Liebherr L 566 1484 Wheel Loader Service Manual – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 566 1484 Wheel Loader Service Manual – PDF DOWNLOAD
Language : English
Pages : 1058
Downloadable : Yes
File Type : PDF
Size: 238 MB
DESCRIPTION:
Liebherr L 566 1484 Wheel Loader Service Manual – PDF DOWNLOAD
Preface
Notes for users
- This service manual is designed for trained specialist staff of the Liebherr organisation and their dealers.
- This service manual contains specialist knowledge for repairing Liebherr construc- tion machines. Basic specialist knowledge on electronics, hydraulics, mechanics and engine technology is not contained in this service manual. Therefore special- ized training and qualifications are necessary. Liebherr recommends participating in the Liebherr training program for construction machines.
In this service manual you will find information on:
— Special tools
— Technical data
— Maintenance intervals and maintenance tasks
— Adjustment procedures
— Structure and function descriptions
— Removal and installation tasks
— Circuit diagrams, hydraulic plans and technical drawings
- You will find information on controls and operation in the operator’s manual. Information on spare parts are in the spare parts catalogue. Please observe the local accident prevention laws.
- You can find information on repairs of machine parts in the service documentation under “Wheel loader – repair instructions”.
Introduction:
Intended Use:
1.1. Laws, Rules, Guidelines and Safety Regulations
To ensure safe operation:
- Consult with the worksite manager about safety regulations at the place of use.
- Adhere to safety regulations at the place of use.
- Follow traffic regulations.
- Adhere to valid guidelines provided by insurers (for example, employers’ professional liability insurance companies, accident insurance, etc.).
- Avoid working methods that can endanger safety.
- Follow all intervals specified for recurrent checks and inspections as outlined in this operator’s manual.
1.2. Intended Use of Wheel Loader
The wheel loader is used to pick up, move, and dump the following materials:
- Soil
- Stones
- Broken rocks
- Bulk materials
This applies to a standard machine under normal operating conditions. Special applications are described in a separate options operator’s manual.
To ensure the intended use:
- Adhere to the operator’s manual.
- Follow maintenance intervals.
- Carry out inspection and maintenance tasks.
- Follow the specifications in the technical data.
- When using the machine on public roads, ensure it complies with applicable national regulations.
- Only lift loads with intended working attachments (fork prongs, crane boom), which must be properly fitted and functioning.
- Ensure that machines used underground (for mining and tunnel construction) are fitted with systems to reduce exhaust emissions (such as diesel particulate filters).
- Adhere to the requirements of each individual country for underground operation.
- For special uses, use special working attachments and, if necessary, special safety equipment.
- Exclusively mount and use special working attachments with approval and as per the stipulations of the manufacturer of the basic machine.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr L 566 1484 Wheel Loader Service Manual – PDF DOWNLOAD
010 Introduction 010-1
010.1 Safety instructions 010-4
010.1.1 Information on these instructions 010-4
010.1.1.1 Representation of warning messages 010-4
010.1.1.2 Graphic symbols in these instructions 010-4
010.1.2 Intended use 010-5
010.1.2.1 Laws, rules, guidelines and safety regulations 010-5
010.1.2.2 Intended use 010-5
010.1.2.3 Foreseeable misuse 010-6
010.1.2.4 Operating conditions 010-6
010.1.2.5 Disposal 010-7
010.1.3 Description of staff 010-7
010.1.3.1 Personal protective equipment 010-7
010.1.3.2 Requirements for staff 010-8
010.1.3.3 Operator 010-8
010.1.3.4 Operator 010-9
010.1.3.5 Maintenance staff 010-9
010.1.3.6 Refrigeration technician 010-10
010.1.3.7 Slinger 010-11
010.1.3.8 Spotter 010-12
0101.4 Protective devices on the machine 010-12
010.1.4.1 Operator’s cab 010-12
010.1.4.2 Roll over protective structure (ROPS) 010-13
010.1.4.3 Falling object protective structures (FOPS) 010-13
0101.5 Emergency equipment on the machine 010-13
010.1.5.1 Emergency exit (standard) 010-13
010.1.5.2 Fire extinguisher (option) 010-14
010.1.6 Safe operation 010-14
010.1.6.1 Intoxicants 010-14
010.1 Safety instructions 010-4
010.1.1 Information on these instructions 010-4
010.1.1.1 Representation of warning messages 010-4
010.1.1.2 Graphic symbols in these instructions 010-4
010.1.2 Intended use 010-5
010.1.2.1 Laws, rules, guidelines and safety regulations 010-5
010.1.2.2 Intended use 010-5
010.1.2.3 Foreseeable misuse 010-6
010.1.2.4 Operating conditions 010-6
010.1.2.5 Disposal 010-7
010.1.3 Description of staff 010-7
010.1.3.1 Personal protective equipment 010-7
010.1.3.2 Requirements for staff 010-8
010.1.3.3 Operator 010-8
010.1.3.4 Operator 010-9
010.1.3.5 Maintenance staff 010-9
010.1.3.6 Refrigeration technician 010-10
010.1.3.7 Slinger 010-11
010.1.3.8 Spotter 010-12
0101.4 Protective devices on the machine 010-12
010.1.4.1 Operator’s cab 010-12
010.1.4.2 Roll over protective structure (ROPS) 010-13
010.1.4.3 Falling object protective structures (FOPS) 010-13
0101.5 Emergency equipment on the machine 010-13
010.1.5.1 Emergency exit (standard) 010-13
010.1.5.2 Fire extinguisher (option) 010-14
010.1.6 Safe operation 010-14
010.1.6.1 Intoxicants 010-14
010.1.6.2 Dangerous fuels and operating fluids 010-14
010.1.6.3 Transporting machine 010-15
010.1.6.4 Access to machine 010-15
010.1.6.5 Machine danger zone 010-16
010.1.6.6 Visibility 010-16
010.1.6.7 Protection against vibration 010-17
010.1.6.8 Operation of machine 010-18
010.1.7 Safe maintenance 010-21
010.1.7.1 Spare parts 010-21
010.1.7.2 Heavy parts 010-21
010.1.7.3 Regular checks 010-22
010.1.8 Modifications to the machine 010-22
010.1.8.1 Modifications, add-ons and retrofittings 010-22
Special tools for maintenance and repair work 010-23
010.21 Special tools, general 010-23
010.2.2 Special tools for the diesel engine 010-25
010.2.3 Special tools for lift cylinders with Z kinematics 010-29
010.2.4 Special tools for tilt cylinders with Z kinematics 010-29
010.2.5 Special tools for lift cylinders with industrial lift arms 010-31
010.2.6 Special tools for tilt cylinders with industrial lift arms 010-31
010.2.7 Special tools for steering wheel 010-32
010.2.8 Special tools for steering cylinders 010-32
010.2.8 Special tools for the electrical system 010-33
010.2.10 Special tools for the transmission 010-34
010.2.11 Special tools for front axle 010-35
010.2.12 Special tools for rear axle 010-35
010.2.13 Special tools for the air conditioning system 010-35
010.2.14 Special tools for Grammer driver’s seat 010-37
010.2.15 Special tools for cab glazing 010-37
010.2.16 Special tools for the central lubrication system (Liebherr) 010-38
Standards and regulations 010-39
010.3.1 Prestressing forces and tightening torques for bolts with metric
standard and fine threads as per DIN ISO 261 010-39
010.3.1.1 Range of application and purpose 010-39
010.3.1.2 Other applicable documents 010-39
010.3.1.3 Modifications and descriptions 010-40
010.3.1.4 Tightening torques 010-40
010.3.2 Liebherr standards for assembly instructions and tightening torques010-46
010.4 Preservation guidelines 010-47
010.4.1 General information 010-47
010.4.2 Machine out of service for an unknown period of time 010-47
0104.3 Putting the machine out of service 010-48
010.4.3.1 Out of service for up to 2 months 010-48
010.4.3.2 Out of service for up to 12 months 010-49
010.4.3.3 Out of service for longer than 12 months 010-50
0104.4 Putting back into service 010-50
010.4.4.1 After being out of service for 2 months 010-50
010.4.4.2 After being out of service for 12 months 010-51
010.44.3 After being out of service for longer than 12 months 010-51
010.5 Preservation guidelines for the SCR system 010-52
010.5.1 Putting out of service for longer than 2 months 010-52
010.5.2 Starting up after being out of service for longer than 2 months 010-52
020 Technical data 020-1
020.1 Overall machine 020-5
020.1.1 Complete machine with bucket (Z lift arms)
L566-1484; 020-5
020.1.2 Complete machine with loading bucket (industrial lift arms)
1566-1484; 020-6
0201.3 Working attachment: light material bucket
L566-1484; 020-8
020.14 Working attachment: high dump bucket
L566-1484; 020-9
0201.5 Working attachment: forklift
L 566-1484; 020-10
020.1.6 Working attachment: log grappler
1566-1484; 020-12
020.2 Drive group 020-14
020.2.1 Diesel engine
L566-1484; 020-14
0202.2 Fuel tank
1566-1484; 020-15
020.2.3 Fuel level sensor
L566-1484; 020-15
020.2.4 Fuel pre-filter (separator filter)
L566-1484; 020-15
020.2.5 Compressed air system
1566-1484; 020-16
020.3 Cooling system 020-17
020.3.1 Fan pump
L 566-1484; 020-17
020.3.2 Fan motor
1566-1484; 020-17
020.3.3 Hydraulic oil temperature sensor B8
1566-1484; 020-17
020.4 Working hydraulics 020-18
020.4.1 Working pump
L566-1484; 020-18
020.4.2 Control valve block for Z kinematics
1566-1484; 020-18
020.4.3 Control valve block for industrial lift arms
L566-1484; 020-19
020.4.4 Pilot control valve block
L 566-1484; 020-19
020.4.5 Pilot control hydro accumulator
1566-1484; 020-19
020.46 Stabilisation module
1566-1484; 020-20
020.4.7 Ride control hydro accumulator
L566-1484; 020-20
020.4.8 Z-bar kinematics lift cylinder
1566-1484; 020-20
020.4.9 Z kinematics tilt cylinder
1566-1484; 020-20
020.4.10 Lift cylinder for industrial lift arms
1566-1484; 020-21
020.4.11 Tilt cylinder for industrial lift arms
L566-1484; 020-21
020.5 Hydraulic components 020-22
020.5.1 Return filter
1566-1484; 020-22
020.5.2 Breather filter
L566-1484; 020-22
020.6 Steering system 020-23
020.6.1 Steering pump
1566-1484; 020-23
0206.2 Servostat
L566-1484; 020-23
010.1.6.3 Transporting machine 010-15
010.1.6.4 Access to machine 010-15
010.1.6.5 Machine danger zone 010-16
010.1.6.6 Visibility 010-16
010.1.6.7 Protection against vibration 010-17
010.1.6.8 Operation of machine 010-18
010.1.7 Safe maintenance 010-21
010.1.7.1 Spare parts 010-21
010.1.7.2 Heavy parts 010-21
010.1.7.3 Regular checks 010-22
010.1.8 Modifications to the machine 010-22
010.1.8.1 Modifications, add-ons and retrofittings 010-22
Special tools for maintenance and repair work 010-23
010.21 Special tools, general 010-23
010.2.2 Special tools for the diesel engine 010-25
010.2.3 Special tools for lift cylinders with Z kinematics 010-29
010.2.4 Special tools for tilt cylinders with Z kinematics 010-29
010.2.5 Special tools for lift cylinders with industrial lift arms 010-31
010.2.6 Special tools for tilt cylinders with industrial lift arms 010-31
010.2.7 Special tools for steering wheel 010-32
010.2.8 Special tools for steering cylinders 010-32
010.2.8 Special tools for the electrical system 010-33
010.2.10 Special tools for the transmission 010-34
010.2.11 Special tools for front axle 010-35
010.2.12 Special tools for rear axle 010-35
010.2.13 Special tools for the air conditioning system 010-35
010.2.14 Special tools for Grammer driver’s seat 010-37
010.2.15 Special tools for cab glazing 010-37
010.2.16 Special tools for the central lubrication system (Liebherr) 010-38
Standards and regulations 010-39
010.3.1 Prestressing forces and tightening torques for bolts with metric
standard and fine threads as per DIN ISO 261 010-39
010.3.1.1 Range of application and purpose 010-39
010.3.1.2 Other applicable documents 010-39
010.3.1.3 Modifications and descriptions 010-40
010.3.1.4 Tightening torques 010-40
010.3.2 Liebherr standards for assembly instructions and tightening torques010-46
010.4 Preservation guidelines 010-47
010.4.1 General information 010-47
010.4.2 Machine out of service for an unknown period of time 010-47
0104.3 Putting the machine out of service 010-48
010.4.3.1 Out of service for up to 2 months 010-48
010.4.3.2 Out of service for up to 12 months 010-49
010.4.3.3 Out of service for longer than 12 months 010-50
0104.4 Putting back into service 010-50
010.4.4.1 After being out of service for 2 months 010-50
010.4.4.2 After being out of service for 12 months 010-51
010.44.3 After being out of service for longer than 12 months 010-51
010.5 Preservation guidelines for the SCR system 010-52
010.5.1 Putting out of service for longer than 2 months 010-52
010.5.2 Starting up after being out of service for longer than 2 months 010-52
020 Technical data 020-1
020.1 Overall machine 020-5
020.1.1 Complete machine with bucket (Z lift arms)
L566-1484; 020-5
020.1.2 Complete machine with loading bucket (industrial lift arms)
1566-1484; 020-6
0201.3 Working attachment: light material bucket
L566-1484; 020-8
020.14 Working attachment: high dump bucket
L566-1484; 020-9
0201.5 Working attachment: forklift
L 566-1484; 020-10
020.1.6 Working attachment: log grappler
1566-1484; 020-12
020.2 Drive group 020-14
020.2.1 Diesel engine
L566-1484; 020-14
0202.2 Fuel tank
1566-1484; 020-15
020.2.3 Fuel level sensor
L566-1484; 020-15
020.2.4 Fuel pre-filter (separator filter)
L566-1484; 020-15
020.2.5 Compressed air system
1566-1484; 020-16
020.3 Cooling system 020-17
020.3.1 Fan pump
L 566-1484; 020-17
020.3.2 Fan motor
1566-1484; 020-17
020.3.3 Hydraulic oil temperature sensor B8
1566-1484; 020-17
020.4 Working hydraulics 020-18
020.4.1 Working pump
L566-1484; 020-18
020.4.2 Control valve block for Z kinematics
1566-1484; 020-18
020.4.3 Control valve block for industrial lift arms
L566-1484; 020-19
020.4.4 Pilot control valve block
L 566-1484; 020-19
020.4.5 Pilot control hydro accumulator
1566-1484; 020-19
020.46 Stabilisation module
1566-1484; 020-20
020.4.7 Ride control hydro accumulator
L566-1484; 020-20
020.4.8 Z-bar kinematics lift cylinder
1566-1484; 020-20
020.4.9 Z kinematics tilt cylinder
1566-1484; 020-20
020.4.10 Lift cylinder for industrial lift arms
1566-1484; 020-21
020.4.11 Tilt cylinder for industrial lift arms
L566-1484; 020-21
020.5 Hydraulic components 020-22
020.5.1 Return filter
1566-1484; 020-22
020.5.2 Breather filter
L566-1484; 020-22
020.6 Steering system 020-23
020.6.1 Steering pump
1566-1484; 020-23
0206.2 Servostat
L566-1484; 020-23
0206.3 Steering cylinder
L566-1484; 020-23
0206.4 Steering damper hydro accumulator
L 566-1484; 020-24
0206.5 Emergency steering pump
L566-1484; 020-24
020.6.6 Emergency steering pressure switch B3
L566-1484; 020-24
020.6.7 Emergency steering check pressure switch B3a
L566-1484; 020-24
0206.8 Joystick steering control valve block
L566-1484/0-54742; 020-25
0206.9 Joystick steering control valve block
L566-1484/54743-; 020-25
020.7 Brake system 020-27
020.7.1 Brake pump
L 566-1484; 020-27
020.7.2 Compact brake valve
L566-1484; 020-27
020.7.3 Service brake hydro accumulator
L566-1484; 020-27
020.7.4 Brake light pressure switch B12
L566-1484; 020-27
020.7.5 Brake accumulator pressure sensor B19
L 566-1484; 020-28
020.7.6 Parking brake hydro accumulator
L566-1484; 020-28
020.8 Electrical system 020-29
0208.1 Central control unit (Master 4)
1566-1484; 020-29
020.8.2 Input module
L566-1484; 020-29
020.8.3 Output module
L566-1484; 020-29
020.84 Battery
L 566-1484; 020-30
0208.5 Voltage transformer
L 566-1484; 020-30
020.8.6 Reversing camera
L566-1484; 020-30
020.9 Gearbox 020-32
020.9.1 Transmission
L566-1484; 020-32
020.10 Axles and drive shafts 020
L566-1484; 020-23
0206.4 Steering damper hydro accumulator
L 566-1484; 020-24
0206.5 Emergency steering pump
L566-1484; 020-24
020.6.6 Emergency steering pressure switch B3
L566-1484; 020-24
020.6.7 Emergency steering check pressure switch B3a
L566-1484; 020-24
0206.8 Joystick steering control valve block
L566-1484/0-54742; 020-25
0206.9 Joystick steering control valve block
L566-1484/54743-; 020-25
020.7 Brake system 020-27
020.7.1 Brake pump
L 566-1484; 020-27
020.7.2 Compact brake valve
L566-1484; 020-27
020.7.3 Service brake hydro accumulator
L566-1484; 020-27
020.7.4 Brake light pressure switch B12
L566-1484; 020-27
020.7.5 Brake accumulator pressure sensor B19
L 566-1484; 020-28
020.7.6 Parking brake hydro accumulator
L566-1484; 020-28
020.8 Electrical system 020-29
0208.1 Central control unit (Master 4)
1566-1484; 020-29
020.8.2 Input module
L566-1484; 020-29
020.8.3 Output module
L566-1484; 020-29
020.84 Battery
L 566-1484; 020-30
0208.5 Voltage transformer
L 566-1484; 020-30
020.8.6 Reversing camera
L566-1484; 020-30
020.9 Gearbox 020-32
020.9.1 Transmission
L566-1484; 020-32
020.10 Axles and drive shafts 020
020.10.1 Front axle
L566-1484; 020-33
020.10.2 Rear axle
1566-1484; 020-33
020.10.3 Drive shaft between diesel engine and transmission
L566-1484; 020-33
020.10.4 Drive shaft between transmission and front axle
1566-1484; 020-34
020.10.5 Drive shaft between transmission and rear axle
L566-1484; 020-34
020.10.6 Tyres
1566-1484; 020-34
020.10.6.2 Tyres for timber work 020-35
020.10.6.3 Special tyres 020-36
020.11 Steel parts of the basic machine 020-37
020.11.1 Ballast weights
1566-1484; 020-37
020.11.1.1 Standard (Z kinematics) 020-37
020.11.1.2 Foam-filled tyres or tracks 020-37
020.11.1.3 On-road travel ballast 020-37
020.11.1.4 Timber grabber 020-37
020.12 Working attachment 020-38
020.12.1 Quick coupler locking hydraulic cylinder
L566-1484; 020-38
020.13 Operator’s cab, heating and air conditioning 020-39
020.13.1.1 Air conditioning compressor 020-39
020.13.2 Air conditioning pressure switch
L566-1484; 020-39
020.14 Lubrication system 020-40
020.14.1 Central lubrication system (Liebherr)
1566-1484; 020-40
020.14.1.1 Central lubrication pump 020-40
020.14.1.2 Progressive distributor 020-40
020.14.2 Progressive distributor
1566-1484; 020-41
020.14.21 MX-F 020-41
020.14.2.2 MX-F 25 020-41
020.14.2.3 MX-F 45 020-42
020.1424 MX-F75 020-42
020.1425 MX-F105 020-42
020.10.2 Rear axle
1566-1484; 020-33
020.10.3 Drive shaft between diesel engine and transmission
L566-1484; 020-33
020.10.4 Drive shaft between transmission and front axle
1566-1484; 020-34
020.10.5 Drive shaft between transmission and rear axle
L566-1484; 020-34
020.10.6 Tyres
1566-1484; 020-34
020.10.6.2 Tyres for timber work 020-35
020.10.6.3 Special tyres 020-36
020.11 Steel parts of the basic machine 020-37
020.11.1 Ballast weights
1566-1484; 020-37
020.11.1.1 Standard (Z kinematics) 020-37
020.11.1.2 Foam-filled tyres or tracks 020-37
020.11.1.3 On-road travel ballast 020-37
020.11.1.4 Timber grabber 020-37
020.12 Working attachment 020-38
020.12.1 Quick coupler locking hydraulic cylinder
L566-1484; 020-38
020.13 Operator’s cab, heating and air conditioning 020-39
020.13.1.1 Air conditioning compressor 020-39
020.13.2 Air conditioning pressure switch
L566-1484; 020-39
020.14 Lubrication system 020-40
020.14.1 Central lubrication system (Liebherr)
1566-1484; 020-40
020.14.1.1 Central lubrication pump 020-40
020.14.1.2 Progressive distributor 020-40
020.14.2 Progressive distributor
1566-1484; 020-41
020.14.21 MX-F 020-41
020.14.2.2 MX-F 25 020-41
020.14.2.3 MX-F 45 020-42
020.1424 MX-F75 020-42
020.1425 MX-F105 020-42
020.14.3 Progressive distributor SXE-2
L566-1484; 020-42
020.14.3.1 SXE-2/MX-F 020-42
020.14.3.2 SXE-2 100 020-42
020.14.3.3 SXE-2 150 020-43
020.14.34 SXE-2 220 020-43
020.14.3.5 SXE-2400 020-43
020.14.36 SXE-2760 020-43
030 Maintenance 030-1
030.1 Maintenance and inspection schedule 030-11
030.2 Filling quantities and lubrication chart 030-16
030.2.1 Recommended lubricants
L 566-1484; 030-16
030.22 Recommended operating fluids
L566-1484; 030-17
030.3 Lubricants and fuels 030-18
030.3.1 General information on lubricants and fuels 030-18
030.3.1.1 General questions 030-18
030.3.1.2 Safety data sheets 030-18
030.3.1.3 Technical data sheets 030-18
030.3.1.4 Specific Liebherr standards 030-18
030.3.2 General information on changing lubricants and fuels 030-18
030.3.3 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 030-19
030.34 Diesel fuels
L 566-1484; 030-19
030.3.4.1 Minimum quality requirement 030-19
030.3.4.2 Operating temperatures of diesel fuels 030-19
030.3.4.3 Minimum quality requirement 030-20
030.3.5 Diesel fuels for diesel engines without emission-type approval
1566-1484; 030-20
030.3.5.1 Minimum quality requirement 030-20
030.3.5.2 Operating temperatures of diesel fuels 030-20
030.3.5.3 Minimum quality requirement 030-21
030.3.6 Diesel exhaust fluid
L 566-1484; 030-21
030.3.6.1 Liebherr recommendation 030-21
030.3.6.2 Minimum quality requirement 030-21
030.3.7 Engine oils
1566-1484; 030-21
030.3.7.1 Liebherr recommendation 030-21
030.3.7.2 Other approved engine oils 030-21
030.3.7.3 Minimum quality requirement 030-22
030.3.7.4 Changing intervals 030-22
030.3.7.5 Complicating factors 030-22
030.3.8 Engine oils for diesel engines without emission-type approval
1566-1484; 030-23
030.3.8.1 Liebherr recommendation 030-23
030.3.8.2 Other approved engine oils 030-23
030.3.8.3 Minimum quality requirement 030-23
030.3.8.4 Changing intervals 030-23
030.3.8.5 Complicating factors 030-24
030.3.9 Refrigerant
L566-1484; 030-24
030.3.10 Coolant
L 566-1484; 030-24
030.3.10.1 Requirements for the water used 030-24
030.3.10.2 Antifreeze and corrosion inhibitor 030-24
030.3.10.3 Minimum quality requirement 030-25
030.3.11 Hydraulic oil
1566-1484; 030-25
030.3.11.1 Liebherr recommendation 030-25
030.3.11.2 Minimum quality requirement 030-25
030.3.11.3 Oil analysis 030-25
030.3.11.4 Oil change 030-26
030.3.12 Splitter box oil
1566-1484; 030-26
030.3.12.1 Liebherr recommendation 030-26
030.3.12.2 Minimum quality requirements 030-26
030.3.13 Gear oil
1566-1484; 030-26
030.3.13.1 Liebherr recommendation 030-26
030.3.13.2 Minimum quality requirement 030-27
030.3.14 Axle oil
020.14.3.1 SXE-2/MX-F 020-42
020.14.3.2 SXE-2 100 020-42
020.14.3.3 SXE-2 150 020-43
020.14.34 SXE-2 220 020-43
020.14.3.5 SXE-2400 020-43
020.14.36 SXE-2760 020-43
030 Maintenance 030-1
030.1 Maintenance and inspection schedule 030-11
030.2 Filling quantities and lubrication chart 030-16
030.2.1 Recommended lubricants
L 566-1484; 030-16
030.22 Recommended operating fluids
L566-1484; 030-17
030.3 Lubricants and fuels 030-18
030.3.1 General information on lubricants and fuels 030-18
030.3.1.1 General questions 030-18
030.3.1.2 Safety data sheets 030-18
030.3.1.3 Technical data sheets 030-18
030.3.1.4 Specific Liebherr standards 030-18
030.3.2 General information on changing lubricants and fuels 030-18
030.3.3 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 030-19
030.34 Diesel fuels
L 566-1484; 030-19
030.3.4.1 Minimum quality requirement 030-19
030.3.4.2 Operating temperatures of diesel fuels 030-19
030.3.4.3 Minimum quality requirement 030-20
030.3.5 Diesel fuels for diesel engines without emission-type approval
1566-1484; 030-20
030.3.5.1 Minimum quality requirement 030-20
030.3.5.2 Operating temperatures of diesel fuels 030-20
030.3.5.3 Minimum quality requirement 030-21
030.3.6 Diesel exhaust fluid
L 566-1484; 030-21
030.3.6.1 Liebherr recommendation 030-21
030.3.6.2 Minimum quality requirement 030-21
030.3.7 Engine oils
1566-1484; 030-21
030.3.7.1 Liebherr recommendation 030-21
030.3.7.2 Other approved engine oils 030-21
030.3.7.3 Minimum quality requirement 030-22
030.3.7.4 Changing intervals 030-22
030.3.7.5 Complicating factors 030-22
030.3.8 Engine oils for diesel engines without emission-type approval
1566-1484; 030-23
030.3.8.1 Liebherr recommendation 030-23
030.3.8.2 Other approved engine oils 030-23
030.3.8.3 Minimum quality requirement 030-23
030.3.8.4 Changing intervals 030-23
030.3.8.5 Complicating factors 030-24
030.3.9 Refrigerant
L566-1484; 030-24
030.3.10 Coolant
L 566-1484; 030-24
030.3.10.1 Requirements for the water used 030-24
030.3.10.2 Antifreeze and corrosion inhibitor 030-24
030.3.10.3 Minimum quality requirement 030-25
030.3.11 Hydraulic oil
1566-1484; 030-25
030.3.11.1 Liebherr recommendation 030-25
030.3.11.2 Minimum quality requirement 030-25
030.3.11.3 Oil analysis 030-25
030.3.11.4 Oil change 030-26
030.3.12 Splitter box oil
1566-1484; 030-26
030.3.12.1 Liebherr recommendation 030-26
030.3.12.2 Minimum quality requirements 030-26
030.3.13 Gear oil
1566-1484; 030-26
030.3.13.1 Liebherr recommendation 030-26
030.3.13.2 Minimum quality requirement 030-27
030.3.14 Axle oil
030.3.14.1 Liebherr recommendation 030-27
030.3.14.2 Minimum quality requirement 030-27
030.3.15 Lubrication grease
L566-1484; 030-27
030.3.15.1 Liebherr recommendation 030-27
030.3.15.2 Minimum quality requirement 030-28
030.4 Maintenance tasks 030-29
0304.1 Safety precautions
L566-1484; 030-29
0304.2 Preparatory tasks for maintenance 030-29
030.4.2.1 Maintenance positions
1566-1484; 030-30
030.42.2 Opening the service hatches
1566-1484; 030-31
030.4.2.3 Turning off the battery main switch
L566-1484/0-54427; 030-35
03042.4 Turning off the battery main switch
1 566-1484/54428-; 030-36
0304.3 Overall machine 030-37
030.4.3.1 Checking machine is in proper condition
L 566-1484; 030-37
030.4.3.2 Removing loose parts, dirt, ice and snow from
machine
1566-1484; 030-39
030.4.3.3 Cleaning the machine
L 566-1484; 030-39
030.4.3.4 Changing the VCl-capsules
1566-1484; 030-42
030.4.3.5 Oil analyses
L566-1484; 030-45
030.44 Drive group 030-52
030.4.4.1 Checking diesel engine oil level
1566-1484; 030-52
030.4.4.2 Diesel engine: changing diesel engine oil
L566-1484; 030-55
030.4.4.3 Diesel engine: Changing the oil filter
1566-1484; 030-58
030.4.4.4 Checking diesel engine belt drive
L 566-1484; 030-59
030.4.4.5 Changing diesel engine belt drive
1566-1484; 030-60
030.4.4.6 Engine: Checking the fastening of the engine control
units ad the sensor cable connections
1566-1484; 030-61
0304.47 Engine: Checking the valve clearance
1566-1484; 030-62
030.4.4.8 Diesel engine: Changing the oil separator filter insert
L566-1484; 030-64
030.4.4.9 Diesel engine: Changing the heating flange
1566-1484; 030-64
030.4.4.10 Fuel tank: Draining off condensate and sediment
L566-1484; 030-65
030.4.4.11 Fuel pre-filter: Draining off condensate
1566-1484; 030-66
030.4.4.12 Fuel pre-filter: Changing the insert
L566-1484; 030-67
030.4.4.13 Changing fuel fine filter element
1566-1484; 030-70
030.4.4.14 Diesel exhaust fluid tank: checking ventilation
1566-1484; 030-73
030.4.4.15 Air filter system: Cleaning the service cover and dust
discharge valve
L566-1484; 030-74
030.4.4.16 Cleaning or changing the main element of the air
filter system
1566-1484; 030-75
030.4.4.17 Air filter system: Changing the safety element
L566-1484; 030-78
030.4.4.18 Splitter box: Checking the oil level
L566-1484; 030-79
030.4.4.19 Splitter box: Changing the oil
1566-1484; 030-81
030.4.4.20 Diesel engine: Checking that the intake and exhaust
system is in good condition and not loose or leaking
L566-1484; 030-83
030.4.4.21 Engine: Checking for leaks, contamination and
damage
1566-1484; 030-87
030.4.4.22 Diesel particulate filter: cleaning filter module
1566-1484; 030-88
030.4.4.23 Changing the compressed air dryer
1566-1484; 030-89
030.4.4.24 Checking the compressed air system
L566-1484; 030-91
030.4.5 Cooling system 030-92
030.4.5.1 Cooling system: Checking the coolant level
1566-1484; 030-92
030.3.14.2 Minimum quality requirement 030-27
030.3.15 Lubrication grease
L566-1484; 030-27
030.3.15.1 Liebherr recommendation 030-27
030.3.15.2 Minimum quality requirement 030-28
030.4 Maintenance tasks 030-29
0304.1 Safety precautions
L566-1484; 030-29
0304.2 Preparatory tasks for maintenance 030-29
030.4.2.1 Maintenance positions
1566-1484; 030-30
030.42.2 Opening the service hatches
1566-1484; 030-31
030.4.2.3 Turning off the battery main switch
L566-1484/0-54427; 030-35
03042.4 Turning off the battery main switch
1 566-1484/54428-; 030-36
0304.3 Overall machine 030-37
030.4.3.1 Checking machine is in proper condition
L 566-1484; 030-37
030.4.3.2 Removing loose parts, dirt, ice and snow from
machine
1566-1484; 030-39
030.4.3.3 Cleaning the machine
L 566-1484; 030-39
030.4.3.4 Changing the VCl-capsules
1566-1484; 030-42
030.4.3.5 Oil analyses
L566-1484; 030-45
030.44 Drive group 030-52
030.4.4.1 Checking diesel engine oil level
1566-1484; 030-52
030.4.4.2 Diesel engine: changing diesel engine oil
L566-1484; 030-55
030.4.4.3 Diesel engine: Changing the oil filter
1566-1484; 030-58
030.4.4.4 Checking diesel engine belt drive
L 566-1484; 030-59
030.4.4.5 Changing diesel engine belt drive
1566-1484; 030-60
030.4.4.6 Engine: Checking the fastening of the engine control
units ad the sensor cable connections
1566-1484; 030-61
0304.47 Engine: Checking the valve clearance
1566-1484; 030-62
030.4.4.8 Diesel engine: Changing the oil separator filter insert
L566-1484; 030-64
030.4.4.9 Diesel engine: Changing the heating flange
1566-1484; 030-64
030.4.4.10 Fuel tank: Draining off condensate and sediment
L566-1484; 030-65
030.4.4.11 Fuel pre-filter: Draining off condensate
1566-1484; 030-66
030.4.4.12 Fuel pre-filter: Changing the insert
L566-1484; 030-67
030.4.4.13 Changing fuel fine filter element
1566-1484; 030-70
030.4.4.14 Diesel exhaust fluid tank: checking ventilation
1566-1484; 030-73
030.4.4.15 Air filter system: Cleaning the service cover and dust
discharge valve
L566-1484; 030-74
030.4.4.16 Cleaning or changing the main element of the air
filter system
1566-1484; 030-75
030.4.4.17 Air filter system: Changing the safety element
L566-1484; 030-78
030.4.4.18 Splitter box: Checking the oil level
L566-1484; 030-79
030.4.4.19 Splitter box: Changing the oil
1566-1484; 030-81
030.4.4.20 Diesel engine: Checking that the intake and exhaust
system is in good condition and not loose or leaking
L566-1484; 030-83
030.4.4.21 Engine: Checking for leaks, contamination and
damage
1566-1484; 030-87
030.4.4.22 Diesel particulate filter: cleaning filter module
1566-1484; 030-88
030.4.4.23 Changing the compressed air dryer
1566-1484; 030-89
030.4.4.24 Checking the compressed air system
L566-1484; 030-91
030.4.5 Cooling system 030-92
030.4.5.1 Cooling system: Checking the coolant level
1566-1484; 030-92
030.4.5.2 Checking the concentration of anti-freeze and corro-
sion protection agent or corrosion inhibitor in the
sion protection agent or corrosion inhibitor in the
coolant
1566-1484; 030-93
030.4.5.3 Cleaning the cooling system
030.4.5.3 Cleaning the cooling system
L566-1484; 030-100
030.45.4 Changing coolant in cooling system
030.45.4 Changing coolant in cooling system
1566-1484; 030-101
Hydraulic components 030-104
030.4.6.1 Hydraulic tank: Checking the oil level
Hydraulic components 030-104
030.4.6.1 Hydraulic tank: Checking the oil level
L 566-1484; 030-104
030.4.6.2 Draining off condensate and sediment from the
hydraulic tank
hydraulic tank
1566-1484; 030-106
030.4.6.3 Change the return filter insert in the hydraulic tank.
030.4.6.3 Change the return filter insert in the hydraulic tank.
L566-1484; 030-107
030.4.6.4 Changing the hydraulic tank breather filter
030.4.6.4 Changing the hydraulic tank breather filter
1566-1484; 030-108
030.4.6.5 Hydraulic tank: analysing the oil
030.4.6.5 Hydraulic tank: analysing the oil
L566-1484; 030-109
030.46.6 Changing the oil in the hydraulic tank
030.46.6 Changing the oil in the hydraulic tank
1566-1484; 030-110
Steering system 030-114
030.4.7.1 Steering: Checking the function
Steering system 030-114
030.4.7.1 Steering: Checking the function
L 566-1484; 030-114
030.4.7.2 Steering cylinders: Lubricating the bearings
030.4.7.2 Steering cylinders: Lubricating the bearings
L566-1484; 030-114
Brake system 030-115
030.4.8.1 Service brake: checking function and effectiveness
Brake system 030-115
030.4.8.1 Service brake: checking function and effectiveness
1566-1484; 030-115
030.4.8.2 Checking service brake discs for wear
030.4.8.2 Checking service brake discs for wear
L566-1484; 030-116
030.48.3 Checking the gap and wear on the parking brake
030.48.3 Checking the gap and wear on the parking brake
linings
L 566-1484; 030-118
030.48.4 Emergency actuation of parking brake: checking the
030.48.4 Emergency actuation of parking brake: checking the
seal
1566-1484; 030-124
030.4.8.5 Checking emergency parking brake actuation
030.4.8.5 Checking emergency parking brake actuation
L566-1484; 030-124
Electrical system 030-125
030.4.9.1 Checking function of the lighting and horn
Electrical system 030-125
030.4.9.1 Checking function of the lighting and horn
1566-1484; 030-125
030.4.9.2 Batteries: Checking the acid level and terminals
030.4.9.2 Batteries: Checking the acid level and terminals
L566-1484; 030-126
L566-1484
0304.93 Control lever: Change the travel direction switch
rocker and cap.
L 566-1484; 030-128
030.4.9.4 Personnel detection: cleaning sensor
030.4.9.4 Personnel detection: cleaning sensor
1566-1484; 030-131
Gearbox 030-131
030.4.10.1 Transmission: checking the oil level
Gearbox 030-131
030.4.10.1 Transmission: checking the oil level
L566-1484; 030-131
0304.10.2 Changing gear oil and gear oil filter
0304.10.2 Changing gear oil and gear oil filter
1566-1484; 030-134
0304.10.3 Change the transmission hydrostat oil filter.
0304.10.3 Change the transmission hydrostat oil filter.
L566-1484; 030-138
Axles and drive shafts 030-139
0304.11.1 Axles Changing the oil
Axles and drive shafts 030-139
0304.11.1 Axles Changing the oil
L 566-1484; 030-139
030.4.11.2 Checking the cardan shafts
030.4.11.2 Checking the cardan shafts
1566-1484; 030-141
030.4.11.3 Checking the tyre pressure
030.4.11.3 Checking the tyre pressure
L566-1484; 030-142
030.4.11.4 Checking the wheel tightness
030.4.11.4 Checking the wheel tightness
L566-1484; 030-143
Steel parts of the basic machine 030-144
0304.12.11 Lubricating the articulation bearing and the rear axle
Steel parts of the basic machine 030-144
0304.12.11 Lubricating the articulation bearing and the rear axle
oscillating bearing
L566-1484; 030-144
030.4.12.2 Cooler hood: Lubricating moving parts with pene-
030.4.12.2 Cooler hood: Lubricating moving parts with pene-
trating oil
L566-1484; 030-144
030.4.12.3 Engine hood: Lubricating moving parts with pene-
030.4.12.3 Engine hood: Lubricating moving parts with pene-
trating oil
1566-1484; 030-145
0304.124 Right cab access: Lubricating moving parts with
0304.124 Right cab access: Lubricating moving parts with
penetrating oil
L 566-1484; 030-146
030.4.12.5 Service hatches: Cleaning and maintaining the seals
030.4.12.5 Service hatches: Cleaning and maintaining the seals
L566-1484; 030-146
Working attachment 030-147
030.4.13.1 Lubricating the lift arms and working attachment
Working attachment 030-147
030.4.13.1 Lubricating the lift arms and working attachment
L566-1484; 030-147
030.4.13.2 Lift arms: Checking the bucket bearing seals
030.4.13.2 Lift arms: Checking the bucket bearing seals
L566-1484; 030-149
030.4.13.3 Checking the lift arm bucket bearing bushings
030.4.13.3 Checking the lift arm bucket bearing bushings
1566-1484; 030-150
030.4.13.4 Checking the lift arm bucket stops
030.4.13.4 Checking the lift arm bucket stops
L566-1484; 030-151
030.4.13.5 Bucket: Check the teeth or undercut blade for wear
and replace if necessary
L 566-1484; 030-152
030.4.13.6 Lubricate and test the bearings on the quick coupler.
L 566-1484; 030-155
030.4.13.7 High dump bucket: Lubricating the bearing
L566-1484; 030-156
0304.14 Operator’s cab, heating and air conditioning 030-156
030.4.14.1 Operator’s cab: cleaning the fresh and recirculated
air filters
L 566-1484; 030-156
030.4.14.2 Changing the fresh and recirculated air filters in the
cab
1566-1484; 030-158
030.4.14.3 Safety belt: Checking the condition and function
L566-1484; 030-160
030.4.144 Testing the windscreen washer system
1566-1484; 030-161
030.4.14.5 Windscreen washer system: Topping up windscreen
washer fluid
L566-1484; 030-161
030.4.14.6 Cab: Lubricating the lock and cylinder with pene-
trating oil
1566-1484; 030-162
030.4.14.7 Cab: Cleaning and maintaining the seals
1566-1484; 030-162
030.4.14.8 Heating and air conditioning: Checking the function
L566-1484; 030-163
030.4.15 Lubrication system 030-165
030.4.15.1 Checking the level in the grease reservoir of the
central lubrication system
1566-1484; 030-165
030.4.15.2 Central lubrication system: Checking the pipes,
hoses and lubrication points for leaks and damage
L566-1484; 030-166
| 030.4.15.3 Central lubrication system: Checking the lubrication
g of the bearings
5 L 566-1484; 030-167
8
g 030.5 Testing and adjustment checklist
§ L 566-1484; 030-168
2 030.6 Testing and adjustment tasks 030-174
£ 0306.1 Safety precautions
g L566-1484; 030-174
0306.2 Overall machine 030-174
030.6.2.1 Preparing for adjustment procedures
L566-1484; 030-174
030.6.2.2 Hydraulic oil: operating temperature
L566-1484; 030-176
0306.2.3 Gear oil operating temperature
1566-1484; 030-177
030.6.2.4 Service management
L566-1484; 030-177
030.6.3 Drive group 030-178
030.6.3.1 Pedals: calibration
L 566-1484; 030-178
030.6.3.2 Reading the diesel engine service files
1566-1484; 030-180
030.6.4 Cooling system 030-181
030.6.4.1 Fan speed proportional solenoid valve
L566-1484; 030-181
030.6.5 Working hydraulics 030-183
030.6.5.1 Multi-lever control (optional): Calibration
1566-1484; 030-183
030.6.5.2 Calibrating working hydraulics angle sensors
L566-1484; 030-185
030.6.5.3 Proportional solenoids in the control valve block: cali-
bration
1566-1484; 030-189
0306.5.4 Pilot control valve block: pressure reducing valve
L566-1484; 030-192
030.6.5.5 Working pump: flow regulator (standby pressure)
L566-1484; 030-193
030.6.5.6 Working pump flow regulator (differential pressure)
L 566-1484; 030-195
030.6.5.7 Working pump: power regulator
1566-1484; 030-197
0306.5.8 Z-bar kinematics control valve block: secondary pres-
sure relief valves
L 566-1484; 030-199
030.6.5.9 Z-bar kinematics control valve block: primary pres-
sure relief valve
L 566-1484; 030-201
030.6.5.10 Z-bar kinematics control valve block: LS-pressure
cut-off
L566-1484; 030-203
030.6.5.11 Industrial lift arms control valve block (option): secon-
dary pressure relief valves
1566-1484; 030-204
030.6.5.12 Industrial lift arms control valve block (option):
primary pressure relief valve
1566-1484; 030-207
and replace if necessary
L 566-1484; 030-152
030.4.13.6 Lubricate and test the bearings on the quick coupler.
L 566-1484; 030-155
030.4.13.7 High dump bucket: Lubricating the bearing
L566-1484; 030-156
0304.14 Operator’s cab, heating and air conditioning 030-156
030.4.14.1 Operator’s cab: cleaning the fresh and recirculated
air filters
L 566-1484; 030-156
030.4.14.2 Changing the fresh and recirculated air filters in the
cab
1566-1484; 030-158
030.4.14.3 Safety belt: Checking the condition and function
L566-1484; 030-160
030.4.144 Testing the windscreen washer system
1566-1484; 030-161
030.4.14.5 Windscreen washer system: Topping up windscreen
washer fluid
L566-1484; 030-161
030.4.14.6 Cab: Lubricating the lock and cylinder with pene-
trating oil
1566-1484; 030-162
030.4.14.7 Cab: Cleaning and maintaining the seals
1566-1484; 030-162
030.4.14.8 Heating and air conditioning: Checking the function
L566-1484; 030-163
030.4.15 Lubrication system 030-165
030.4.15.1 Checking the level in the grease reservoir of the
central lubrication system
1566-1484; 030-165
030.4.15.2 Central lubrication system: Checking the pipes,
hoses and lubrication points for leaks and damage
L566-1484; 030-166
| 030.4.15.3 Central lubrication system: Checking the lubrication
g of the bearings
5 L 566-1484; 030-167
8
g 030.5 Testing and adjustment checklist
§ L 566-1484; 030-168
2 030.6 Testing and adjustment tasks 030-174
£ 0306.1 Safety precautions
g L566-1484; 030-174
0306.2 Overall machine 030-174
030.6.2.1 Preparing for adjustment procedures
L566-1484; 030-174
030.6.2.2 Hydraulic oil: operating temperature
L566-1484; 030-176
0306.2.3 Gear oil operating temperature
1566-1484; 030-177
030.6.2.4 Service management
L566-1484; 030-177
030.6.3 Drive group 030-178
030.6.3.1 Pedals: calibration
L 566-1484; 030-178
030.6.3.2 Reading the diesel engine service files
1566-1484; 030-180
030.6.4 Cooling system 030-181
030.6.4.1 Fan speed proportional solenoid valve
L566-1484; 030-181
030.6.5 Working hydraulics 030-183
030.6.5.1 Multi-lever control (optional): Calibration
1566-1484; 030-183
030.6.5.2 Calibrating working hydraulics angle sensors
L566-1484; 030-185
030.6.5.3 Proportional solenoids in the control valve block: cali-
bration
1566-1484; 030-189
0306.5.4 Pilot control valve block: pressure reducing valve
L566-1484; 030-192
030.6.5.5 Working pump: flow regulator (standby pressure)
L566-1484; 030-193
030.6.5.6 Working pump flow regulator (differential pressure)
L 566-1484; 030-195
030.6.5.7 Working pump: power regulator
1566-1484; 030-197
0306.5.8 Z-bar kinematics control valve block: secondary pres-
sure relief valves
L 566-1484; 030-199
030.6.5.9 Z-bar kinematics control valve block: primary pres-
sure relief valve
L 566-1484; 030-201
030.6.5.10 Z-bar kinematics control valve block: LS-pressure
cut-off
L566-1484; 030-203
030.6.5.11 Industrial lift arms control valve block (option): secon-
dary pressure relief valves
1566-1484; 030-204
030.6.5.12 Industrial lift arms control valve block (option):
primary pressure relief valve
1566-1484; 030-207
030.6.5.13 Industrial lift arms control valve block (option): LS-
pressure cut-off
L 566-1484; 030-208
030.6.5.14 Stabilisation module cut-out function
L 566-1484; 030-210
030.6.5.15 Ride control hydro accumulator nitrogen filling
L566-1484; 030-211
030.6.6 Hydraulic components 030-212
030.6.6.1 Hydro accumulator: checking and topping up
nitrogen filling
L 566-1484; 030-212
030.6.6.2 Checking the hydraulic lines for damage
L566-1484; 030-213
0306.7 Steering system 030-218
030.6.7.1 Joystick for joystick steering (option): calibration
L566-1484/55878-; 030-218
030.6.7.2 Angle sensor for articulation angle (option): calibra-
tion
L566-1484; 030-218
030.6.7.3 Control block for joystick steering (option): calibration
L 566-1484; 030-220
030.6.7.4 Steering pump: LS pressure cut-off valve
1566-1484; 030-222
030.6.7.5 Steering pump flow regulator (standby pressure)
L 566-1484; 030-223
030.6.7.6 Steering pump: flow regulator (differential pressure)
(up to software version 020)
1566-1484; 030-225
030.6.7.7 Steering pump: flow regulator (differential pressure)
(from software version 021)
1566-1484; 030-226
030.6.7.8 Steering damper hydro accumulator nitrogen filling
1566-1484; 030-228
030.6.7.9 Control block for joystick steering: determining instal-
lation position of position sensors
1566-1484; 030-229
030.6.8 Brake system 030-230
030.6.8.1 Compact brake valve hydro accumulator charging
function
L566-1484; 030-230
030.6.8.2 Service brake pressure
1566-1484; 030-231
030.6.8.3 Service brake hydro accumulator capacity
L 566-1484; 030-232
030.6.8.4 Brake accumulator pressure sensor B19: deviation
1566-1484; 030-234
pressure cut-off
L 566-1484; 030-208
030.6.5.14 Stabilisation module cut-out function
L 566-1484; 030-210
030.6.5.15 Ride control hydro accumulator nitrogen filling
L566-1484; 030-211
030.6.6 Hydraulic components 030-212
030.6.6.1 Hydro accumulator: checking and topping up
nitrogen filling
L 566-1484; 030-212
030.6.6.2 Checking the hydraulic lines for damage
L566-1484; 030-213
0306.7 Steering system 030-218
030.6.7.1 Joystick for joystick steering (option): calibration
L566-1484/55878-; 030-218
030.6.7.2 Angle sensor for articulation angle (option): calibra-
tion
L566-1484; 030-218
030.6.7.3 Control block for joystick steering (option): calibration
L 566-1484; 030-220
030.6.7.4 Steering pump: LS pressure cut-off valve
1566-1484; 030-222
030.6.7.5 Steering pump flow regulator (standby pressure)
L 566-1484; 030-223
030.6.7.6 Steering pump: flow regulator (differential pressure)
(up to software version 020)
1566-1484; 030-225
030.6.7.7 Steering pump: flow regulator (differential pressure)
(from software version 021)
1566-1484; 030-226
030.6.7.8 Steering damper hydro accumulator nitrogen filling
1566-1484; 030-228
030.6.7.9 Control block for joystick steering: determining instal-
lation position of position sensors
1566-1484; 030-229
030.6.8 Brake system 030-230
030.6.8.1 Compact brake valve hydro accumulator charging
function
L566-1484; 030-230
030.6.8.2 Service brake pressure
1566-1484; 030-231
030.6.8.3 Service brake hydro accumulator capacity
L 566-1484; 030-232
030.6.8.4 Brake accumulator pressure sensor B19: deviation
1566-1484; 030-234
Electrical system 030-235
030.6.9.1 Central control unit (Master4) Creating a Servicefile
030.6.9.1 Central control unit (Master4) Creating a Servicefile
1566-1484; 030-235
030.6.9.2 Central control unit (Master4): software update
030.6.9.2 Central control unit (Master4): software update
L566-1484; 030-239
030.6.9.3 Setting the IP addresses of the central control unit
030.6.9.3 Setting the IP addresses of the central control unit
(Master4)
L566-1484; 030-242
0306.9.4 Resetting the central control unit (Master4)
0306.9.4 Resetting the central control unit (Master4)
1566-1484; 030-244
030.6.9.5 Testing the CAN line
030.6.9.5 Testing the CAN line
L566-1484; 030-245
030.6.9.6 Addressing the CAN module and checking the
system information
system information
1566-1484; 030-249
Gearbox 030-253
030.6.10.1 Gearbox: basic calibration
Gearbox 030-253
030.6.10.1 Gearbox: basic calibration
L566-1484; 030-253
0306.10.2 Gearbox: service calibration
0306.10.2 Gearbox: service calibration
L 566-1484; 030-255
030.6.10.3 Travel gearbox: Check power output
030.6.10.3 Travel gearbox: Check power output
L566-1484; 030-258
030.6.10.4 Transmission: Reversing test
030.6.10.4 Transmission: Reversing test
1566-1484; 030-261
030.6.10.56 Transmission control unit (TCU): Software update
030.6.10.56 Transmission control unit (TCU): Software update
L566-1484; 030-263
Axles and drive shafts 030-266
030.6.11.1 Tyres: setting radius
Axles and drive shafts 030-266
030.6.11.1 Tyres: setting radius
1566-1484; 030-266
Working attachment 030-267
Working attachment 030-267
030.6.12.1 Valve block for quick coupler (option): Pressure
reducing valve
reducing valve
L566-1484; 030-267
0306.12.2 Parameters for lift arm geometry
0306.12.2 Parameters for lift arm geometry
1566-1484; 030-268
Operator’s cab, heating and air conditioning 030-270
030.6.13.1 Checking the pressure and temperature conditions of
Operator’s cab, heating and air conditioning 030-270
030.6.13.1 Checking the pressure and temperature conditions of
the air conditioning unit
L566-1484; 030-270
030.6.13.2 Calibrating the display (Display4)
030.6.13.2 Calibrating the display (Display4)
1566-1484; 030-271
030.6.13.3 Formatting the display and reinstalling the software
030.6.13.3 Formatting the display and reinstalling the software
(Display4)
L566-1484; 030-272
20
copyright ® Liebher-Werk Bischofshofen GmbH 2019
LIEBHERR L566-1484
LBH/11835198/18/211-20180801_081835/en
LBH/11835199/18/211-20190801_081935/en
LBH/11835199/18/211-20190801_081935/en
Service manual Contents
030.6.14 Options 030-273
030.6.14.1 Checking the LIiDAT connection status
L 566-1484; 030-273
030.6.14.2 LiDAT: activating data transmission manually
L566-1484; 030-275
030.6.14.3 Skyview 360°: calibration
L566-1484; 030-277
030.6.14.4 Personnel detection: transmitting configuration files
L566-1484; 030-284
040 Drive group 040-1
040.1 Engine 040-3
040.1.2 Electrical components of diesel engine
L566-1484; 040-7
040.1.3 Sensors on diesel engine
L566-1484; 040-11
040.14 Ambient temperature sensor
L566-1484; 040-22
040.1.5 Fuel system 040-24
040.1.5.2 Fuel level sensor
1566-1484; 040-28
040.1.5.3 Separ fuel pre-filter
L566-1484; 040-30
040.16 Air filter system 040-30
040.1.6.1 Air filter
L566-1484; 040-31
040.1.6.2 Air mass sensor
L 566-1484; 040-32
0401.7 Exhaust system 040-33
040.1.7.1 Overview of the exhaust gas treatment system
L566-1484; 040-33
040.1.7.2 Metering unit
1566-1484; 040-38
040.1.7.3 Sampling module
L566-1484; 040-41
040.1.7.4 Exhaust treatment sensors
L 566-1484; 040-42
040.1.7.5 Exhaust gas treatment with diesel particulate filter
(option)
L566-1484; 040-43
040.1.8 Compressed air system 040-47
040.1.8.1 Overview of the compressed air system
L 566-1484; 040-48
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
566-1484 LIEBHERR 21
Contents Service manual
040.1.8.2 Compressor
L566-1484; 040-50
040.1.8.3 Air dryer
1566-1484; 040-51
040.1.8.4 SCR system air supply valve
L566-1484; 040-52
040.2 Clutch
L566-1484; 040-53
040.3 Splitter box
L566-1484; 040-55
050 Cooling system 050-1
050.1 Cooling system: General overview
L566-1484; 050-2
050.2 Cooling system hydraulics 050-3
050.2.1 Overview of cooling system hydraulics
1566-1484; 0504
050.22 Fan pump
L 566-1484; 050-8
050.2.3 Fan motor
L 566-1484; 050-9
050.3 Cooling system electronics 050-13
050.3.1 Overview of electrical controls of cooling system
1566-1484; 050-13
050.3.2 Hydraulic oil temperature sensor
L 566-1484; 050-16
050.4 Cooler 050-18
050.4.1 Cooler unit
1566-1484; 050-18
050.5 Reversible fan drive 050-19
050.5.1 Overview of reversible fan drive
L 566-1484; 050-19
050.5.2 Fan reversal valve block
L 566-1484; 050-21
060 Working hydraulics 060-1
060.1 Overview of Z-bar kinematics working hydraulics
L566-1484; 060-2
060.2 Overview of working hydraulics for industrial lift arms
L 566-1484; 060-10
060.3 Working pump
L 566-1484; 060-14
copyright ® Liebher-Werk Bischofshofen GmbH 2019
22 LIEBHERR L566-1484
030.6.14 Options 030-273
030.6.14.1 Checking the LIiDAT connection status
L 566-1484; 030-273
030.6.14.2 LiDAT: activating data transmission manually
L566-1484; 030-275
030.6.14.3 Skyview 360°: calibration
L566-1484; 030-277
030.6.14.4 Personnel detection: transmitting configuration files
L566-1484; 030-284
040 Drive group 040-1
040.1 Engine 040-3
040.1.2 Electrical components of diesel engine
L566-1484; 040-7
040.1.3 Sensors on diesel engine
L566-1484; 040-11
040.14 Ambient temperature sensor
L566-1484; 040-22
040.1.5 Fuel system 040-24
040.1.5.2 Fuel level sensor
1566-1484; 040-28
040.1.5.3 Separ fuel pre-filter
L566-1484; 040-30
040.16 Air filter system 040-30
040.1.6.1 Air filter
L566-1484; 040-31
040.1.6.2 Air mass sensor
L 566-1484; 040-32
0401.7 Exhaust system 040-33
040.1.7.1 Overview of the exhaust gas treatment system
L566-1484; 040-33
040.1.7.2 Metering unit
1566-1484; 040-38
040.1.7.3 Sampling module
L566-1484; 040-41
040.1.7.4 Exhaust treatment sensors
L 566-1484; 040-42
040.1.7.5 Exhaust gas treatment with diesel particulate filter
(option)
L566-1484; 040-43
040.1.8 Compressed air system 040-47
040.1.8.1 Overview of the compressed air system
L 566-1484; 040-48
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
566-1484 LIEBHERR 21
Contents Service manual
040.1.8.2 Compressor
L566-1484; 040-50
040.1.8.3 Air dryer
1566-1484; 040-51
040.1.8.4 SCR system air supply valve
L566-1484; 040-52
040.2 Clutch
L566-1484; 040-53
040.3 Splitter box
L566-1484; 040-55
050 Cooling system 050-1
050.1 Cooling system: General overview
L566-1484; 050-2
050.2 Cooling system hydraulics 050-3
050.2.1 Overview of cooling system hydraulics
1566-1484; 0504
050.22 Fan pump
L 566-1484; 050-8
050.2.3 Fan motor
L 566-1484; 050-9
050.3 Cooling system electronics 050-13
050.3.1 Overview of electrical controls of cooling system
1566-1484; 050-13
050.3.2 Hydraulic oil temperature sensor
L 566-1484; 050-16
050.4 Cooler 050-18
050.4.1 Cooler unit
1566-1484; 050-18
050.5 Reversible fan drive 050-19
050.5.1 Overview of reversible fan drive
L 566-1484; 050-19
050.5.2 Fan reversal valve block
L 566-1484; 050-21
060 Working hydraulics 060-1
060.1 Overview of Z-bar kinematics working hydraulics
L566-1484; 060-2
060.2 Overview of working hydraulics for industrial lift arms
L 566-1484; 060-10
060.3 Working pump
L 566-1484; 060-14
copyright ® Liebher-Werk Bischofshofen GmbH 2019
22 LIEBHERR L566-1484
LBH/11835198/18/211-20180801_081835/en
LBH/11835199/18/211-20190801_081935/en
LBH/11835199/18/211-20190801_081935/en
Service manual
Contents
080
060.4 Control block for Z-bar kinematics
L566-1484; 060-22
060.5 Control valve block for industrial lift arms
1566-1484; 060-31
060.6 Pilot control 060-38
060.6.1 Pilot control valve block
L566-1484; 060-38
060.7 Ride control 060-40
060.7.1 Overview of ride control system
L566-1484, 060-40
060.7.2 Stabilisation module
L566-1484; 060-43
060.7.3 Electric ride control unit
L566-1484; 060-46
060.8 Electronics of the working hydraulics 060-48
060.8.1 Overview of electrical controls of working hydraulics
L 566-1484; 060-48
060.8.2 Working hydraulics angle sensors
L566-1484; 060-50
060.9 Pipe break protection 060-53
060.9.1 Pipe break protection: overview
L 566-1484; 060-53
060.9.2 Valve block for pipe break protection
L566-1484; 060-56
060.9.3 Ride control release solenoid valve
L 566-1484; 060-57
Hydraulic components 080-1
080.1 Hydraulic system: overview
L566-1484/0-50692; 080-2
080.2 Hydraulic system: overview
L566-1484/50693-; 080-5
080.3 Hydraulic tank 080-8
080.3.1 Overview of hydraulic tank
L566-1484, 080-8
080.3.2 Steel tank
L566-1484; 080-10
080.3.3 Return filter
L566-1484; 080-12
080.34 Leak oil strainer
L 566-1484; 080-13
080.3.5 Breather filter
L566-1484; 080-13
060.5 Control valve block for industrial lift arms
1566-1484; 060-31
060.6 Pilot control 060-38
060.6.1 Pilot control valve block
L566-1484; 060-38
060.7 Ride control 060-40
060.7.1 Overview of ride control system
L566-1484, 060-40
060.7.2 Stabilisation module
L566-1484; 060-43
060.7.3 Electric ride control unit
L566-1484; 060-46
060.8 Electronics of the working hydraulics 060-48
060.8.1 Overview of electrical controls of working hydraulics
L 566-1484; 060-48
060.8.2 Working hydraulics angle sensors
L566-1484; 060-50
060.9 Pipe break protection 060-53
060.9.1 Pipe break protection: overview
L 566-1484; 060-53
060.9.2 Valve block for pipe break protection
L566-1484; 060-56
060.9.3 Ride control release solenoid valve
L 566-1484; 060-57
Hydraulic components 080-1
080.1 Hydraulic system: overview
L566-1484/0-50692; 080-2
080.2 Hydraulic system: overview
L566-1484/50693-; 080-5
080.3 Hydraulic tank 080-8
080.3.1 Overview of hydraulic tank
L566-1484, 080-8
080.3.2 Steel tank
L566-1484; 080-10
080.3.3 Return filter
L566-1484; 080-12
080.34 Leak oil strainer
L 566-1484; 080-13
080.3.5 Breather filter
L566-1484; 080-13
L566-1484
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
LIEBHERR 23
Contents Service manual
Contents Service manual
090 Steering system 090-1
090.1 Steering system overview
L566-1484/0-50692; 090-3
090.2 Steering system overview
L566-1484/50693-; 090-8
090.3 Steering pump
L566-1484; 090-13
090.4 Servostat
L566-1484; 090-19
090.5 Steering cylinder 090-22
090.5.1 Steering cylinder
L566-1484; 090-22
090.5.2 Steering stabilisation valve block
L566-1484/0-50692; 090-25
090.5.3 Steering stabilisation valve block
L566-1484/50693-; 090-26
090.6 Emergency steering 090-28
090.6.1 Emergency steering overview
L566-1484; 090-28
090.6.2 Emergency steering pump
L 566-1484; 090-30
090.6.3 Emergency steering electronics 090-32
090.6.3.1 Overview of electrical controls of emergency steering
system
L566-1484; 090-32
090.6.3.2 Emergency steering pressure switch
L566-1484; 090-36
090.6.3.3 Emergency steering check pressure switch
1566-1484; 090-37
090.7 Joystick steering 090-39
090.7.1 Overview of joystick steering
L566-1484/0-50692; 090-39
090.7.2 Overview of joystick steering
L566-1484/50693-54742; 090-46
090.7.3 Overview of joystick steering
1 566-1484/54743-; 090-52
090.7.4 Joystick steering control block
L566-1484/0-54742; 090-56
090.7.5 Joystick steering control block
L566-1484/54743-; 090-61
090.7.6 Joystick steering electrical system 090-67
090.1 Steering system overview
L566-1484/0-50692; 090-3
090.2 Steering system overview
L566-1484/50693-; 090-8
090.3 Steering pump
L566-1484; 090-13
090.4 Servostat
L566-1484; 090-19
090.5 Steering cylinder 090-22
090.5.1 Steering cylinder
L566-1484; 090-22
090.5.2 Steering stabilisation valve block
L566-1484/0-50692; 090-25
090.5.3 Steering stabilisation valve block
L566-1484/50693-; 090-26
090.6 Emergency steering 090-28
090.6.1 Emergency steering overview
L566-1484; 090-28
090.6.2 Emergency steering pump
L 566-1484; 090-30
090.6.3 Emergency steering electronics 090-32
090.6.3.1 Overview of electrical controls of emergency steering
system
L566-1484; 090-32
090.6.3.2 Emergency steering pressure switch
L566-1484; 090-36
090.6.3.3 Emergency steering check pressure switch
1566-1484; 090-37
090.7 Joystick steering 090-39
090.7.1 Overview of joystick steering
L566-1484/0-50692; 090-39
090.7.2 Overview of joystick steering
L566-1484/50693-54742; 090-46
090.7.3 Overview of joystick steering
1 566-1484/54743-; 090-52
090.7.4 Joystick steering control block
L566-1484/0-54742; 090-56
090.7.5 Joystick steering control block
L566-1484/54743-; 090-61
090.7.6 Joystick steering electrical system 090-67
090.7.6.1 Electronic control unit for joystick steering: overview
L566-1484/0-54742; 090-67
L566-1484/0-54742; 090-67
copyright ® Liebher-Werk Bischofshofen GmbH 2019
24 LIEBHERR L566-1484
LBH/11835198/18/211-20180801_081835/en
LBH/11835199/18/211-20190801_081935/en
LBH/11835199/18/211-20190801_081935/en
Service manual
Contents
090.7.6.2 Electronic control unit for joystick steering: overview
L566-1484/54743-55877; 090-73
090.7.6.3 Electronic control unit for joystick steering: overview
L566-1484/55878-; 090-80
090.7.6.4 Joystick with position tracking
L566-1484/55878-; 090-88
090.8 2in1 steering 090-90
0908.1 2in1 steering: total overview
1566-1484; 090-80
090.8.2 2in1 steering: total overview
L566-1484; 090-92
0908.3 Servostat for 2in1 steering
L566-1484; 090-94
100 Brake system 100-1
100.1 Overview of brake system
1566-1484; 100-2
100.2 Service brake and parking brake 100-7
100.2.1 Brake pump
L566-1484; 100-7
100.2.2 Compact brake valve
L566-1484; 100-8
100.3 Parking brake 100-16
100.3.1 Parking brake
L566-1484; 100-16
110 Electrical system 110-1
110.1 Overview of electrical system
1L566-1484/0-54427; 110-3
110.2 Overview of electrical system
L566-1484/54428-; 110-7
110.3 Lighting
L566-1484; 110-11
110.4 Circuit diagrams
1566-1484; 110-12
110.5 Electronic control unit 110-14
110.5.1 General overview of the electronic control system
L566-1484; 110-14
110.5.2 Central control unit (Master4)
L 566-1484; 110-16
110.5.3 Modules 110-20
110.5.3.1 Overview of the input and output modules
1566-1484; 110-21
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
566-1484 LIEBHERR 25
Contents Service manual
110.5.3.2 Input modules
L566-1484; 110-23
110.5.3.3 Output modules
1566-1484; 110-256
110.6 Electrical components of the driver’s cab 110-28
110.6.1 Electrical components of the cab General overview
L 566-1484; 110-28
110.6.2 Fuse and relay boards
1566-1484; 110-29
110.6.3 Door contact switch
1 566-1484/0-46488; 110-34
110.6.4 Door contact switch (inductive sensor)
L566-1484/46489-; 110-35
110.7 Electrical components in the rear section 110-36
110.7.1 Battery installation
1566-1484; 110-36
110.7.2 Electric battery main switch
L566-1484/54428-; 110-38
110.8 Rear area monitoring with camera 110-42
110.8.1 Rear area monitoring with camera: General overview
1566-1484; 110-42
110.8.2 Camera
L566-1484; 110-43
120 Gearbox 120-1
120.1 Overview of transmission
L566-1484; 120-2
120.2 Transmission hydraulics 120-16
120.2.1 Overview of transmission hydraulics
L566-1484; 120-16
120.2.2 Gear pump
L566-1484; 120-20
120.2.3 Transmission control valve block
1566-1484; 120-21
120.2.4 Hydrostat module
1566-1484; 120-24
120.3 Transmission electronics 120-29
120.3.1 Overview of the electrical control system of the transmission
L566-1484; 120-29
120.3.2 Filter bypass switch
1566-1484; 120-30
120.3.3 Gear shift proportional control solenoids
L 566-1484; 120-31
copyright ® Liebher-Werk Bischofshofen GmbH 2019
26 LIEBHERR L566-1484
090.7.6.3 Electronic control unit for joystick steering: overview
L566-1484/55878-; 090-80
090.7.6.4 Joystick with position tracking
L566-1484/55878-; 090-88
090.8 2in1 steering 090-90
0908.1 2in1 steering: total overview
1566-1484; 090-80
090.8.2 2in1 steering: total overview
L566-1484; 090-92
0908.3 Servostat for 2in1 steering
L566-1484; 090-94
100 Brake system 100-1
100.1 Overview of brake system
1566-1484; 100-2
100.2 Service brake and parking brake 100-7
100.2.1 Brake pump
L566-1484; 100-7
100.2.2 Compact brake valve
L566-1484; 100-8
100.3 Parking brake 100-16
100.3.1 Parking brake
L566-1484; 100-16
110 Electrical system 110-1
110.1 Overview of electrical system
1L566-1484/0-54427; 110-3
110.2 Overview of electrical system
L566-1484/54428-; 110-7
110.3 Lighting
L566-1484; 110-11
110.4 Circuit diagrams
1566-1484; 110-12
110.5 Electronic control unit 110-14
110.5.1 General overview of the electronic control system
L566-1484; 110-14
110.5.2 Central control unit (Master4)
L 566-1484; 110-16
110.5.3 Modules 110-20
110.5.3.1 Overview of the input and output modules
1566-1484; 110-21
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
566-1484 LIEBHERR 25
Contents Service manual
110.5.3.2 Input modules
L566-1484; 110-23
110.5.3.3 Output modules
1566-1484; 110-256
110.6 Electrical components of the driver’s cab 110-28
110.6.1 Electrical components of the cab General overview
L 566-1484; 110-28
110.6.2 Fuse and relay boards
1566-1484; 110-29
110.6.3 Door contact switch
1 566-1484/0-46488; 110-34
110.6.4 Door contact switch (inductive sensor)
L566-1484/46489-; 110-35
110.7 Electrical components in the rear section 110-36
110.7.1 Battery installation
1566-1484; 110-36
110.7.2 Electric battery main switch
L566-1484/54428-; 110-38
110.8 Rear area monitoring with camera 110-42
110.8.1 Rear area monitoring with camera: General overview
1566-1484; 110-42
110.8.2 Camera
L566-1484; 110-43
120 Gearbox 120-1
120.1 Overview of transmission
L566-1484; 120-2
120.2 Transmission hydraulics 120-16
120.2.1 Overview of transmission hydraulics
L566-1484; 120-16
120.2.2 Gear pump
L566-1484; 120-20
120.2.3 Transmission control valve block
1566-1484; 120-21
120.2.4 Hydrostat module
1566-1484; 120-24
120.3 Transmission electronics 120-29
120.3.1 Overview of the electrical control system of the transmission
L566-1484; 120-29
120.3.2 Filter bypass switch
1566-1484; 120-30
120.3.3 Gear shift proportional control solenoids
L 566-1484; 120-31
copyright ® Liebher-Werk Bischofshofen GmbH 2019
26 LIEBHERR L566-1484
LBH/11835198/18/211-20180801_081835/en
Service manual
Service manual
Contents
LBH/11835199/18/211-20190801_081935/en
120.3.4 Pressure sensors
L566-1484; 120-32
120.3.5 Rotation speed and direction sensors (Hall-effect sensors)
L 566-1484; 120-33
120.3.6 Temperature sensor
L566-1484; 120-34
120.3.7 Proportional control solenoid for position control (PRV)
L566-1484; 120-35
130 Axles and drive shafts 130-1
130.1 Axles 130-2
130.1.1 Front axle
L566-1484; 130-2
130.1.2 Rear axle
L566-1484; 130-7
130.2 Cardan shafts 130-9
130.2.1 Drive shaft between diesel engine and transmission
L566-1484; 130-9
130.2.2 Drive shaft between transmission and front axle
L566-1484; 130-10
130.2.3 Drive shaft between transmission and rear axle
L566-1484; 130-11
140 Steel parts of the basic machine 140-1
140.1 Vehicle frame 140-2
140.1.1 Articulation bearing
L566-1484; 140-2
140.1.2 Articulation lock
L 566-1484; 140-3
140.2 Covering 140-4
140.2.1 Linear motor for opening the engine hood
L566-1484; 140-4
150 Working attachment 150-1
150.1 Lift arms for Z kinematics 160-2
150.1.1 Z kinematics
1566-1484; 160-2
150.2 Industrial lift arms 150-4
160.2.1 Industrial lift arms
L566-1484; 150-4
150.3 Quick coupler 150-6
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
566-1484 LIEBHERR 27
Contents
L566-1484; 120-32
120.3.5 Rotation speed and direction sensors (Hall-effect sensors)
L 566-1484; 120-33
120.3.6 Temperature sensor
L566-1484; 120-34
120.3.7 Proportional control solenoid for position control (PRV)
L566-1484; 120-35
130 Axles and drive shafts 130-1
130.1 Axles 130-2
130.1.1 Front axle
L566-1484; 130-2
130.1.2 Rear axle
L566-1484; 130-7
130.2 Cardan shafts 130-9
130.2.1 Drive shaft between diesel engine and transmission
L566-1484; 130-9
130.2.2 Drive shaft between transmission and front axle
L566-1484; 130-10
130.2.3 Drive shaft between transmission and rear axle
L566-1484; 130-11
140 Steel parts of the basic machine 140-1
140.1 Vehicle frame 140-2
140.1.1 Articulation bearing
L566-1484; 140-2
140.1.2 Articulation lock
L 566-1484; 140-3
140.2 Covering 140-4
140.2.1 Linear motor for opening the engine hood
L566-1484; 140-4
150 Working attachment 150-1
150.1 Lift arms for Z kinematics 160-2
150.1.1 Z kinematics
1566-1484; 160-2
150.2 Industrial lift arms 150-4
160.2.1 Industrial lift arms
L566-1484; 150-4
150.3 Quick coupler 150-6
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
566-1484 LIEBHERR 27
Contents
Service manual
150.3.1 Quick coupler
L566-1484; 150-6
1560.3.2 Quick coupler hydraulics 150-7
150.3.2.1 Overview of the quick coupler hydraulics
L566-1484/0-45466; 150-7
150.3.2.2 Overview of quick coupler hydraulics
L566-1484/45467-51139; 150-9
150.3.2.3 Overview of quick coupler hydraulics
L566-1484/51140-; 150-11
1560.3.2.4 Valve block for quick coupler
1566-1484; 150-13
150.3.3 Quick coupler electrics 150-15
150.3.3.1 Quick coupler electric control unit
L566-1484; 150-15
160 Operator’s cab, heating and air conditioning 160-1
160.1 Overview of operator’s cab, heating and air conditioning unit
L566-1484; 160-3
160.2 Display and control elements 160-5
160.2.1 Electrical components in the control panel 160-5
160.2.1.1 Control unit
1566-1484; 160-5
160.2.2 Touch screen display
L 566-1484; 160-7
160.2.3 Control lever
1566-1484; 160-8
160.2.4 Accelerator pedal
1566-1484; 160-10
160.3 Heating, ventilation, air conditioning 160-12
160.3.1 Heating, ventilation, air conditioning: General overview
L566-1484; 160-12
160.3.2 Heating and air conditioning unit 1680-17
160.3.2.1 Heating and air conditioning unit
1566-1484; 160-18
160.3.2.2 Blower
L566-1484; 160-22
160.3.3 Air conditioning controller
1566-1484; 160-23
160.4 Air conditioning 160-26
160.4.1 Basic function of the air conditioning unit
1566-1484; 160-26
160.4.2 Air conditioning compressor
L 566-1484; 160-27
1560.3.2 Quick coupler hydraulics 150-7
150.3.2.1 Overview of the quick coupler hydraulics
L566-1484/0-45466; 150-7
150.3.2.2 Overview of quick coupler hydraulics
L566-1484/45467-51139; 150-9
150.3.2.3 Overview of quick coupler hydraulics
L566-1484/51140-; 150-11
1560.3.2.4 Valve block for quick coupler
1566-1484; 150-13
150.3.3 Quick coupler electrics 150-15
150.3.3.1 Quick coupler electric control unit
L566-1484; 150-15
160 Operator’s cab, heating and air conditioning 160-1
160.1 Overview of operator’s cab, heating and air conditioning unit
L566-1484; 160-3
160.2 Display and control elements 160-5
160.2.1 Electrical components in the control panel 160-5
160.2.1.1 Control unit
1566-1484; 160-5
160.2.2 Touch screen display
L 566-1484; 160-7
160.2.3 Control lever
1566-1484; 160-8
160.2.4 Accelerator pedal
1566-1484; 160-10
160.3 Heating, ventilation, air conditioning 160-12
160.3.1 Heating, ventilation, air conditioning: General overview
L566-1484; 160-12
160.3.2 Heating and air conditioning unit 1680-17
160.3.2.1 Heating and air conditioning unit
1566-1484; 160-18
160.3.2.2 Blower
L566-1484; 160-22
160.3.3 Air conditioning controller
1566-1484; 160-23
160.4 Air conditioning 160-26
160.4.1 Basic function of the air conditioning unit
1566-1484; 160-26
160.4.2 Air conditioning compressor
L 566-1484; 160-27
28
copyright ® Liebher-Werk Bischofshofen GmbH 2019
LIEBHERR L566-1484
LBH/11835198/18/211-20180801_081835/en
LBH/11835199/18/211-20190801_081935/en
LBH/11835199/18/211-20190801_081935/en
Service manual
Contents
160.4.3 Condenser
L566-1484; 160-29
160.44 Dryer
L 566-1484; 160-30
160.4.5 Air conditioning pressure switch
L566-1484; 160-31
170 Lubrication system 170-1
170.1 Liebherr automatic central lubrication system 170-2
170.1.1 Liebherr automatic central lubrication system: overview
L566-1484; 170-2
170.1.2 Liebherr central lubrication pump
L566-1484; 170-8
170.1.3 Progressive distributor MX-F
L566-1484; 170-12
170.1.4 Progressive distributor SXE-2
L 566-1484; 170-14
190 Options 190-1
190.1 Diesel engine without emission type approval
L566-1484; 190-2
190.2 LiDAT 190-4
190.2.1 Overview of LIDAT
L566-1484; 190-4
190.2.2 LiDAT on machine
L566-1484; 190-6
190.3 Weighing device (Liebherr)
1 566-1484/0-54427; 190-8
190.4 Liebherr weighing device with Truck Payload Assist
L566-1484/54428-; 190-14
190.5 Skyview 360° 190-17
190.5.1 Skyview 360°: complete overview
1566-1484; 190-17
190.5.2 Skyview 360° on machine
L566-1484; 190-21
190.6 Remote control for door lock
1566-1484; 190-22
190.7 Adaptive lighting
L566-1484; 190-25
190.8 Personnel detection
1566-1484; 190-27
L566-1484; 160-29
160.44 Dryer
L 566-1484; 160-30
160.4.5 Air conditioning pressure switch
L566-1484; 160-31
170 Lubrication system 170-1
170.1 Liebherr automatic central lubrication system 170-2
170.1.1 Liebherr automatic central lubrication system: overview
L566-1484; 170-2
170.1.2 Liebherr central lubrication pump
L566-1484; 170-8
170.1.3 Progressive distributor MX-F
L566-1484; 170-12
170.1.4 Progressive distributor SXE-2
L 566-1484; 170-14
190 Options 190-1
190.1 Diesel engine without emission type approval
L566-1484; 190-2
190.2 LiDAT 190-4
190.2.1 Overview of LIDAT
L566-1484; 190-4
190.2.2 LiDAT on machine
L566-1484; 190-6
190.3 Weighing device (Liebherr)
1 566-1484/0-54427; 190-8
190.4 Liebherr weighing device with Truck Payload Assist
L566-1484/54428-; 190-14
190.5 Skyview 360° 190-17
190.5.1 Skyview 360°: complete overview
1566-1484; 190-17
190.5.2 Skyview 360° on machine
L566-1484; 190-21
190.6 Remote control for door lock
1566-1484; 190-22
190.7 Adaptive lighting
L566-1484; 190-25
190.8 Personnel detection
1566-1484; 190-27
L566-1484
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
LIEBHERR 29
Contents Service manual
200 Diagnosis 200-1
200.1 Malfunctions 200-2
200.1.1 Warning symbols 200-2
200.1.2 SCR system warning symbols 200-3
200.1.3 Service code indicator in display 200-3
200.2 Troubleshooting 200-6
200.2.1 Replacing fuses 200-6
200.2.1.1 Fuses on fuse board A4 in the operator’s cab 200-6
200.2.1.2 Fuses on fuse board Ada in the left ballast weight 200-9
200.2.1.3 Fuses on fuse board Adb in the operator’s cab 200-11
Contents Service manual
200 Diagnosis 200-1
200.1 Malfunctions 200-2
200.1.1 Warning symbols 200-2
200.1.2 SCR system warning symbols 200-3
200.1.3 Service code indicator in display 200-3
200.2 Troubleshooting 200-6
200.2.1 Replacing fuses 200-6
200.2.1.1 Fuses on fuse board A4 in the operator’s cab 200-6
200.2.1.2 Fuses on fuse board Ada in the left ballast weight 200-9
200.2.1.3 Fuses on fuse board Adb in the operator’s cab 200-11
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