Liebherr L 538 1356 Wheel Loader Operator’s Manual SN 37351 – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 538 1356 Wheel Loader Operator’s Manual SN 37351 – PDF DOWNLOAD
Language : English
Pages : 258
Downloadable : Yes
File Type : PDF
Size: 57.2 MB
DESCRIPTION:
Liebherr L 538 1356 Wheel Loader Operator’s Manual SN 37351 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr Brasil Guindastes e Maquinas
Operatrizes L TDA
Type: L 538
Type no.: 1356
From Serial no.: 37351
Preface:
This operating manual has been written for the driver and for the maintenance personnel of the machine. It contains the following descriptions:
- Chapter 1: Product description
- Chapter 2: Safety regulations
- Chapter 3: Handling and operation
- Chapter 4: Malfunctions
- Chapter 5: Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading of the machine.
This manual helps the driver become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
- Increases reliability during operation
- Extends the service life of your machine
- Reduces repair costs and downtime
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
- In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations. Also, observe the recognized technical regulations for safe and correct operation in addition to the operating manual and applicable national and local legal accident prevention rules.
- This operating manual contains all the information you need to operate and service your machine. Please note that some illustrations in this manual may show details and equipment that are different from those on your machine. On some pictures, protective devices and covers have been removed for a better view. We constantly make improvements to our machines, which means there may have been modifications to your machine that are not mentioned in this manual.
- However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
Liability and warranty:
Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments, and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.
- The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
- In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance, or failure to observe safety instructions.
Modifications, conditions, copyright:
- We reserve the right to make changes without notice as a result of technological development.
- The information and illustrations in this manual may not be reproduced, distributed, or used for commercial purposes. All rights under copyright law are expressly reserved.
- The warranty and liability terms contained in Liebherr’s general conditions of trade are not affected by the information in the manual.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr L 538 1356 Wheel Loader Operator’s Manual SN 37351 – PDF DOWNLOAD
1 Product description 15
1.1 Technical description 16
1.1.1 Overview of the entire machine 15
1.2 Technical data 16
1.2.1 Sound level 16
1.2.2 Diesel engine 16
1.2.3 Electrical system 16
1.2.4 Travel drive 17
1.2.5 Hydrostatic travel drive 17
1.2.6 Travel speeds 17
1.2.7 Axles 17
1.2.8 Brakes 18
1.2.9 Steering 18
1.2.10 Working hydraulics 18
1.2.11 Liftarms 18
1.2.12 Operator’s cab 19
1.2.13 Heating, ventilation, air conditioning 19
1.2.14 Tow hitch 20
1.2.15 Ballast 20
1.2.16 Tyres 21
1.2.17 Snow chains or guard chains 22
1.2.18 Foam-filled tyres 22
1.2.19 Complete machine with loading bucket (z-bar kinematics) 22
1.2.20 Complete machine with loading bucket (parallel kinematics) 24
1.2.21 Working attachment: forklift 26
2 Safety warnings, signs 29
2.1 Waming symbols 29
21.1 Other designations 29
1.1 Technical description 16
1.1.1 Overview of the entire machine 15
1.2 Technical data 16
1.2.1 Sound level 16
1.2.2 Diesel engine 16
1.2.3 Electrical system 16
1.2.4 Travel drive 17
1.2.5 Hydrostatic travel drive 17
1.2.6 Travel speeds 17
1.2.7 Axles 17
1.2.8 Brakes 18
1.2.9 Steering 18
1.2.10 Working hydraulics 18
1.2.11 Liftarms 18
1.2.12 Operator’s cab 19
1.2.13 Heating, ventilation, air conditioning 19
1.2.14 Tow hitch 20
1.2.15 Ballast 20
1.2.16 Tyres 21
1.2.17 Snow chains or guard chains 22
1.2.18 Foam-filled tyres 22
1.2.19 Complete machine with loading bucket (z-bar kinematics) 22
1.2.20 Complete machine with loading bucket (parallel kinematics) 24
1.2.21 Working attachment: forklift 26
2 Safety warnings, signs 29
2.1 Waming symbols 29
21.1 Other designations 29
2.1.2 Additional rules and guidelines 30
2.2 Proper use 30
2.3 Signs on the machine 30
2.3.1 Safety signs 31
2.3.2 Information signs 34
23.3 Type plate 41
2.4 Safety instructions 42
2.41 General safety instructions 42
2.4.2 Instructions on preventing crushing injuries and burns 43
2.4.3 Instructions on preventing fires and explosions 43
2.44 Safety instructions for start-up 44
2.45 Safety precautions during start-up 44
2.4.6 Instructions for safe working 45
2.4.7 Safety instructions for driving on slopes 46
2.48 Parking safely 46
2.49 Transporting the machine safely 46
2.410 Towing the machine safely 47
2.411 Measures for ensuring safe maintenance 47
2.4.12 Safety instructions for maintenance work on machines with hydro
2.4.12 Safety instructions for maintenance work on machines with hydro
accumulators 50
2.413 Safety instructions for welding work on the machine 50
2.4.14 Safety instruction for working on the working attachment 50
2.4.15 Safety instructions for transporting the machine by crane 51
2.4.16 Safe maintenance of hydraulic hoses and hose lines 51
2.417 Roll over protective structure (ROPS) and falling object protection
2.417 Roll over protective structure (ROPS) and falling object protection
structure (FOPS) 52
2.4.18 Attachments and accessories 52
2.4.19 Protection against vibrations 53
2.4.20 See and be seen 53
2.421 Danger area of the machine 54
3 Handling and operation 57
3.1 Control elements 57
3.1.1 Operator’s cab 57
3.1.2 Display 58
3.1.3 Control unit 58
3.1.4 Switches/buttons 59
3.1.4 Switches/buttons 59
3.1.5 Control lever 60
3.2 Handling 61
3.2.1 Battery main switch 61
3.2.1 Battery main switch 61
3.2.2 Articulation lock 61
3.2.3 Cab access 63
3.2.4 Cab windows 64
3.2.5 Emergency exit 66
3.2.6 Fire extinguisher 67
3.2.7 Driver’s seat 68
3.2.8 Safety belt 76
3.2.9 Steering wheel 76
3.2.10 Control panel 77
3.2.10 Control panel 77
3.2.11 Starting switch 78
3.2.12 Steering-column switch 79
3.2.13 Lighting 80
3.2.14 Interior lighting of the driver’s cab 83
3.2.15 Display 83
3.2.16 Control lever 87
3.2.17 Controlling a working attachment with an independent hydraulic circuit 88
3.2.18 Heating, ventilation, air conditioning 91
3.2.19 Rear window heater and mirror heater (optional) 93
3.2.20 Interior and exterior mirrors 94
3.2.21 Sun visor 94
3.2.22 Radio 95
3.2.23 Windscreen wiper and washer system 95
3.2.24 Liebherr automatic central lubrication system 97
3.2.25 Back-up alarm 100
3.2.26 Reversible fan drive 101
3.2.27 LIiDAT 102
3.2.12 Steering-column switch 79
3.2.13 Lighting 80
3.2.14 Interior lighting of the driver’s cab 83
3.2.15 Display 83
3.2.16 Control lever 87
3.2.17 Controlling a working attachment with an independent hydraulic circuit 88
3.2.18 Heating, ventilation, air conditioning 91
3.2.19 Rear window heater and mirror heater (optional) 93
3.2.20 Interior and exterior mirrors 94
3.2.21 Sun visor 94
3.2.22 Radio 95
3.2.23 Windscreen wiper and washer system 95
3.2.24 Liebherr automatic central lubrication system 97
3.2.25 Back-up alarm 100
3.2.26 Reversible fan drive 101
3.2.27 LIiDAT 102
3.3 Operation 103
3.3.1 Daily start-up 103
3.3.1 Daily start-up 103
3.3.2 Starting diesel engine 105
3.3.3 Travel mode 106
3.3.4 On-road travel 1133.3.5 Shutting down the machine 114
3.3.6 Moving working attachments 117
3.3.7 Forklift 124
3.4 Working methods 127
3.4.1 Picking up material 127
3.4.1 Picking up material 127
3.42 Transporting and moving material 128
3.4.3 Emptying the working attachment 129
3.4.4 Handling materials with high dump buckets 130
3.45 Loading with clamp buckets 131
3.4.6 Grading work 131
3.4.7 Removing material from a slope or wall 132
3.4.8 Loading a transport vehicle 134
3.4.9 Excavation 136
3.5 Fitting and removing the attachment 138
3.5.1 Removing the working attachment from the quick coupler 138
3.5.1 Removing the working attachment from the quick coupler 138
3.5.2 Attaching working attachments to the quick-change device 140
3.6 Transport 144
3.6.1 Transporting the machine 144
3.6.1 Transporting the machine 144
3.6.2 Transport safety retainer 148
3.7 Emergency modes 149
3.7.1 Lowering the lift arms if the diesel engine fails 149
3.7.1 Lowering the lift arms if the diesel engine fails 149
3.7.2 Towing the machine 150
3.7.3 Emergency steering 157
3.7.4 Jump starting procedure 157
Malfunctions 161
41 Servicecodes 161
4.1.1 Service code indicator in the display 161
Malfunctions 161
41 Servicecodes 161
4.1.1 Service code indicator in the display 161
4.2 Problems – Cause – Remedy 164
4.21 Warning symbols 164
4.21 Warning symbols 164
4.2.2 Troubleshooting the Liebherr automatic central lubrication system 164
4.3 Problem remedy 166
4.3.1 Replacing fuses 166
4.3.1 Replacing fuses 166
5 Maintenance 171
5.1 Maintenance and inspection schedule 171
5.2 Filling quantities and lubrication chart 176
5.1 Maintenance and inspection schedule 171
5.2 Filling quantities and lubrication chart 176
5.2.1 Recommended lubricants 176
5.2.2 Recommended operating fluids 177
5.2.3 Lubrication chart 177
5.3 Lubricants and fuels 180
5.3.1 General information on changing lubricants and fuels 180
5.3.2 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 180
5.3.3 Diesel fuels 181
5.3.4 Lubricating oils for diesel engines 182
5.3.5 Refrigerant 184
6.3.6 Coolant 184
5.3.7 Hydraulic oil 185
5.3.8 Lubricating oils for transmissions 188
5.3.9 Lubricating oils for axles 189
5.3.10 Lubrication grease and other lubricants 190
5.4 Safety precautions 192
5.5 Preparatory tasks for maintenance 193
5.5.1 Maintenance positions 193
5.5.2 Opening the service accesses 194
5.5.3 Turning off the battery main switch 196
5.6 Overall machine 197
5.6.1 Checking the machine for external damage 197
5.6.2 Removing loose parts, dirt, ice and snow from the machine 197
5.6.3 Checking the hydraulic lines for damage 197
5.6.4 Cleaning the machine 20
5.6.5 Shutting down the machine for a lengthy period 203
5.6.6 Deactivating the machine 203
5.6.7 Checking the machine for leaks 203
5.6.8 Making sure the bolted connections are tight 203
5.6.9 Corrosion protection system for use with salt and artificial fertilisers
(optional): Carrying out corrosion protection 204
5.6.10 Oil analyses 204
5.7 Drive group 21
5.2.2 Recommended operating fluids 177
5.2.3 Lubrication chart 177
5.3 Lubricants and fuels 180
5.3.1 General information on changing lubricants and fuels 180
5.3.2 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 180
5.3.3 Diesel fuels 181
5.3.4 Lubricating oils for diesel engines 182
5.3.5 Refrigerant 184
6.3.6 Coolant 184
5.3.7 Hydraulic oil 185
5.3.8 Lubricating oils for transmissions 188
5.3.9 Lubricating oils for axles 189
5.3.10 Lubrication grease and other lubricants 190
5.4 Safety precautions 192
5.5 Preparatory tasks for maintenance 193
5.5.1 Maintenance positions 193
5.5.2 Opening the service accesses 194
5.5.3 Turning off the battery main switch 196
5.6 Overall machine 197
5.6.1 Checking the machine for external damage 197
5.6.2 Removing loose parts, dirt, ice and snow from the machine 197
5.6.3 Checking the hydraulic lines for damage 197
5.6.4 Cleaning the machine 20
5.6.5 Shutting down the machine for a lengthy period 203
5.6.6 Deactivating the machine 203
5.6.7 Checking the machine for leaks 203
5.6.8 Making sure the bolted connections are tight 203
5.6.9 Corrosion protection system for use with salt and artificial fertilisers
(optional): Carrying out corrosion protection 204
5.6.10 Oil analyses 204
5.7 Drive group 21
5.7.1 Checking the engine oil level 21
5.7.2 Draining off condensate and sediment from the fuel tank 21
5.7.3 Draining off condensate from the Separ fuel pre-filter 212
5.7.4 Draining off condensate from the fuel pre-filter 213
5.7.5 Changing the Separ fuel pre-filter insert 214
5.7.6 Changing the fuel pre-filter 216
5.7.7 Changing the fuel fine filter 217
5.7.8 Bleeding the fuel system 218
5.7.9 Cleaning the air filter service cover and dust discharge valve 219
5.7.10 Changing the air filter main element 221
5.7.11 Changing the air filter safety element 223
5.8 Cooling system 225
5.8.1 Checking the coolant level 225
5.8.2 Checking the coolant antifreeze and corrosion inhibitor concentration 226
5.8.3 Cleaning the cooling system 230
5.9 Hydraulic components 232
5.9.1 Checking the oil level in the hydraulic tank 232
5.10 Steering system 234
5.10.1 Testing the steering 234
5.10.2 Lubricating the bearing points on the steering cylinders 234
5.11 Brake system 236
5.11.1 Testing the service brake and parking brake 236
5.12 Electrical system 238
5.12.1 Checking the lights 238
5.13 Axles and drive shafts 239
5.13.1 Checking the tyre pressure 239
5.13.2 Checking the wheel tightness (once after 50, 100 and 250 h) 239
5.14 Steel parts of the basic machine 241
5.7.2 Draining off condensate and sediment from the fuel tank 21
5.7.3 Draining off condensate from the Separ fuel pre-filter 212
5.7.4 Draining off condensate from the fuel pre-filter 213
5.7.5 Changing the Separ fuel pre-filter insert 214
5.7.6 Changing the fuel pre-filter 216
5.7.7 Changing the fuel fine filter 217
5.7.8 Bleeding the fuel system 218
5.7.9 Cleaning the air filter service cover and dust discharge valve 219
5.7.10 Changing the air filter main element 221
5.7.11 Changing the air filter safety element 223
5.8 Cooling system 225
5.8.1 Checking the coolant level 225
5.8.2 Checking the coolant antifreeze and corrosion inhibitor concentration 226
5.8.3 Cleaning the cooling system 230
5.9 Hydraulic components 232
5.9.1 Checking the oil level in the hydraulic tank 232
5.10 Steering system 234
5.10.1 Testing the steering 234
5.10.2 Lubricating the bearing points on the steering cylinders 234
5.11 Brake system 236
5.11.1 Testing the service brake and parking brake 236
5.12 Electrical system 238
5.12.1 Checking the lights 238
5.13 Axles and drive shafts 239
5.13.1 Checking the tyre pressure 239
5.13.2 Checking the wheel tightness (once after 50, 100 and 250 h) 239
5.14 Steel parts of the basic machine 241
5.14.1 Lubricating the articulation bearing and the rear axle oscillating bearing 241
5.14.2 Covering – lubricating locks and hinges 241
5.16 Working attachment 243
5.15.1 Lubricating the lift arms and attachment 243
5.15.2 Checking the lift arm bearing bushings 244
5.15.3 Lubricating and testing the quick-change device 245
5.16 Operator’s cab, heating and air conditioning 247
5.16 Working attachment 243
5.15.1 Lubricating the lift arms and attachment 243
5.15.2 Checking the lift arm bearing bushings 244
5.15.3 Lubricating and testing the quick-change device 245
5.16 Operator’s cab, heating and air conditioning 247
copyright @ Liebherr Brasil Guindastes e Méquinas Operatrizes
LTDA 2018
LTDA 2018
12 LIEBHERR L538-1356 / 37351
LBH/11838127/09/07-2018/en
LBH/11838127/09/07-2018/en
LBH/11838127/09/07-2018/en
Operator’s manual
Contents
5.16.1 Cleaning the fresh and recirculated air filters 247
5.16.2 Changing the fresh and recirculated air filters 248
5.16.3 Checking the condition and function of the safety belt 249
5.16.4 Checking and topping up the windscreen washer reservoir 249
5.16.5 Checking the seals on the driver’s cab 250
5.17 Lubrication system 251
5.17.1 Checking the lubrication system grease reservoir level 251
5.16.2 Changing the fresh and recirculated air filters 248
5.16.3 Checking the condition and function of the safety belt 249
5.16.4 Checking and topping up the windscreen washer reservoir 249
5.16.5 Checking the seals on the driver’s cab 250
5.17 Lubrication system 251
5.17.1 Checking the lubrication system grease reservoir level 251
5.17.2 Checking the pipes, hoses and lubrication points of the lubrication
system 251
system 251
5.17.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the lubrication system 252
Index 253
points (grease collars) of the lubrication system 252
Index 253
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V
