Liebherr L 528 660 (USA / CAN) Wheel Loader Operating Manual SN 23960 – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 528 660 (USA / CAN) Wheel Loader Operating Manual SN 23960 – PDF DOWNLOAD
Language : English
Pages : 348
Downloadable : Yes
File Type : PDF
Size: 72.7 MB
DESCRIPTION:
Liebherr L 528 660 (USA / CAN) Wheel Loader Operating Manual SN 23960 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Werk Bischofshofen GmbH
Type: L 528 (USA / CAN)
Type no.: 660
From Serial no.: 23960
Preface:
This operating manual has been written for the driver and for the maintenance personnel of the machine.
It contains the following descriptions:
- Chapter 1: Product description
- Chapter 2: Safety regulations
- Chapter 3: Handling and operation
- Chapter 4: Malfunctions
- Chapter 5: Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading the machine.
This manual helps the driver to become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
- Increases reliability during operation.
- Extends the service life of your machine.
- Reduces repair costs and downtime.
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations.
In addition to the operating manual and applicable national and local legal accident prevention rules, observe the recognized technical regulations for safe and correct operation.
This operating manual contains all the information you need to operate and service your machine.
- Some illustrations in this manual may show details and equipment that are different from those on your machine.
- On some pictures, protective devices and covers have been removed for a better view.
- We constantly make improvements to our machines, which means there may have been modifications to your machine which are not mentioned in this manual.
However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
Liability and warranty:
Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments, and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.
- The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
- In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance, or failure to observe safety instructions.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr L 528 660 (USA / CAN) Wheel Loader Operating Manual SN 23960 – PDF DOWNLOAD
1 Product description 19
1.1 Technical description 19
1.1.1 Overview of the complete machine 19
1.1.2 Lift arm versions 20
1.2 Technical data 21
1.2.1 Information on vibrations 21
1.2.2 Sound emission 22
1.2.3 Engine 22
1.2.4 Electrical system 22
1.2.5 Travel drive 23
1.2.6 Axles 23
1.2.7 Braking 25
1.2.8 Steering 25
1.2.9 Working hydraulics 25
1.2.10 Working attachment 26
1.2.11 Driver’s cab 26
1.2.12 Heating, air conditioning 27
1.2.13 Air conditioning system 27
1.2.14 Diesel particle filter 27
1.2.15 Refuelling pump 28
1.2.16 Towing device 28
1.2.17 Ballast 28
1.2.18 Tyres 29
1.2.19 Snow chains or guard chains 32
1.2.20 Tyres with foam 32
1.2.21 Complete machine with Z kinematics 32
1.2.22 Complete machine with parallel kinematics 34
1.2.23 Attachments with parallel high lift kinematics 36
1.2.24 Forklift attachment 38
1.1 Technical description 19
1.1.1 Overview of the complete machine 19
1.1.2 Lift arm versions 20
1.2 Technical data 21
1.2.1 Information on vibrations 21
1.2.2 Sound emission 22
1.2.3 Engine 22
1.2.4 Electrical system 22
1.2.5 Travel drive 23
1.2.6 Axles 23
1.2.7 Braking 25
1.2.8 Steering 25
1.2.9 Working hydraulics 25
1.2.10 Working attachment 26
1.2.11 Driver’s cab 26
1.2.12 Heating, air conditioning 27
1.2.13 Air conditioning system 27
1.2.14 Diesel particle filter 27
1.2.15 Refuelling pump 28
1.2.16 Towing device 28
1.2.17 Ballast 28
1.2.18 Tyres 29
1.2.19 Snow chains or guard chains 32
1.2.20 Tyres with foam 32
1.2.21 Complete machine with Z kinematics 32
1.2.22 Complete machine with parallel kinematics 34
1.2.23 Attachments with parallel high lift kinematics 36
1.2.24 Forklift attachment 38
2 Safety warnings, signs 41
2.1 How the warnings are marked 41
2.1.1 Further markings 41
2.1.2 Additional rules and guidelines 42
2.2 Proper use 42
2.3 Signs on the machine 42
2.3.1 Safety signs 42
2.3.2 Information signs 46
2.3.3 Type plates 53
2.4 Safety instructions 53
2.41 General safety instructions 53
2.4.2 Instructions on preventing crushing injuries and burns 55
2.4.3 Instructions on preventing fires and explosions 55
2.44 Safety instructions for start-up 56
2.45 Safety precautions during start-up 56
2.46 Instructions for safe working 56
2.47 Safety instructions for driving on slopes 57
2.4.8 Parking safely 58
2.49 Transporting the machine safely 58
2.410 Towing the machine safely 59
2.411 Measures for ensuring safe maintenance 59
2.4.12 Safety instructions for maintenance work on machines with hydro
2.4.12 Safety instructions for maintenance work on machines with hydro
accumulators 62
2.413 Safety instructions for welding work on the machine 62
2.4.14 Instructions for working safely on the working attachment 62
2.415 Safety instructions for transporting the machine by crane 63
2.416 Safe maintenance of hydraulic hoses and hose lines 63
2.4.17 Roll-over protection structure (ROPS) and falling object protection
2.4.17 Roll-over protection structure (ROPS) and falling object protection
structure (FOPS) 64
2.4.18 Attachments and accessories 64
2.4.19 Protection against vibrations 65
2.4.20 See and be seen 65
3 Handling and operation 67
3.1 Control elements 67
3.1.1 Driver’s cab 67
3.2 Handling 69
3.2.1 Battery main switch 69
3.2 Handling 69
3.2.1 Battery main switch 69
3.2.2 Articulation lock 69
3.23 Cab access 71
3.2.4 Right hinged window 72
3.2.5 Emergency exit 73
3.2.6 Driver’s seat with mechanical suspension 74
3.2.7 Driver’s seat with pneumatic suspension 78
3.2.8 Driver’s seat with active suspension 85
3.29 Seat belt 93
3.2.10 Steering column and steering wheel 94
3.2.11 Control panel 95
3.2.12 Ignition switch 96
3.2.13 Electronic immobiliser 97
3.2.14 Steering column switch 99
3.2.15 Lighting 100
3.2.16 Interior cab lighting 104
3.2.17 Display unit 104
3.2.18 Control unit 111
3.2.19 LIEBHERR control lever 125
3.2.20 Control lever for additional working functions 129
3.2.21 Heating, ventilation, air conditioning (optional) 130
3.2.22 Automatic heating/ventilation/air conditioning 135
3.2.23 Rear window heater and mirror heater (optional) 139
3.2.24 Interior and exterior mirrors 140
3.2.25 Sun visor 140
3.2.26 Radio 141
3.2.27 Windscreen wiper and washer system 142
3.2.28 LIEBHERR automatic lubrication system 144
3.2.29 Back-up alarm 147
3.2.30 Reversible fan drive 150
3.2.31 LIiDAT 151
3.2.10 Steering column and steering wheel 94
3.2.11 Control panel 95
3.2.12 Ignition switch 96
3.2.13 Electronic immobiliser 97
3.2.14 Steering column switch 99
3.2.15 Lighting 100
3.2.16 Interior cab lighting 104
3.2.17 Display unit 104
3.2.18 Control unit 111
3.2.19 LIEBHERR control lever 125
3.2.20 Control lever for additional working functions 129
3.2.21 Heating, ventilation, air conditioning (optional) 130
3.2.22 Automatic heating/ventilation/air conditioning 135
3.2.23 Rear window heater and mirror heater (optional) 139
3.2.24 Interior and exterior mirrors 140
3.2.25 Sun visor 140
3.2.26 Radio 141
3.2.27 Windscreen wiper and washer system 142
3.2.28 LIEBHERR automatic lubrication system 144
3.2.29 Back-up alarm 147
3.2.30 Reversible fan drive 150
3.2.31 LIiDAT 151
3.3 Operation 153
3.3.1 Daily start-up 153
3.3.1 Daily start-up 153
3.3.2 Starting the engine 155
copyright by
L 528-660 (USA / CAN) / 23960 LIEBHERR 13
Contents Operating manual
3.3.3 Driving mode 159
3.3.4 Shutting down the machine 171
3.3.5 Automatic engine shutdown 174
3.3.6 Operating the lift arms 174
3.3.7 Diesel particulate filter 182
3.3.8 Filling the tank using the filling pump 186
3.3.9 High dump bucket 187
3.3.10 Forklift 189
3.4 Working methods 193
3.4.1 Picking up and moving material 193
3.4.2 Transporting and moving material 194
3.4.3 Grading work 196
3.44 Loading a heap 197
3.4.5 Removing material from a slope or wall 199
3.4.6 Loading a transport vehicle 200
3.4.7 Excavation 204
3.5 Fitting and removing the attachment 207
3.5.1 Hydraulically actuated quick-change device 207
3.5.2 Electro-hydraulically actuated quick-change device 213
L 528-660 (USA / CAN) / 23960 LIEBHERR 13
Contents Operating manual
3.3.3 Driving mode 159
3.3.4 Shutting down the machine 171
3.3.5 Automatic engine shutdown 174
3.3.6 Operating the lift arms 174
3.3.7 Diesel particulate filter 182
3.3.8 Filling the tank using the filling pump 186
3.3.9 High dump bucket 187
3.3.10 Forklift 189
3.4 Working methods 193
3.4.1 Picking up and moving material 193
3.4.2 Transporting and moving material 194
3.4.3 Grading work 196
3.44 Loading a heap 197
3.4.5 Removing material from a slope or wall 199
3.4.6 Loading a transport vehicle 200
3.4.7 Excavation 204
3.5 Fitting and removing the attachment 207
3.5.1 Hydraulically actuated quick-change device 207
3.5.2 Electro-hydraulically actuated quick-change device 213
3.5.3 Operating the quick-change device — electrohydraulic operation using
the comfort control or button control 219
3.6 Transport 229
3.6.1 Transporting the machine 229
3.6.2 Transport safety retainer 235
3.7 Emergency operation 237
3.7.1 Towing the machine 237
3.7.2 Emergency steering function when the steering system fails 242
3.7.3 Jump starting 243
4 Malfunctions 245
41 Servicecodes 245
4.1.1 Service code indication on the display 245
4.2 Problems – Cause – Remedy 257
4.21 Visible and audible warming signals 257
42.2 Troubleshooting 259
the comfort control or button control 219
3.6 Transport 229
3.6.1 Transporting the machine 229
3.6.2 Transport safety retainer 235
3.7 Emergency operation 237
3.7.1 Towing the machine 237
3.7.2 Emergency steering function when the steering system fails 242
3.7.3 Jump starting 243
4 Malfunctions 245
41 Servicecodes 245
4.1.1 Service code indication on the display 245
4.2 Problems – Cause – Remedy 257
4.21 Visible and audible warming signals 257
42.2 Troubleshooting 259
4.3 Problem remedy 262
4.3.1 Replacing fuses 262
5 Maintenance 267
5.1 Maintenance and inspection schedule 267
5.2 Filling quantities and lubrication chart 271
5.21 Recommended lubricants 271
5.2.2 Recommended operating fluids 272
5.2.3 Lubrication chart 272
5.3 Lubricants and fuels 275
5.3.1 General information on changing lubricants and fuels 275
4.3.1 Replacing fuses 262
5 Maintenance 267
5.1 Maintenance and inspection schedule 267
5.2 Filling quantities and lubrication chart 271
5.21 Recommended lubricants 271
5.2.2 Recommended operating fluids 272
5.2.3 Lubrication chart 272
5.3 Lubricants and fuels 275
5.3.1 General information on changing lubricants and fuels 275
5.3.2 Converting the hydraulic system from mineral oils to environmentally
harmless hydraulic fluids 275
5.3.3 Diesel fuels 276
5.3.4 Lubricating oils for diesel engines 277
5.3.5 Coolants for diesel engines 279
5.3.6 Hydraulic oil 281
5.3.7 Lubricating oils for transmissions 285
5.3.8 Lubricating oils for axles 285
5.3.9 Lubrication grease and other lubricants 286
5.4 Preparatory tasks for maintenance 288
5.4.1 Safety precautions for maintenance 288
5.42 Maintenance positions 289
5.4.3 Opening the engine compartment and grille 291
5.4.4 Turning off the battery main switch 292
5.5 Complete machine 294
5.5.1 Remove loose parts, dirt, ice and snow from the machine 294
5.5.2 Checking the machine for external damage 294
5.5.3 Making sure the bolted connections are tight 204
5.5.4 Sealing leaks 294
harmless hydraulic fluids 275
5.3.3 Diesel fuels 276
5.3.4 Lubricating oils for diesel engines 277
5.3.5 Coolants for diesel engines 279
5.3.6 Hydraulic oil 281
5.3.7 Lubricating oils for transmissions 285
5.3.8 Lubricating oils for axles 285
5.3.9 Lubrication grease and other lubricants 286
5.4 Preparatory tasks for maintenance 288
5.4.1 Safety precautions for maintenance 288
5.42 Maintenance positions 289
5.4.3 Opening the engine compartment and grille 291
5.4.4 Turning off the battery main switch 292
5.5 Complete machine 294
5.5.1 Remove loose parts, dirt, ice and snow from the machine 294
5.5.2 Checking the machine for external damage 294
5.5.3 Making sure the bolted connections are tight 204
5.5.4 Sealing leaks 294
5.5.5 Carry out corrosion protection on machines that work with salt and
artificial fertilizers 294
5.56 Replacing VCI capsules 295
5.6 Engine 296
5.6.1 Checking the engine ail level 296
5.6.2 Changing the engine oil 29
artificial fertilizers 294
5.56 Replacing VCI capsules 295
5.6 Engine 296
5.6.1 Checking the engine ail level 296
5.6.2 Changing the engine oil 29
5.6.3 Changing the engine oil filter 297
5.6.4 Checking the engine heating flange 298
5.6.5 Changing the fuel pre-filter 299
5.6.6 Changing the fuel fine filter 300
5.6.7 Draining off condensate from the fuel filter 301
5.6.8 Bleeding the fuel system 302
5.6.9 Draining off condensate and sediment from the fuel tank 304
5.6.10 Cleaning the air filter service cap and dust extraction valve 304
5.6.11 Changing the air filter main element 305
5.6.12 Changing the air filter secondary element 306
Cooling system 308
5.7.1 Checking the coolant antifreeze and corrosion inhibitor concentration 308
5.7.2 Cleaning the cooling system 312
5.7.3 Changing the coolant 313
Working hydraulics 315
5.8.1 Checking the oil level in the hydraulic tank 315
5.8.2 Check and clean the magnetic rod on the hydraulic tank 316
Steering system 318
5.9.1 Testing the steering 318
5.9.2 Lubricating the bearing points on the steering cylinders 318
Brake system 319
5.10.1 Testing the service brake and parking brake 319
Electrical system 321
5.11.1 Checking the indicator lamps 321
5.11.2 Checking the lights 321
Axles and tyres 322
5.12.1 Checking the tightness of the wheels (once after 50, 100 and 250 h) 322
5.12.2 Checking the tyre pressure 322
Machine frame and ballast weight 324
5.13.1 Lubricating the articulated bearing and the rear oscillating bearing 324
Central lubrication system 325
5.14.1 Checking the lubrication system grease reservoir level 325
5.14.2 Checking the pipes, hoses and lubrication points of the lubrication
5.6.4 Checking the engine heating flange 298
5.6.5 Changing the fuel pre-filter 299
5.6.6 Changing the fuel fine filter 300
5.6.7 Draining off condensate from the fuel filter 301
5.6.8 Bleeding the fuel system 302
5.6.9 Draining off condensate and sediment from the fuel tank 304
5.6.10 Cleaning the air filter service cap and dust extraction valve 304
5.6.11 Changing the air filter main element 305
5.6.12 Changing the air filter secondary element 306
Cooling system 308
5.7.1 Checking the coolant antifreeze and corrosion inhibitor concentration 308
5.7.2 Cleaning the cooling system 312
5.7.3 Changing the coolant 313
Working hydraulics 315
5.8.1 Checking the oil level in the hydraulic tank 315
5.8.2 Check and clean the magnetic rod on the hydraulic tank 316
Steering system 318
5.9.1 Testing the steering 318
5.9.2 Lubricating the bearing points on the steering cylinders 318
Brake system 319
5.10.1 Testing the service brake and parking brake 319
Electrical system 321
5.11.1 Checking the indicator lamps 321
5.11.2 Checking the lights 321
Axles and tyres 322
5.12.1 Checking the tightness of the wheels (once after 50, 100 and 250 h) 322
5.12.2 Checking the tyre pressure 322
Machine frame and ballast weight 324
5.13.1 Lubricating the articulated bearing and the rear oscillating bearing 324
Central lubrication system 325
5.14.1 Checking the lubrication system grease reservoir level 325
5.14.2 Checking the pipes, hoses and lubrication points of the lubrication
system 326
5.14.3 Checking whether metered quantities are adequate at the bearing
5.14.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the central lubrication system 326
5.15 Cab, heating and air-conditioning 327
5.15.1 Greasing the cab door hinges 327
5.15.2 Checking / topping up the windscreen washer reservoir 327
5.15.3 Cleaning the fresh air and recirculated air filter 328
5.15.4 Changing the fresh air and recirculated air filter 329
5.15.1 Greasing the cab door hinges 327
5.15.2 Checking / topping up the windscreen washer reservoir 327
5.15.3 Cleaning the fresh air and recirculated air filter 328
5.15.4 Changing the fresh air and recirculated air filter 329
5.16 Lift arms and quick-change device 331
5.16.1 Lubricating the lift arms and attachment 331
5.16.2 Checking the lift arm bearing bushings 332
5.16.3 Lubricating and testing the quick-change device 334
5.16.1 Lubricating the lift arms and attachment 331
5.16.2 Checking the lift arm bearing bushings 332
5.16.3 Lubricating and testing the quick-change device 334
5.17 Cleaning the machine 336
5.17.1 Washing the machine 336
5.17.1 Washing the machine 336
5.18 Corrosion protection 338
5.18.1 Protecting the piston rods from corrosion 338
5.18.2 Protecting the fuel tank from corrosion 338
5.18.1 Protecting the piston rods from corrosion 338
5.18.2 Protecting the fuel tank from corrosion 338
5.19 Deactivating the machine 339
Index 341
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V
