.18 Lubrication system 321
5.18.1 Checking the lubrication system grease reservoir level 321
5.18.2 Checking the pipes, hoses and lubrication points of the lubrication
system 321
5.18.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the lubrication system 322
Index 323
5.14.2 Checking the wheel tightness 307
5.16 Steel components of the basic machine 309
5.15.1 Lubricating the articulated bearing and the rear oscillating bedding 309
5.15.2 Covering – lubricating locks and hinges 309
5.15.3 Greasing the rear section cover lower hinges 310
5.16 Working attachment 311
5.16.1 Lubricating the lift arms and attachment 311
5.16.2 Checking the bucket bearing seals and the bearing bushings on the lift
arms 312
5.16.3 Lubricating and testing the quick-change device 314
5.17 Cab, heating and air conditioning 316
5.17.1 Cleaning the fresh and recirculated air filters 316
5.17.2 Changing the fresh and recirculated air filters 317
5.17.3 Checking the condition and function of the safety belt 318
5.17.4 Checking and topping up the windscreen washer reservoir 318
5.17.5 Lubricating the cab door hinges 319
5.17.6 Checking the rubber seals on the driver’s cab 319
5.18 Lubrication system 321
5.18.1 Checking the lubrication system grease reservoir level 321
5.18.2 Checking the pipes, hoses and lubrication points of the lubrication
system 321
5.18.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the lubrication system 322
Index 323
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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