Liebherr L 566 1168 Wheel Loader Service Manual – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 566 1168 Wheel Loader Service Manual – PDF DOWNLOAD
Language : English
Pages : 890
Downloadable : Yes
File Type : PDF
Size: 205 MB
DESCRIPTION:
Liebherr L 566 1168 Wheel Loader Service Manual – PDF DOWNLOAD
- This service manual is designed for trained specialist staff of the Liebherr organisation and their dealers.
- This service manual contains specialist knowledge for repairing Liebherr construc- tion machines. Basic specialist knowledge on electronics, hydraulics, mechanics and engine technology is not contained in this service manual. Therefore special- ized training and qualifications are necessary. Liebherr recommends participating in the Liebherr training program for construction machines.
In this service manual you will find information on:
- You will find information on controls and operation in the operator’s manual. Information on spare parts are in the spare parts catalogue. Please observe the local accident prevention laws.
- You can find information on repairs of machine parts in the service documentation under “Wheel loader – repair instructions”.
Safety instructions
General safety instructions
1. Familiarise yourself with the operator’s manual before starting up the
machine.
Make sure that you are in possession of additional instructions for any special
equipment installed on your machine, and that you have read and understood
them.
2. Only expressly authorised personnel may operate, service or repair the
machine.
Observe the legal minimum ages.
3. Only trained or instructed personnel may operate the machine. Clearly assign
responsibility for operation, rigging, maintenance and repair work.
4. The operator of the machine must ensure that no persons are in the operating
area of the machine on the basis of a risk assessment conducted in respect of
the operating site.
5. Clearly establish the driver’s responsibilities (also with respect to traffic regulations)
and authorise him to refuse to carry out unsafe instructions from third
parties.
6. Personnel undergoing training and instruction, or who are not yet fully qualified,
may only be allowed to work on the machine under constant supervision
by an experienced person.
7. Now and again, check that your personnel are working safely and are aware of
possible dangers in observance of the operator’s manual.
8. Wear safe working clothes when working on the machine.
Do not wear rings, wristwatches, ties, scarves, unbuttoned jackets, loose
clothing or similar garments, as they can become caught in the machinery and
cause injury.
Certain tasks require: safety glasses, safety boots, hard hats, protective
gloves, reflective vests, ear protection etc.
9. Ask the site manager about any special safety regulations in force on the
construction site.
10. Do not hold onto the steering column, the control panel or the control levers
when getting on or off the machine.
You might inadvertently trigger movements which could lead to accidents.
11. Never jump down from the machine. Use the steps, ladders and platforms
provided for getting on and off.
12. Keep all handles, steps, rails, gangways, platforms and ladders free from oil,
grease, mud snow and ice. This reduces the risk of slipping, tripping up or
falling.
13. Familiarise yourself with the emergency exit through the right cab door and/or
the rear window.
14. Unless there are other instructions, perform maintenance and repair work as
follows:
Procedure:
• Park the machine on firm, level ground and lower the working attachment
to the ground.
• Move all control levers to neutral.
• Turn off the diesel engine and take out the ignition key.
15. Before all work on the hydraulic system, depressurise the hydraulic circuits
and the hydraulic tank as described in the operator’s manual.
16. Lock the working hydraulics to prevent accidental actuation before leaving the
operator’s seat.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr L 566 1168 Wheel Loader Service Manual – PDF DOWNLOAD
010.1 Safety instructions 010-4
0101.1 General safety instructions 010-4
010.1.2 Instructions on preventing crushing injuries and burns 010-5
010.1.3 Instructions on preventing fires and explosions 010-5
010.14 Safety instructions for start-up 010-6
0101.5 Safety precautions during start-up 010-6
010.1.6 Instructions for safe working 010-7
010.1.7 Safety instructions for driving on slopes 010-8
0101.8 Parking safely 010-8
010.1.9 Transporting the machine safely 010-8
010.1.10 Towing the machine safely 010-9
010.1.11 Measures for ensuring safe maintenance 010-9
010.1.12 Safety instructions for maintenance work on machines with hydro
accumulators 010-12
010.1.13 Safety instructions for welding work on the machine 010-12
010.1.14 Safety instruction for working on the working attachment 010-12
010.1.15 Safety instructions for transporting the machine by crane 010-13
010.1.16 Safe maintenance of hydraulic hoses and hose lines 010-13
010.1.17 Roll over protective structure (ROPS) and falling object protection
structure (FOPS) 010-14
010.1.17.1 Preventing accidents 010-14
010.1.17.2 Preventing injuries 010-14
010.1.18 Attachments and accessories 010-14
010.1.19 Protection against vibrations 010-15
010.1.20 See and be seen 010-15
010.1.20.1 Field of view and visual aids 010-15
010.1.20.2 Measures during operation. 010-16
010.1.20.3 Modifications to the machine 010-16
010.1.21 Danger area of the machine 010-16
010.2.1 Special tools in general 010-18
010.2.2 Special tools for Liebherr diesel engines 010-19
010.2.3 Special tools for hydraulic cylinders (z-bar kinematics) 010-20
010.2.4 Special tools, hydraulic cylinder (industrial machine) 010-20
010.2.56 Special tools for steering cylinders 010-21
010.2.6 Special tools for the electrical system 010-21
010.2.7 Special tools for the transmission 010-21
010.2.8 Special tools for front axle MT-L II 010-22
010.29 Special tools for rear axle MT-L II 010-22
010.2.10 Special tools for the air conditioning system 010-22
010.2.11 Special tools for Grammer driver’s seat 010-23
010.2.12 Special tools for cab glazing 010-23
010.2.13 Special tools for the central lubrication system (Liebherr) 010-23
010.2.14 Special tools for the central lubrication system (Groeneveld) 010-24
Standards and regulations 010-25
010.3.1 Prestressing forces and tightening torques for bolts with metric
010.3.1.1 Range of application and purpose 010-25
010.3.1.2 Other applicable documents 010-25
010.3.1.3 Modifications and descriptions 010-26
010.3.1.4 Tightening torques 010-26
010.3.2 Liebherr standards for assembly instructions and tightening torques010-32
Preservation guidelines 010-33
010.4.1 General information 010-33
010.4.2 Machine out of service for an unknown period of time 010-33
010.4.3 Putting the machine out of service 010-34
010.4.3.1 Out of service for up to 2 months 010-34
0104.3.2 Out of service for up to 12 months 010-35
0104.3.3 Out of service for longer than 12 months 010-36
010.4.4 Putting back into service 010-36
020.1 Overall machine 020-5
0201.1 Complete machine with bucket (Z lift arms)
L566-1168/27707-; 020-5
0201.2 Complete machine with bucket (industrial lift arms)
L566-1168/27707~ 020-6
020.1.3 Attachment: Light material bucket
L566-1168/27707~ 020-8
020.14 Attachment: High dump bucket
L566-1168/27707-; 020-10
0201.5 Attachment: Forklift
L566-1168/27707~; 020-11
020.1.6 Attachment: Timber grabber
L566-1168/27707~; 020-13
020.2 Drive group 020-15
020.2.1 Engine
L566-1168/27707-; 020-15
020.2.2 Diesel particulate filter temperature sensors
L566-1168/27707~ 020-16
020.2.3 Fuel tank
L566-1168/27707~ 020-17
020.24 Fuel pre-filter (separator filter)
L566-1168/27707-; 020-17
020.2.5 Fuel fine filter
L566-1168/27707-; 020-17
0202.6 Air filter vacuum switch
L566-1168/27707~ 020-17
020.2.7 Clutch
L566-1168/27707-; 020-17
0202.8 Splitter box
L566-1168/27707-; 020-18
020.3 Cooling system 020-19
020.3.1 Fan gear pump
L566-1168/27707-; 020-19
020.3.2 Fan gear motor
L566-1168/27707~ 020-19
020.3.3 Hydraulic oil temperature sensor B8
L566-1168/27707-; 020-19
020.4 Working hydraulics 020-20
020.4.1 Working hydraulics pump
L566-1168/27707~ 020-20
020.4.2 Control valve block
L566-1168/27707-; 020-20
020.4.4 Working hydraulics lockout solenoid valve Y14
020.4.5 Pilot control hydro accumulator
020.4.6 Float position pressure switch
020.4.7 Stabilisation module
020.4.8 Ride control hydro accumulator
020.4.9 Z kinematics and industrial lift arms lift cylinder
020.4.10 Z kinematics tilt cylinder
Travel hydraulics 020-24
020.5.1 Variable displacement pump
020.5.2 Variable displacement motor 1
020.5.3 Variable displacement motor 2
020.5.4 Variable displacement motor scavenging gear pump
Hydraulic components 020-26
020.6.1 Filter unit
020.6.2 Breather filter
Steering system 020-27
020.7.1 Steering pump
020.7.2 Servostat
020.7.3 Steering cylinder
020.7.4 Steering damper hydro accumulator
020.7.5 Emergency steering pump
020.7.6 Emergency steering pressure switch B3
020.8 Brake system 020-29
0208.1 Brake system gear pump
L566-1168/27707~ 020-29
020.8.2 Compact brake valve
L566-1168/27707-; 020-29
0208.3 Service brake hydro accumulator
L566-1168/27707~ 020-29
020.84 Brake light pressure switch B12
L566-1168/27707-; 020-29
0208.5 Accumulator charge pressure switch B19
L566-1168/27707~ 020-30
020.8.6 Parking brake hydro accumulator
L566-1168/27707~ 020-30
0208.7 Overspeed protection solenoid valve Y16
L566-1168/27707-; 020-30
020.9 Electrical system 020-31
0209.1 Central control unit (Master 4)
L566-1168/27707-; 020-31
020.9.2 Input module
L566-1168/27707~ 020-31
020.9.3 Output module
L566-1168/27707-; 020-31
020.94 Battery
L566-1168/27707~ 020-32
020.9.5 Reversing camera
L566-1168/27707-; 020-32
020.10 Gearbox 020-33
020.10.1 Transmission
L566-1168/27707~; 020-33
020.10.2 Gear shifting solenoid valves
L566-1168/27707~; 020-34
020.10.3 Speed sensors
L566-1168/27707~ 020-34
020.10.4 Transmission gear pump
L566-1168/27707-; 020-34
020.11 Axles and drive shafts 020-35
020.11.1 Front axle
L566-1168/27707~ 020-35
020.112 Rear axle
L566-1168/27707-; 020-35
020.11.3 Front cardan shaft
L566-1168/27707-; 020-35
020.11.5 Tyres
1L566-1168/27707-; 020-36
020.11.56.2 Tyres for timber handling 020-38
020.11.56.3 Special tyres 020-38
020.11.5.4 Tyres for machines with optional accessories 020-39
020.12 Steel parts of the basic machine 020-40
020.12.1 Ballast weight
L566-1168/27707-; 020-40
020.13 Working attachment 020-41
020.13.1 Lift arms with Z kinematics
1L566-1168/27707-; 020-41
020.14 Operator’s cab, heating and air conditioning 020-42
020.14.1 Heating, air conditioning
L566-1168/27707-; 020-42
020.14.2.1 Air conditioning 020-42
020.14.3.1 Air conditioning compressor 020-42
020.14.4 Condenser
L566-1168/27707-; 020-42
020.14.5 Dryer
L566-1168/27707-; 020-43
020.14.6 Air conditioning pressure switch
L566-1168/27707-; 020-43
020.14.7 Anti-icing temperature sensor
1L566-1168/27707-; 020-43
020.15 Lubrication system 020-45
020.15.1 Central lubrication system (Liebherr)
L566-1168/27707-; 020-45
020.15.1.1 Central lubrication pump 020-45
020.15.1.2 Progressive distributor 020-45
030 Maintenance 030-1
030.1 Maintenance and inspection schedule 030-10
030.2 Filling quantities and lubrication chart 030-15
030.2.1 Recommended lubricants
L566-1168/27707-; 030-15
030.2.2 Recommended operating fluids
L566-1168/27707-40348; 030-16
030.2.3 Recommended operating fluids
1 566-1168/40349-; 030-16
030.3 Lubricants and fuels 030-17
030.3.1 General information on lubricants and fuels 030-17
030.3.1.1 General questions 030-17
030.3.1.2 Safety data sheets 030-17
030.3.1.3 Technical data sheets 030-17
030.3.1.4 Specific Liebherr standards 030-17
030.3.2 General information on changing lubricants and fuels 030-17
030.3.3 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 030-18
030.3.4 Diesel fuels
L566-1168/27707~; 030-18
030.3.4.1 Specification 030-18
030.3.4.2 Sulphur content of the diesel fuel, lubricity 030-18
030.3.4.3 Diesel fuel at low temperatures (winter operation) 030-19
030.3.4.4 Flow improvers at low temperatures 030-19
030.3.5 Diesel fuels for diesel engines without emission-type approval
L566-1168; 030-19
030.3.5.1 Minimum quality requirement 030-19
030.3.6 Lubricating oils for diesel engines
L566-1168/27707~; 030-20
030.3.6.1 Lubricating oil quality 030-20
030.3.6.2 Lubricating oil viscosity 030-20
030.3.6.3 Complicating factors affect the oil change 030-21
030.3.7 Engine oils for diesel engines without emission-type approval
L 566-1168; 030-21
030.3.7.1 Liebherr recommendation 030-21
030.3.7.2 Other approved engine oils 030-21
030.3.7.3 Minimum quality requirement 030-22
030.3.7.4 Changing intervals 030-22
030.3.7.5 Complicating factors 030-22
030.3.8 Refrigerant
L566-1168; 030-22
030.3.9 Coolants for diesel engines
L566-1168/27707-40348; 030-23
030.3.9.1 General recommendations 030-23
030.3.9.2 Water (fresh water) 030-23
030.3.9.3 Coolant mixing ratio 030-23
030.3.9.5 Corrosion inhibitors without antifreeze 030-24
030.3.10 Coolants for diesel engines
L566-1168/40349-; 030-25
030.3.10.1 General recommendations 030-25
030.3.10.2 Water (fresh water) 030-25
030.3.10.3 Coolant – Mixing ration 030-26
030.3.10.4 Approved antifreeze and corrosion inhibitors 030-26
030.3.10.5 Permissible premixed antifreeze/corrosion inhibitors 030-26
030.3.10.6 Corrosion inhibitors without antifreeze 030-27
030.3.11 Hydraulic oil
L566-1168/27707-; 030-27
030.3.11.1 Liebherr hydraulic oil 030-28
030.3.11.2 Using engine oil as hydraulic oil 030-28
030.3.11.3 Warming up 030-29
030.3.11.4 Biodegradable hydraulic oils 030-29
030.3.11.56 Changing the oil, analysing the oil, changing filters 030-30
030.3.12 Lubricating oils for splitter boxes
L566-1168/27707-; 030-31
030.3.13 Lubricating oils for transmissions
L566-1168/27707-; 030-32
030.3.14 Lubricating oils for axles
L566-1168/27707-; 030-33
030.3.15 Lubrication grease and other lubricants
L566-1168/27707-; 030-33
030.3.15.1 Minimum quality requirements 030-34
030.3.15.2 Liebherr lubrication grease 030-34
030.4 Maintenance tasks 030-36
030.4.1 Safety precautions
L566-1168/27707-; 030-36
030.4.2 Preparatory tasks for maintenance 030-36
0304.21 Maintenance positions
L566-1168/27707-; 030-37
030.4.2.2 Opening the service accesses
L566-1168/27707-; 030-38
030.4.2.3 Turning off the battery main switch
L566-1168/27707-; 030-40
030.4.3 Overall machine 030-41
030.4.3.1 Checking the machine for external damage
L566-1168/27707-; 030-41
030.4.3.3 Cleaning the machine
030.4.3.4 Checking the machine for leaks
030.4.3.5 Making sure the bolted connections are tight
030.4.3.6 Corrosion protection system for use with salt and arti-
030.4.3.7 Oil analyses
Drive group 030-50
030.4.4.1 Checking the engine oil level
030.4.4.2 Changing diesel engine oil
030.4.4.3 Changing the engine oil filter
030.4.4.4 Checking the V-ribbed belt on the engine
030.4.4.5 Changing the V-ribbed belt on the engine
030.4.4.6 Checking the mounting and sensor cable connec-
030.4.4.7 Checking the engine valve clearance
030.4.4.8 Changing the diesel engine oil separator filter
030.4.4.9 Checking the engine heating flange
030.4.4.10 Changing the engine heating flange
030.4.4.11 Draining off condensate and sediment from the fuel
030.4.4.12 Draining off condensate from the Separ fuel pre-filter
030.4.4.13 Changing the Separ fuel pre-filter insert
Contents Service manual
030.4.4.14 Changing the fuel fine filter
L566-1168/27707-; 030-64
030.4.4.15 Bleeding the fuel system
L566-1168/27707-; 030-65
030.4.4.16 Diesel engine – checking the tightening torque of the
clips on the external EGR radiator
L566-1168; 030-67
030.4.4.17 Cleaning the air filter service cover and dust
discharge valve
L566-1168/27707-; 030-67
030.4.4.18 Checking the air suction system for leaks and tight
fitting
L566-1168/27707-; 030-68
030.4.4.19 Cleaning or changing the main filter element
L566-1168/27707-; 030-69
030.4.4.20 Changing the air filter safety element
1L566-1168/27707-; 030-72
030.4.4.21 Cleaning the oil bath air filter (optional)
L566-1168/27707-; 030-73
030.4.4.22 Checking the oil level in the splitter box
L566-1168/27707-; 030-74
030.4.4.23 Changing the splitter box oil
L566-1168/27707-; 030-75
030.4.4.24 Checking the exhaust system for leaks and tight
fitting
1L566-1168/27707-; 030-76
030.4.4.25 Cleaning or changing the diesel particulate filter
L566-1168/27707-; 030-77
030.4.5 Cooling system 030-86
030.4.5.1 Checking the coolant antifreeze and corrosion inhib-
itor concentration
1L566-1168/27707-; 030-86
0304.5.2 Cleaning the cooling system
L566-1168/27707-; 030-90
0304.53 Changing the coolant
L566-1168/27707-40348; 030-91
0304.5.4 Changing the coolant
1L566-1168/40349-; 030-93
030.46 Working hydraulics 030-96
030.4.6.1 Lubricating the solenoids, universal joints and
tappets on the pilot control unit
L566-1168/27707-; 030-96
030.4.7 Hydraulic components 030-96
0304.71 Checking the oil level in the hydraulic tank
1L566-1168/27707-; 030-96
hydraulic tank
L566-1168/27707-; 030-98
030.4.7.3 Draining off condensate and sediment from the
hydraulic tank
L566-1168/27707-; 030-99
030.4.7.4 Changing the hydraulic tank return suction filter
L566-1168/27707-; 030-100
030.4.7.5 Changing the hydraulic tank breather filter
L566-1168/27707-; 030-101
030.4.7.6 Hydraulic tank – changing the oil in the hydraulic
system
L566-1168/27707-; 030-101
030.4.8 Steering system 030-103
030.4.8.1 Testing the steering
L566-1168/27707-; 030-103
030.4.8.2 Lubricating the bearing points on the steering cylin-
ders
L566-1168/27707-; 030-104
0304.9 Brake system 030-105
030.4.9.1 Testing the service brake and parking brake
L566-1168/27707-; 030-105
030.4.9.2 Checking the service brake discs for wear
L566-1168/27707-; 030-106
030.4.9.3 Checking the gap and wear on the parking brake
linings
L566-1168/27707-; 030-108
030.4.10 Electrical system 030-113
030.4.10.1 Checking the lights
L566-1168/27707-; 030-113
030.4.10.2 Checking the batteries, fluid level and terminals
L566-1168/27707-; 030-114
030.4.10.3 Changing the travel direction rocker switch and cap
(optional) on the control lever
L566-1168/27707-; 030-116
030.4.11 Gearbox 030-118
030.4.11.1 Checking the transmission oil level
L566-1168/27707-; 030-118
030.4.11.2 Changing the transmission oil
L566-1168/27707-; 030-119
030.4.11.3 Changing the transmission oil filter
L566-1168/27707-; 030-120
030.4.12 Axles and drive shafts 030-121
030.4.12.1 Checking the axle oil levels
L566-1168/27707-; 030-121
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
566-1168 LIEBHERR 15
Contents Service manual
030.4.12.2 Changing the axle oil
L566-1168/27707-; 030-121
0304.12.3 Checking the cardan shafts
L566-1168/27707-; 030-123
030.4.124 Checking the tyre pressure
L566-1168/27707-; 030-123
030.4.12.5 Checking the wheel tightness
L566-1168/27707-35541; 030-123
030.4.12.6 Checking the wheel tightness
L566-1168/35542-; 030-124
030.4.13 Steel parts of the basic machine 030-125
030.4.13.1 Lubricating the articulation bearing and the rear axle
oscillating bearing
L566-1168/27707-; 030-125
030.4.13.2 Covering – lubricating locks and hinges
L566-1168/27707-; 030-126
030.4.13.3 Greasing the rear section cover lower hinges
L566-1168/27707-; 030-126
030.4.14 Working attachment 030-127
030.4.14.1 Lubricating the lift arms and attachment
L566-1168/27707-; 030-127
0304.14.2 Checking the bucket bearing seals and the bearing
bushings on the lift arms
L566-1168/27707-; 030-128
030.4.14.3 Checking the lift arm bucket stops
L566-1168/27707-; 030-130
030.4.14.4 Lubricating and testing the quick-change device
1L566-1168/27707-; 030-131
030.4.15 Operator’s cab, heating and air conditioning 030-132
030.4.15.1 Lubricating the elongated hole on the accelerator
pedal and checking the bearing
L566-1168/27707-; 030-132
030.4.15.2 Cleaning the fresh and recirculated air filters
1L566-1168/27707-; 030-133
030.4.15.3 Changing the fresh and recirculated air filters
L566-1168/27707-; 030-135
030.4.15.4 Checking the condition and function of the safety belt
L566-1168/27707-; 030-136
0304.15.5 Checking and topping up the windscreen washer
reservoir
L566-1168/27707-; 030-136
030.4.15.6 Lubricating the cab door hinges
L566-1168/27707-; 030-137
030.4.15.7 Checking the seals on the driver’s cab
L566-1168/27707-; 030-137
copyright ® Liebher-Werk Bischofshofen GmbH 2019
16 LIEBHERR 1566-1168
LBH/M1450169/17/211-20190329_103915/en
Lubrication system 030-139
030.4.16.1 Checking the lubrication system grease reservoir
030.4.16.2 Checking the pipes, hoses and lubrication points of
030.4.16.3 Checking whether metered quantities are adequate
tion system
L566-1168/27707-; 030-140
030.6 Testing and adjustment tasks 030-146
030.6.1 Safety precautions
L566-1168/27707-; 030-146
0306.2 Overall machine 030-147
030.6.2.1 Preparatory tasks for testing and adjustment
L566-1168/27707-; 030-147
030.6.2.2 Bringing the machine up to operating temperature
L566-1168/27707-; 030-148
0306.3 Drive group 030-149
030.6.3.1 Calibrating the pedals
L566-1168/27707-; 030-149
030.6.3.2 Checking the engine speed
L566-1168/27707-; 030-149
030.6.3.3 Engine: Reading the service files
L566-1168/27707-; 030-150
030.6.3.4 Diesel particulate filter: Performing service regenera-
tion.
L566-1168/27707-; 030-151
0306.4 Cooling system 030-153
030.6.4.1 Fan gear motor proportional pressure relief valve
L566-1168/27707-; 030-153
030.6.5 Working hydraulics 030-155
030.6.5.1 Working hydraulics pump flow regulator (standby
pressure)
L566-1168/27707-; 030-155
030.6.5.2 Working hydraulics pump, flow regulator (differential
pressure)
L566-1168/27707-; 030-157
030.6.5.3 Working hydraulics pump, power regulator
L566-1168/27707-; 030-158
Contents
030.6.5.5 Z kinematics control valve block primary pressure
030.6.5.6 Z kinematics control valve block LS pressure cut-off
0306.5.7 Industrial lift arm control valve block secondary pres-
030.6.5.8 Industrial lift arm control block, primary pressure
030.6.5.9 Industrial lift arms control valve block LS pressure
030.6.5.10 Stabilisation module cut-off function
030.6.5.11 Nitrogen filling of ride control hydro accumulator
030.6.5.12 Testing the control valve block for leakage
Hydraulic components 030-174
030.6.6.1 Checking the hydraulic lines for damage
Travel hydraulics 030-179
030.6.7.1 Travel pump, high pressure sensor
0306.7.2 Travel pump replenishing pressure relief valve
030.6.7.3 Travel pump high pressure relief valves
030.6.7.4 Travel pump pressure cut-off
030.6.7.5 Travel pump block curve calibration
0306.7.6 Travel motors, automatic calibration
030.6.7.7 Hydro accumulator supply, nitrogen filling
030.6.7.8 Engine output
LBH/M1450169/17/211-20190329_103915/en
tion sensor and magnetic rod
Steering system 030-194
030.6.8.1 Steering pump LS pressure cut-off valve
030.6.8.2 Steering pump flow regulator (standby pressure)
030.6.8.3 Steering pump flow regulator (differential pressure)
Brake system 030-198
030.6.9.1 Compact brake valve, hydro accumulator charging
030.6.9.2 Service brake pressure
030.6.9.3 Service brake hydro accumulator capacity
030.6.9.4 Accumulator charge pressure switch shift pressure
Electrical system 030-202
030.6.10.1 Central control unit (Master4) Creating a Servicefile
030.6.10.2 Central control unit (Master4): software update
030.6.10.3 Setting the IP addresses of the central control unit
030.6.10.4 Resetting the central control unit (Master)
030.6.10.5 Testing the CAN line
system information
Gearbox 030-219
030.6.11.1 Control valve block shift pressure
030.6.11.2 Nitrogen filling of transmission hydro accumulator
Operator’s cab, heating and air conditioning 030-221
the air conditioning unit
L566-1168/27707-; 030-221
Contents
L566-1168/27707-;
L566-1168/27707-; 030-223
030.6.13 Options 030-225
030.6.13.1 Checking the LiDAT connection status
L566-1168/27707-; 030-225
030.6.13.2 LiDAT: activating data transmission manually
1566-1168; 030-227
040 Drive group 040-1
040.1 Engine 040-3
040.1.1 Diesel engine overview
L566-1168/27707-; 040-3
040.1.2 Electrical components on the engine
L566-1168/27707-; 040-7
040.1.3 Speed sensor for crankshaft
L566-1168/27707-; 040-8
040.1.4 Camshaft speed sensor
L566-1168/27707-; 040-9
040.1.5 Fuel system 040-10
040.1.5.1 Overview of the fuel system
L566-1168/27707-; 040-11
040.1.5.2 Fuel level sensor
L566-1168/27707-; 040-12
040.1.6 Air filter system 040-12
040.1.6.1 Air filter
L566-1168/27707-; 040-13
040.1.6.2 Vacuum switch
L566-1168/27707-; 040-14
040.1.7 Exhaust system 040-14
040.1.7.1 Overview of the diesel particulate filter
L566-1168/27707-; 040-15
040.1.7.2 Diesel oxidation catalyst (DOC)
L566-1168/27707-; 040-20
040.1.7.3 Diesel particulate filter module
L566-1168/27707-; 040-21
040.1.7.4 Removing the diesel particulate filter
L 566-1168; 040-21
040.1.7.5 Installing the diesel particulate filter
1566-1168; 040-25
copyright ® Liebher-Werk Bischofshofen GmbH 2019
20 LIEBHERR L566-1168
LBH/M1450169/17/211-20190329_103915/en
L566-1168/27707-; 040-29
040.3 Splitter box
1L566-1168/27707-; 040-31
050 Cooling system 050-1
050.1 Overview of the cooling system
L566-1168/27707-; 050-2
050.2 Cooling system hydraulics 050-3
050.2.1 Overview of the hydraulics cooling system
L566-1168/27707-; 050-3
0502.2 Fan gear pump
L566-1168/27707-; 050-5
050.2.3 Fan gear motor
L566-1168/27707~; 050-7
050.3 Cooling system electronics 050-11
050.3.1 Electric fan speed control
L566-1168/27707-; 050-11
050.3.2 Hydraulic oil temperature sensor
L566-1168/27707-; 050-13
060 Working hydraulics 060-1
060.1 Working hydraulics – Overview
1L566-1168/27707-34156; 060-3
060.2 Overview of the working hydraulics
L566-1168/34157-; 060-10
060.3 Working hydraulics pump
1L566-1168/27707-; 060-15
060.4 Control valve block
L566-1168/27707-; 060-23
060.5 Pilot control 060-29
060.5.1 Overview of the pilot control unit
L566-1168/27707~; 060-29
060.5.2 Pilot control unit
L566-1168/27707-; 060-33
060.5.3 Pilot control solenoid valve
L566-1168/27707~; 060-38
060.54 Pilot control hydro accumulator
L566-1168/27707-; 060-39
0605.5 Float position pressure switch
L566-1168/27707~ 060-40
060.6 Ride control 060-42
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
L566-1168 LIEBHERR 2
Contents
L566-1168/27707-34156; 060-42
060.6.2 Overview of the ride control system
1L566-1168/34157-; 060-48
060.6.3 Stabilisation module
L566-1168/27707-; 060-51
060.6.4 Hydro accumulator unit
L566-1168/27707-; 060-55
060.7 Hydraulic cylinders of the working hydraulics 060-57
060.7.1 Hydraulic cylinders for Z kinematics 060-57
060.7.1.1 Z kinematics lift cylinder
L566-1168/27707-; 060-57
060.7.1.2 Z kinematics tilt cylinder
L566-1168/27707-; 060-58
060.7.2 Hydraulic cylinders for industrial lift arms 060-59
060.7.2.1 Lift cylinder for industrial lift arms
L566-1168/27707-; 060-59
060.7.2.2 Industrial lift arms {ilt cylinder
L566-1168/27707-; 060-60
070 Travel hydraulics 070-1
070.1 Travel hydraulics overview
L566-1168/27707-35016; 070-2
070.2 Travel hydraulics overview
L566-1168/35017-37527; 070-12
070.3 Travel hydraulics overview
L566-1168/37528-; 070-16
070.4 Variable displacement pump
L566-1168/27707-37527; 070-20
070.5 Travel pump
L566-1168/37528-~; 070-31
070.6 Travel motors 070-37
070.6.1 Overview of the variable displacement motors
L566-1168/27707-; 070-37
070.6.2 Variable displacement motor
1 566-1168/27707-; 070-40
070.6.3 Discharge cut-off solenoid valve
L566-1168/27707-; 070-45
070.6.4 Supply hydro accumulator
1L566-1168/27707-; 070-47
080 Hydraulic components 080-1
080.1 Hydraulic tank 080-2
LBH/M1450169/17/211-20190329_103915/en
080.1.1 Overview of the hydraulic tank
L566-1168/27707-; 080-2
080.1.2 Filter unit
L566-1168/27707-; 080-5
080.1.3 Breather filter
L566-1168/27707-; 080-10
090 Steering system 090-1
090.1 Steering system overview
L566-1168/27707-34445; 090-2
090.2 Steering system overview
L566-1168/34446-; 090-9
090.3 Steering pump
L566-1168/27707~; 090-13
090.4 Servostat
1L566-1168/27707-; 090-20
090.5 Steering cylinder 090-25
080.5.1 Steering cylinder overview
L566-1168/27707-; 090-25
0905.2 Steering cylinder pressure relief valve
L566-1168/34446-; 090-27
090.5.3 Steering damper hydro accumulator
L566-1168/27707-; 090-28
090.6 Emergency steering 090-30
0906.1 Emergency steering overview
L566-1168/27707-; 090-30
090.6.2 Emergency steering pump
L566-1168/27707-; 090-34
0906.3 Emergency steering electronics 090-36
090.6.3.1 Overview of the electronic control system
L566-1168/27707-; 090-36
090.6.3.2 Emergency steering pressure switch
L566-1168/27707-; 090-38
090.6.3.3 Emergency steering check pressure switch
L566-1168/27707-; 090-39
090.6.4 Valve block
L566-1168/27707-; 090-40
090.7 Joystick steering 090-43
090.7.1 Joystick steering – overview
L566-1168/34446-; 090-43
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
566-1168 LIEBHERR 23
Contents
100.1 Overview of the brake system
L566-1168/27707-; 100-2
100.2 Service brake and parking brake 100-9
100.2.1 Compact brake valve
L566-1168/27707-; 100-9
100.3 Service brake 100-13
100.3.1 Service brake hydro accumulator
1 566-1168/27707-; 100-13
100.3.2 Brake light pressure switch
L566-1168/27707-; 100-14
100.3.3 Accumulator charge pressure switch
L566-1168/27707-; 100-15
100.4 Parking brake 100-16
100.4.1 Parking brake
L566-1168/27707-; 100-16
100.4.2 Disc brake
1 566-1168/27707-; 100-18
100.4.3 Parking brake hydro accumulator
L566-1168/27707-; 100-21
100.5 Overspeed protection 100-22
100.5.1 Overview of the overspeed protection system
L566-1168/27707-; 100-22
100.5.2 Overspeed protection solenoid valve
L566-1168/27707-; 100-26
Electrical system 110-1
110.1 Overview of the electrical system
L566-1166/27707-; 110-2
110.2 Lighting
L566-1168/27707-; 110-7
110.3 Circuit diagrams
L566-1168/27707-; 110-9
110.4 Electronic control unit 110-11
110.4.1 Central control unit (Master4)
L566-1168/27707-; 110-11
110.4.2 Modules 110-156
1104.21 Input modules
1L566-1168/27707-; 110-15
110.4.2.2 Output modules
L566-1168/27707-; 110-18
110.5 Electrical components of the driver’s cab 110-23
Service manual Contents
110.5.2 Fuse and relay board
L566-1168/27707-; 110-24
110.6 Electrical components in the rear section 110-30
110.6.1 Battery installation
L566-1168/27707-; 110-30
110.7 Rear area monitoring with camera 110-32
110.7.1 Overview of rear area monitoring with camera
L566-1168/27707-; 110-32
110.7.2 Camera
L566-1168/27707-; 110-33
120 Gearbox 120-1
120.1 Overview of the transmission
L566-1168/27707-; 120-2
120.2 Mechanical transmission
L566-1168/27707-; 120-4
120.3 Transmission hydraulics 120-10
120.3.1 Overview of the hydraulic control system
L566-1168/27707-; 120-10
120.3.2 Transmission gear pump
L566-1168/25344-; 120-14
120.3.3 Control valve block
L566-1168/27707~ 120-16
120.3.4 Transmission hydro accumulator
L566-1168/25344-; 120-17
120.4 Transmission electronics 120-18
120.41 Overview of the electronic control system
L566-1168/25344-; 120-18
120.4.2 Gear shifting solenoid valves
L566-1168/27707~; 120-20
§ 120.4.3 Speed sensors
3 L566-1168/27707~ 120-21
2 120.4.4 Gear oil temperature switch
g L566-1168/27707-; 120-22
3 130 Axles and drive shafts 130-1
g 130.1 Axles 130-2
ES
3 130.1.1 Axles
L566-1168/27707-; 130-2
130.2 Cardan shafts 130-8
Contents
130.2.2 Rear cardan shaft
1L566-1168/27707-; 130-9
140 Steel parts of the basic machine 140-1
140.1 Vehicle frame 140-2
140.1.1 Articulation bearing
1L566-1168/27707-; 140-2
140.1.2 Oscillating bearing and oscillating axle frame
1 566-1168/27707-; 140-4
140.1.3 Articulation lock
L566-1168/27707-; 140-5
140.2 Ballast weight
L566-1168/27707-; 140-7
140.3 Covering 140-8
140.3.1 Covering overview
L566-1168/27707-; 140-8
140.4 Cab access
L566-1168/27707-; 140-11
150 Working attachment 150-1
160.1 Lift arms for Z kinematics 150-2
150.1.1 Overview of z-bar lift arm kinematics
L566-1168/27707-; 150-2
150.1.2 Pin bearing 160-3
150.1.2.1 Standard bearing
L566-1168/27707-; 150-3
150.1.2.2 Bucket bearing
L566-1168/27707-; 150-5
160.1.2.3 Removing the bucket bearing
1L566-1168/27707-; 150-6
150.1.2.4 Installing the bucket bearing
L566-1168/27707-; 150-9
150.2 Quick coupler 160-12
150.2.1 Quick-change device (optional)
L566-1168/27707-; 150-12
150.3 Bucket
L566-1168/27707-; 150-14
150.4 Forklift
L566-1168/27707-; 150-15
LBH/M1450169/17/211-20190329_103915/en
160 Operator’s cab, heating and air conditioning 160-1
160.1 Overview of the cab, heating and air conditioning unit
1L566-1168/27707-; 160-3
160.2 Display and control elements 160-6
160.2.1 Electrical components in the control panel 160-6
160.2.1.1 Overview of electrical components in the control
panel
L566-1168/27707-; 160-6
160.2.1.2 Control unit for main functions
L566-1168/27707-; 160-6
160.2.1.3 Electric control unit
L566-1168/27707-; 160-8
160.2.1.4 Starter switch
L566-1168/27707-; 160-12
160.2.2 Touch screen display
L566-1168/27707-; 160-13
160.2.3 Control lever
L566-1168/27707~; 160-15
160.3 Heating, ventilation, air conditioning 160-18
160.3.1 Heating and air conditioning unit 160-18
160.3.1.1 Heating and air conditioning unit
L566-1168/27707-; 160-18
160.3.1.2 Blower
L566-1168/27707-; 160-20
160.3.2 Heating/air conditioning electronics
L566-1168/27707~ 160-21
160.4 Air conditioning 160-23
160.4.1 Air conditioning compressor
L566-1168/27707-; 160-23
160.4.2 Condenser
L566-1168/27707~ 160-24
160.4.3 Dryer
L566-1168/27707-; 160-26
160.4.4 Air conditioning pressure switch
L566-1168/27707-; 160-27
160.4.5 Evaporator
L566-1168/27707-; 160-28
160.4.6 Anti-icing temperature sensor
L566-1168/27707~ 160-29
160.4.7 Automatic air conditioning 160-29
160.4.7.1 Overview of the automatic air conditioning
L566-1168/27707-; 160-29
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
566-1168 LIEBHERR 27
Contents Service manual
160.4.7.2 Interior temperature sensor and air flow temperature
sensor
L566-1168/27707-; 160-31
160.4.7.3 Outside temperature sensor
L566-1168/27707-; 160-31
160.4.7.4 Sun sensor
L566-1168/27707-; 160-32
170 Lubrication system 170-1
170.1 Liebherr automatic central lubrication system 170-2
170.1.1 Overview of Liebherr automatic central lubrication system
L566-1168/27707-; 170-2
170.1.2 Liebherr central lubrication pump
L566-1168/27707-; 170-6
170.1.3 Progressive distributor MX-F
L566-1168/27707-; 170-10
190 Options 190-1
190.1 Diesel engine without emission type approval
L566-1168; 190-2
190.2 LIiDAT 190-3
190.2.1 Overview of LiDAT
L566-1168/27707-; 190-3
190.2.2 LiDAT on the machine
L566-1168/27707-; 190-5
190.3 Refuelling system
L566-1168/27707-; 190-9
190.4 Weighing device (Liebherr)
L566-1168/27707-; 190-12
200 Diagnosis 200-1
200.1 Malfunctions 200-2
200.1.1 Service codes in the display unit 200-2
200.1.1.2 Display of service codes 200-2
200.1.1.3 Effects of a fault 200-2
200.1.1.4 Correcting an error 200-3
200.2 Troubleshooting 200-4
200.2.1 Replacing fuses 200-4
200.2.1.1 Fuses in the engine compartment 200-4
200.2.1.2 Plug-in fuses on the relay and fuse board 200-5
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
- The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
- Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer
S.V