Liebherr L 576 1169 (USA / CAN) Wheel Loader Operator’s Manual SN 40349 – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 576 1169 (USA / CAN) Wheel Loader Operator’s Manual SN 40349 – PDF DOWNLOAD
Language : English
Pages : 322
Downloadable : Yes
File Type : PDF
Size: 72.7 MB
DESCRIPTION:
Liebherr L 576 1169 (USA / CAN) Wheel Loader Operator’s Manual SN 40349 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Werk Bischofshofen GmbH
Type: L 576 (USA / CAN)
Type no.: 1169
From Serial no.: 40349
Preface:
This operating manual has been written for the driver and for the maintenance personnel of the machine.
It contains the following descriptions:
- Chapter 1: Product description
- Chapter 2: Safety regulations
- Chapter 3: Handling and operation
- Chapter 4: Malfunctions
- Chapter 5: Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading the machine.
This manual helps the driver to become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
- Increases reliability during operation.
- Extends the service life of your machine.
- Reduces repair costs and downtime.
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations.
In addition to the operating manual and applicable national and local legal accident prevention rules, observe the recognized technical regulations for safe and correct operation.
This operating manual contains all the information you need to operate and service your machine.
- Some illustrations in this manual may show details and equipment that are different from those on your machine.
- On some pictures, protective devices and covers have been removed for a better view.
- We constantly make improvements to our machines, which means there may have been modifications to your machine which are not mentioned in this manual.
However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
Liability and warranty:
Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments, and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.
- The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
- In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance, or failure to observe safety instructions.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr L 576 1169 (USA / CAN) Wheel Loader Operator’s Manual SN 40349 – PDF DOWNLOAD
1 Product description 15
1.1 Technical description 16
1.1.1 Overview of the entire machine 15
1.2 Technical data 16
1.2.1 Information on vibrations 16
1.2.2 Sound level 17
1.2.3 Engine 17
1.2.4 Electrical system 17
1.2.5 Travel drive 18
1.2.6 Axles 18
1.2.7 Brakes 19
1.2.8 Steering 19
1.2.9 Working hydraulics 19
1.2.10 Liftarms 20
1.2.11 Cab 20
1.2.12 Heating, air conditioning 21
1.2.13 Air conditioning 21
1.2.14 Refuelling pump 21
1.2.15 Towing device 21
1.2.16 Ballast 22
1.2.17 Tyres 23
1.2.18 Snow chains or guard chains 26
1.2.19 Foam-filled tyres 27
1.2.20 Complete machine with bucket (Z lift arms) 27
1.2.21 Complete machine with bucket (industrial lift arms) 29
1.2.22 Attachment: Light material bucket 31
1.2.23 Attachment: High dump bucket 32
1.2.24 Attachment: Forklift 34
1.2.25 Attachment: Timber grabber 35
1.1 Technical description 16
1.1.1 Overview of the entire machine 15
1.2 Technical data 16
1.2.1 Information on vibrations 16
1.2.2 Sound level 17
1.2.3 Engine 17
1.2.4 Electrical system 17
1.2.5 Travel drive 18
1.2.6 Axles 18
1.2.7 Brakes 19
1.2.8 Steering 19
1.2.9 Working hydraulics 19
1.2.10 Liftarms 20
1.2.11 Cab 20
1.2.12 Heating, air conditioning 21
1.2.13 Air conditioning 21
1.2.14 Refuelling pump 21
1.2.15 Towing device 21
1.2.16 Ballast 22
1.2.17 Tyres 23
1.2.18 Snow chains or guard chains 26
1.2.19 Foam-filled tyres 27
1.2.20 Complete machine with bucket (Z lift arms) 27
1.2.21 Complete machine with bucket (industrial lift arms) 29
1.2.22 Attachment: Light material bucket 31
1.2.23 Attachment: High dump bucket 32
1.2.24 Attachment: Forklift 34
1.2.25 Attachment: Timber grabber 35
1.3 Warranty conditions 38
1.3.1 Supplemental Information 38
1.3.2 Emission control warranty statement warranty rights and obligations 38
1.3.3 Manufacturer’s warranty coverage 39
1.3.4 Owner’s warranty responsibilities 39
1.3.56 Warranty coverage 39
1.3.6 Warranted parts 40
1.3.7 Exclusions 40
Safety warnings, signs 41
2.1 Warning symbols 41
2.1.1 Other designations 41
2.1.2 Additional rules and guidelines 42
2.2 Proper use 42
2.3 Signs on the machine 42
2.3.1 Safety decals 43
2.3.2 Information decals 46
2.3.3 Type plate 54
2.4 Safety instructions 54
2.41 General safety instructions 54
2.4.2 Instructions on preventing crushing injuries and burns 55
2.4.3 Instructions on preventing fires and explosions 56
2.4.4 Safety instructions for start-up 56
2.45 Safety precautions during start-up 57
2.46 Instructions for safe working 57
2.4.7 Safety instructions for driving on slopes 58
2.48 Parking safely 59
2.49 Transporting the machine safely 59
2.4.10 Towing the machine safely 60
2.4.11 Measures for ensuring safe maintenance 60
2.412 Safety instructions for maintenance work on machines with hydro
2.412 Safety instructions for maintenance work on machines with hydro
accumulators 62
2.4.13 Safety instructions for welding work on the machine 63
2.4.14 Instructions for working safely on the attachment 63
2.4.15 Safety instructions for transporting the machine by crane 63
2.4.16 Safe maintenance of hydraulic hoses and hose lines 64
2.4.17 Roll-over protection structure (ROPS) and falling object protection
2.4.17 Roll-over protection structure (ROPS) and falling object protection
structure (FOPS) 64
2.4.18 Attachments and accessories 65
2.4.19 Protection against vibrations 65
2.4.20 See and be seen 66
3 Handling and operation 69
3.1 Control elements 69
3.1.1 Operator’s cab 69
3.1.2 Display 70
3.1.3 Control unit 70
3.1.4 Switches and buttons for optional equipment 72
3.1.5 Control lever 73
3.2 Handling 74
3.2.1 Battery main switch 74
3.2.2 Articulation lock 74
3.23 Cab access 75
3.24 Cab windows 77
3.2.5 Emergency exit 79
3.2.6 Fire extinguisher 80
3.2.7 Driver’s seat 80
3.2.8 Safety belt 90
3.29 Steering wheel 91
3.2.10 Control panel 92
3.2.11 Starter switch 93
3.2.12 Electronic immobiliser 93
3.2.13 Driver identification 97
3.2.14 Steering column switch 99
3.2.15 Lighting 100
3.2.16 Interior lighting of the driver’s cab 103
3.2.17 Display 104
3.2.18 Control lever 125
3.2.19 Controlling a working attachment with an independent hydraulic circuit 128
3.2.20 Heater, air conditioning 140
LIEBHERR 9
Operator’s manual
3.2.21 Rear window heater, heated mirrors 143
3.2.22 Interior and exterior mirrors 144
3.2.23 Sun visor 144
3.2.24 Radio 145
3.2.25 Windscreen wiper and washer system 145
3.2.26 Liebherr automatic central lubrication system 147
3.2.27 Back-up alarm 150
3.2.28 Working basket 153
3.2.29 LIDAT 154
Operator’s manual
3.2.21 Rear window heater, heated mirrors 143
3.2.22 Interior and exterior mirrors 144
3.2.23 Sun visor 144
3.2.24 Radio 145
3.2.25 Windscreen wiper and washer system 145
3.2.26 Liebherr automatic central lubrication system 147
3.2.27 Back-up alarm 150
3.2.28 Working basket 153
3.2.29 LIDAT 154
3.3 Operation 155
3.3.1 Daily start-up 155
3.3.1 Daily start-up 155
3.3.2 Starting the engine 157
3.3.3 Driving 158
3.3.4 Driving on public roads 167
3.3.5 Shutting down the machine 168
3.3.6 Moving working attachments 171
3.3.7 Regenerate the diesel particulate filter 178
3.3.8 Filling the tank using the filling pump 182
3.3.9 Forklift 184
3.3.10 2-in-1 steering 186
3.3.10 2-in-1 steering 186
3.4 Working methods 188
3.4.1 Picking up material 188
3.4.1 Picking up material 188
3.4.2 Transporting and moving material 189
3.4.3 Emptying the working attachment 190
3.44 Grading work 190
3.4.5 Removing material from a slope or wall 191
3.4.6 Loading a transport vehicle 192
3.4.7 Excavation 194
3.5 Fitting and removing the attachment 196
3.56.1 Removing the working attachment from the quick-change device 196
3.56.1 Removing the working attachment from the quick-change device 196
3.5.2 Attaching working attachments to the quick-change device 199
3.6 Transport 203
3.6.1 Transporting the machine 203
3.6.1 Transporting the machine 203
3.6.2 Transport safety retainer 207
3.7 Emergency operation 209
3.7.1 Lowering the lift arms if the engine fails 209
3.7.2 Towing the machine 211
3.7.3 Emergency steering 214
3.7.4 Jump starting 215
4 Malfunctions 217
4.1 Servicecodes 217
41.1 Service code indicator in the display 217
4.2 Problems – Cause – Remedy 224
421 Warning symbols 224
4.2.2 Troubleshooting the Liebherr central lubrication system 225
4.3 Problem remedy 226
4.3.1 Replacing fuses 226
5 Maintenance 231
5.1 Maintenance and inspection schedule 231
5.2 Filling quantities and lubrication chart 236
5.2.1 Recommended lubricants 236
5.2.2 Recommended operating fluids 237
52.3 Lubrication chart 237
5.3 Lubricants and fuels 241
5.3.1 General information on changing lubricants and fuels 241
3.7.2 Towing the machine 211
3.7.3 Emergency steering 214
3.7.4 Jump starting 215
4 Malfunctions 217
4.1 Servicecodes 217
41.1 Service code indicator in the display 217
4.2 Problems – Cause – Remedy 224
421 Warning symbols 224
4.2.2 Troubleshooting the Liebherr central lubrication system 225
4.3 Problem remedy 226
4.3.1 Replacing fuses 226
5 Maintenance 231
5.1 Maintenance and inspection schedule 231
5.2 Filling quantities and lubrication chart 236
5.2.1 Recommended lubricants 236
5.2.2 Recommended operating fluids 237
52.3 Lubrication chart 237
5.3 Lubricants and fuels 241
5.3.1 General information on changing lubricants and fuels 241
5.3.2 Converting the hydraulic system from mineral oils to environmentally
harmless hydraulic fluids 241
5.3.3 Diesel fuels 242
5.3.4 Lubricating oils for diesel engines 243
5.3.5 Coolants for diesel engines 245
5.3.6 Hydraulic oil 247
5.3.7 Lubricating oils for splitter boxes 251
5.3.8 Lubricating oils for transmissions 252
5.3.9 Lubricating oils for axles 252
5.3.10 Lubrication grease and other lubricants 253
5.4 Safety precautions 255
5.5 Preparatory tasks for maintenance 256
5.5.1 Maintenance positions 256
5.5.2 Mounting the lift arm lock 257
harmless hydraulic fluids 241
5.3.3 Diesel fuels 242
5.3.4 Lubricating oils for diesel engines 243
5.3.5 Coolants for diesel engines 245
5.3.6 Hydraulic oil 247
5.3.7 Lubricating oils for splitter boxes 251
5.3.8 Lubricating oils for transmissions 252
5.3.9 Lubricating oils for axles 252
5.3.10 Lubrication grease and other lubricants 253
5.4 Safety precautions 255
5.5 Preparatory tasks for maintenance 256
5.5.1 Maintenance positions 256
5.5.2 Mounting the lift arm lock 257
5.5.3 Opening the service accesses 257
5.5.4 Turning off the battery main switch 260
Overall machine 262
5.6.1 Checking the machine for external damage 262
5.6.2 Removing loose parts, dirt, ice and snow from the machine 262
5.6.3 Cleaning the machine 262
5.6.4 Shutting down the machine for a lengthy period 264
5.6.5 Deactivating the machine 264
5.6.6 Checking the machine for leaks 264
5.6.7 Making sure the bolted connections are tight 265
5.6.8 Corrosion protection system for use with salt and artificial fertilisers
(optional): Carrying out corrosion protection 265
5.6.9 OQil analyses 265
Drive group 273
5.7.1 Checking the engine oil level 273
5.7.2 Draining off condensate and sediment from the fuel tank 273
5.7.3 Draining off condensate from the Separ fuel pre-filter 274
5.7.4 Changing the Separ fuel pre-filter insert 275
5.7.5 Changing the fuel fine filter 277
5.7.6 Bleeding the fuel system 278
5.7.7 Cleaning the air filter service cover and dust discharge valve 279
5.7.8 Cleaning or changing the main filter element 280
5.7.9 Changing the air filter safety element 283
5.7.10 Checking the oil level in the splitter box 284
Cooling system 286
5.8.1 Checking the coolant antifreeze and corrosion inhibitor concentration 286
5.8.2 Cleaning the cooling system 290
Hydraulic components 292
5.9.1 Checking the oil level in the hydraulic tank 292
Steering system 294
5.10.1 Testing the steering 294
5.10.2 Lubricating the bearing points on the steering cylinders 294
Brake system 296
5.11.1 Testing the service brake and parking brake 296
5.12 Electrical system 298
5.5.4 Turning off the battery main switch 260
Overall machine 262
5.6.1 Checking the machine for external damage 262
5.6.2 Removing loose parts, dirt, ice and snow from the machine 262
5.6.3 Cleaning the machine 262
5.6.4 Shutting down the machine for a lengthy period 264
5.6.5 Deactivating the machine 264
5.6.6 Checking the machine for leaks 264
5.6.7 Making sure the bolted connections are tight 265
5.6.8 Corrosion protection system for use with salt and artificial fertilisers
(optional): Carrying out corrosion protection 265
5.6.9 OQil analyses 265
Drive group 273
5.7.1 Checking the engine oil level 273
5.7.2 Draining off condensate and sediment from the fuel tank 273
5.7.3 Draining off condensate from the Separ fuel pre-filter 274
5.7.4 Changing the Separ fuel pre-filter insert 275
5.7.5 Changing the fuel fine filter 277
5.7.6 Bleeding the fuel system 278
5.7.7 Cleaning the air filter service cover and dust discharge valve 279
5.7.8 Cleaning or changing the main filter element 280
5.7.9 Changing the air filter safety element 283
5.7.10 Checking the oil level in the splitter box 284
Cooling system 286
5.8.1 Checking the coolant antifreeze and corrosion inhibitor concentration 286
5.8.2 Cleaning the cooling system 290
Hydraulic components 292
5.9.1 Checking the oil level in the hydraulic tank 292
Steering system 294
5.10.1 Testing the steering 294
5.10.2 Lubricating the bearing points on the steering cylinders 294
Brake system 296
5.11.1 Testing the service brake and parking brake 296
5.12 Electrical system 298
5.12.1 Checking the lights 298
5.13 Transmission 299
5.13.1 Checking the transmission oil level 299
5.14 Axles and cardan shafts 300
5.14.1 Checking the tyre pressure 300
5.14.2 Checking the wheel tightness 300
5.16 Steel components of the basic machine 302
5.15.1 Lubricating the articulation bearing and the rear axle oscillating bearing 302
5.15.2 Covering – lubricating locks and hinges 303
5.15.3 Greasing the rear section cover lower hinges 303
5.16 Working attachment 304
5.16.1 Lubricating the lift arms and attachment 304
5.16.2 Checking the bucket bearing seals and the bearing bushings on the lift
arms 305
5.16.3 Lubricating and testing the quick-change device 307
5.17 Cab, heating and air conditioning 309
5.17.1 Cleaning the fresh and recirculated air filters 309
5.17.2 Changing the fresh and recirculated air filters 310
5.17.3 Checking the condition and function of the safety belt 311
5.17.4 Checking and topping up the windscreen washer reservoir 311
5.17.5 Lubricating the cab door hinges 312
5.17.6 Checking the seals on the driver’s cab 312
5.18 Lubrication system 314
5.18.1 Checking the lubrication system grease reservoir level 314
5.18.2 Checking the pipes, hoses and lubrication points of the lubrication
system 314
5.18.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the lubrication system 316
Index 317
5.13 Transmission 299
5.13.1 Checking the transmission oil level 299
5.14 Axles and cardan shafts 300
5.14.1 Checking the tyre pressure 300
5.14.2 Checking the wheel tightness 300
5.16 Steel components of the basic machine 302
5.15.1 Lubricating the articulation bearing and the rear axle oscillating bearing 302
5.15.2 Covering – lubricating locks and hinges 303
5.15.3 Greasing the rear section cover lower hinges 303
5.16 Working attachment 304
5.16.1 Lubricating the lift arms and attachment 304
5.16.2 Checking the bucket bearing seals and the bearing bushings on the lift
arms 305
5.16.3 Lubricating and testing the quick-change device 307
5.17 Cab, heating and air conditioning 309
5.17.1 Cleaning the fresh and recirculated air filters 309
5.17.2 Changing the fresh and recirculated air filters 310
5.17.3 Checking the condition and function of the safety belt 311
5.17.4 Checking and topping up the windscreen washer reservoir 311
5.17.5 Lubricating the cab door hinges 312
5.17.6 Checking the seals on the driver’s cab 312
5.18 Lubrication system 314
5.18.1 Checking the lubrication system grease reservoir level 314
5.18.2 Checking the pipes, hoses and lubrication points of the lubrication
system 314
5.18.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the lubrication system 316
Index 317
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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