Liebherr L 509 1582 Wheel Loader Service Manual – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 509 1582 Wheel Loader Service Manual – PDF DOWNLOAD
Language : English
Pages : 728
Downloadable : Yes
File Type : PDF
Size: 147 MB
DESCRIPTION:
Liebherr L 509 1582 Wheel Loader Service Manual – PDF DOWNLOAD
Preface
Notes for users
- This service manual is designed for trained specialist staff of the Liebherr organisation and their dealers.
- This service manual contains specialist knowledge for repairing Liebherr construc- tion machines. Basic specialist knowledge on electronics, hydraulics, mechanics and engine technology is not contained in this service manual. Therefore special- ized training and qualifications are necessary. Liebherr recommends participating in the Liebherr training program for construction machines.
In this service manual you will find information on:
— Special tools
— Technical data
— Maintenance intervals and maintenance tasks
— Adjustment procedures
— Structure and function descriptions
— Removal and installation tasks
— Circuit diagrams, hydraulic plans and technical drawings
- You will find information on controls and operation in the operator’s manual. Information on spare parts are in the spare parts catalogue. Please observe the local accident prevention laws.
- You can find information on repairs of machine parts in the service documentation under “Wheel loader – repair instructions”.
Introduction:
Intended Use:
1.1. Laws, Rules, Guidelines and Safety Regulations
To ensure safe operation:
- Consult with the worksite manager about safety regulations at the place of use.
- Adhere to safety regulations at the place of use.
- Follow traffic regulations.
- Adhere to valid guidelines provided by insurers (for example, employers’ professional liability insurance companies, accident insurance, etc.).
- Avoid working methods that can endanger safety.
- Follow all intervals specified for recurrent checks and inspections as outlined in this operator’s manual.
1.2. Intended Use of Wheel Loader
The wheel loader is used to pick up, move, and dump the following materials:
- Soil
- Stones
- Broken rocks
- Bulk materials
This applies to a standard machine under normal operating conditions. Special applications are described in a separate options operator’s manual.
To ensure the intended use:
- Adhere to the operator’s manual.
- Follow maintenance intervals.
- Carry out inspection and maintenance tasks.
- Follow the specifications in the technical data.
- When using the machine on public roads, ensure it complies with applicable national regulations.
- Only lift loads with intended working attachments (fork prongs, crane boom), which must be properly fitted and functioning.
- Ensure that machines used underground (for mining and tunnel construction) are fitted with systems to reduce exhaust emissions (such as diesel particulate filters).
- Adhere to the requirements of each individual country for underground operation.
- For special uses, use special working attachments and, if necessary, special safety equipment.
- Exclusively mount and use special working attachments with approval and as per the stipulations of the manufacturer of the basic machine.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr L 509 1582 Wheel Loader Service Manual – PDF DOWNLOAD
010 Introduction 010-1
010.1 Safety instructions 010-4
010.1.1 Information on these instructions 010-4
010.1.1.1 Representation of warning messages 010-4
010.1.1.2 Graphic symbols in these instructions 010-4
010.1.2 Intended use 010-5
010.1.2.1 Laws, rules, guidelines and safety regulations 010-5
010.1.2.2 Intended use 010-5
010.1.2.3 Foreseeable misuse 010-6
010.1.2.4 Operating conditions 010-6
010.1.2.5 Disposal 010-7
010.1.3 Description of staff 010-7
010.1.3.1 Personal protective equipment 010-7
010.1.3.2 Requirements for staff 010-8
010.1.3.3 Operator 010-8
010.1.3.4 Operator 010-9
010.1.3.5 Maintenance staff 010-9
010.1.3.6 Refrigeration technician 010-10
010.1.3.7 Slinger 010-11
010.1.3.8 Spotter 010-12
0101.4 Protective devices on the machine 010-12
010.1.4.1 Operator’s cab 010-12
010.1.4.2 Roll over protective structure (ROPS) 010-13
010.1.4.3 Falling object protective structures (FOPS) 010-13
0101.5 Emergency equipment on the machine 010-13
010.1.5.1 Emergency exit (standard) 010-13
010.1.5.2 Fire extinguisher (option) 010-14
010.1.6 Safe operation 010-14
010.1.6.1 Intoxicants 010-14
010.1 Safety instructions 010-4
010.1.1 Information on these instructions 010-4
010.1.1.1 Representation of warning messages 010-4
010.1.1.2 Graphic symbols in these instructions 010-4
010.1.2 Intended use 010-5
010.1.2.1 Laws, rules, guidelines and safety regulations 010-5
010.1.2.2 Intended use 010-5
010.1.2.3 Foreseeable misuse 010-6
010.1.2.4 Operating conditions 010-6
010.1.2.5 Disposal 010-7
010.1.3 Description of staff 010-7
010.1.3.1 Personal protective equipment 010-7
010.1.3.2 Requirements for staff 010-8
010.1.3.3 Operator 010-8
010.1.3.4 Operator 010-9
010.1.3.5 Maintenance staff 010-9
010.1.3.6 Refrigeration technician 010-10
010.1.3.7 Slinger 010-11
010.1.3.8 Spotter 010-12
0101.4 Protective devices on the machine 010-12
010.1.4.1 Operator’s cab 010-12
010.1.4.2 Roll over protective structure (ROPS) 010-13
010.1.4.3 Falling object protective structures (FOPS) 010-13
0101.5 Emergency equipment on the machine 010-13
010.1.5.1 Emergency exit (standard) 010-13
010.1.5.2 Fire extinguisher (option) 010-14
010.1.6 Safe operation 010-14
010.1.6.1 Intoxicants 010-14
010.1.6.2 Dangerous fuels and operating fluids 010-14
010.1.6.3 Transporting machine 010-15
010.1.6.4 Access to machine 010-15
010.1.6.5 Machine danger zone 010-16
010.1.6.6 Visibility 010-16
010.1.6.7 Protection against vibration 010-17
010.1.6.8 Operation of machine 010-18
010.1.7 Safe maintenance 010-21
010.1.7.1 Spare parts 010-21
010.1.7.2 Heavy parts 010-21
010.1.7.3 Regular checks 010-22
010.1.8 Modifications to the machine 010-22
010.1.8.1 Modifications, add-ons and retrofittings 010-22
Special tools for maintenance and repair work 010-23
010.21 Special tools, general 010-23
010.2.2 Special tools for diesel engine 010-25
010.2.3 Special tools for lift cylinders 010-26
010.2.4 Special tools for tilt cylinders 010-26
010.25 Special tools for steering wheel 010-27
010.2.6 Special tools for steering cylinders 010-27
010.2.7 Special tools for the service brake 010-28
010.2.8 Special tools for the electrical system 010-28
010.2.9 Special tools for front axle 010-30
010.2.10 Special tools for rear axle 010-30
010.2.11 Special tools for the air conditioning system 010-31
010.2.12 Special tools for cab glazing 010-32
010.2.13 Special tools for the central lubrication system (Liebherr) 010-33
010.1.6.3 Transporting machine 010-15
010.1.6.4 Access to machine 010-15
010.1.6.5 Machine danger zone 010-16
010.1.6.6 Visibility 010-16
010.1.6.7 Protection against vibration 010-17
010.1.6.8 Operation of machine 010-18
010.1.7 Safe maintenance 010-21
010.1.7.1 Spare parts 010-21
010.1.7.2 Heavy parts 010-21
010.1.7.3 Regular checks 010-22
010.1.8 Modifications to the machine 010-22
010.1.8.1 Modifications, add-ons and retrofittings 010-22
Special tools for maintenance and repair work 010-23
010.21 Special tools, general 010-23
010.2.2 Special tools for diesel engine 010-25
010.2.3 Special tools for lift cylinders 010-26
010.2.4 Special tools for tilt cylinders 010-26
010.25 Special tools for steering wheel 010-27
010.2.6 Special tools for steering cylinders 010-27
010.2.7 Special tools for the service brake 010-28
010.2.8 Special tools for the electrical system 010-28
010.2.9 Special tools for front axle 010-30
010.2.10 Special tools for rear axle 010-30
010.2.11 Special tools for the air conditioning system 010-31
010.2.12 Special tools for cab glazing 010-32
010.2.13 Special tools for the central lubrication system (Liebherr) 010-33
Standards and regulations
Prestressing forces and tightening torques for bolts with metric
standard and fine threads as per DIN ISO 261
010-34
010.3.1.1 Range of application and purpose
010-34
010.3.1.2 Other applicable documents
010-34
010.3.1.3 Modifications and descriptions
010-35
010.3.1.4 Tightening torques
010-35
Liebherr standards for assembly instructions and tightening torques010-41
010.4 Preservation guidelines 010-42
010.4.1 General information 010-42
0104.2 Machine out of service for an unknown period of time 010-42
0104.3 Putting the machine out of service 010-43
010.4.1 General information 010-42
0104.2 Machine out of service for an unknown period of time 010-42
0104.3 Putting the machine out of service 010-43
010.4.3.1 Out of service for up to 2 months 010-43
010.4.3.2 Out of service for up to 12 months 010-44
010.4.3.3 Out of service for longer than 12 months 010-45
010.44 Putting back into service 010-45
010.4.4.1 After being out of service for 2 months 010-45
010.4.4.2 After being out of service for 12 months 010-46
010.4.3.2 Out of service for up to 12 months 010-44
010.4.3.3 Out of service for longer than 12 months 010-45
010.44 Putting back into service 010-45
010.4.4.1 After being out of service for 2 months 010-45
010.4.4.2 After being out of service for 12 months 010-46
010.4.4.3 After being out of service for longer than 12 months 010-46
020 Technical data 020-1
020.1 Overall machine 020-4
0201.1 Complete machine with bucket (z-bar kinematics)
L509-1582; 020-4
020.1.2 Working attachment: light material bucket
L509-1582; 020-5
020.1.3 Working attachment: 4 in 1 bucket
L509-1582; 020-6
020.14 Working attachment: forklift
L509-1582; 020-8
020.2 Drive group 020-10
020.2.1 Diesel engine
L509-1582/0-53994; 020-10
020.2.2 Diesel engine
L509-1582/53995-; 020-11
020.2.3 Fuel tank
L509-1582; 020-12
020.2.4 Fuel level sensor
L509-1582; 020-13
020.3 Cooling system 020-14
020.3.1 Fan pump
L509-1582; 020-14
0203.2 Fan motor
L 509-1582; 020-14
020.3.3 Hydraulic oil temperature sensor B8
L509-1582; 020-14
020.4 Working hydraulics 020-15
020.1 Overall machine 020-4
0201.1 Complete machine with bucket (z-bar kinematics)
L509-1582; 020-4
020.1.2 Working attachment: light material bucket
L509-1582; 020-5
020.1.3 Working attachment: 4 in 1 bucket
L509-1582; 020-6
020.14 Working attachment: forklift
L509-1582; 020-8
020.2 Drive group 020-10
020.2.1 Diesel engine
L509-1582/0-53994; 020-10
020.2.2 Diesel engine
L509-1582/53995-; 020-11
020.2.3 Fuel tank
L509-1582; 020-12
020.2.4 Fuel level sensor
L509-1582; 020-13
020.3 Cooling system 020-14
020.3.1 Fan pump
L509-1582; 020-14
0203.2 Fan motor
L 509-1582; 020-14
020.3.3 Hydraulic oil temperature sensor B8
L509-1582; 020-14
020.4 Working hydraulics 020-15
020.41 Working pump
L509-1582; 020-15
020.4.2 Control block
020.4.2 Control block
1509-1582; 020-15
020.4.3 Pilot control unit
020.4.3 Pilot control unit
L509-1582; 020-15
020.4.4 Pilot control hydro accumulator
020.4.4 Pilot control hydro accumulator
L509-1582; 020-15
020.4.5 Stabilisation module
020.4.5 Stabilisation module
L509-1582; 020-15
020.46 Ride control hydro accumulator
020.46 Ride control hydro accumulator
1509-1582; 020-16
020.4.7 Lift cylinder
020.4.7 Lift cylinder
L509-1582; 020-16
020.4.8 Tilt cylinder
020.4.8 Tilt cylinder
L 509-1582; 020-16
020.49 Working pump
020.49 Working pump
L509-1582; 020-17
Travel hydraulics 020-18
020.5.1 Travel pump
Travel hydraulics 020-18
020.5.1 Travel pump
L 509-1582; 020-18
020.5.2 Travel pump high pressure sensor B45
020.5.2 Travel pump high pressure sensor B45
L 509-1582; 020-18
020.5.3 Travel motor
020.5.3 Travel motor
1509-1582; 020-18
Hydraulic components 020-20
020.6.1 Return suction filter
Hydraulic components 020-20
020.6.1 Return suction filter
1509-1582; 020-20
020.6.2 Breather filter with filler strainer
020.6.2 Breather filter with filler strainer
1509-1582; 020-20
Steering system 020-21
020.7.1 Servostat
Steering system 020-21
020.7.1 Servostat
L509-1582; 020-21
020.7.2 Steering cylinder
020.7.2 Steering cylinder
L509-1582; 020-21
Brake system 020-22
020.8.1 Drum brake
Brake system 020-22
020.8.1 Drum brake
L509-1582; 020-22
020.8.2 Inch/brake unit
020.8.2 Inch/brake unit
L509-1582; 020-22
020.8.3 Brake light pressure switch B12
020.8.3 Brake light pressure switch B12
1509-1582; 020-22
Electrical system 020-23
Electrical system 020-23
020.9.1 Central control unit (Master 4)
L509-1582; 020-23
0209.2 Compact module
L509-1582; 020-23
0209.3 Battery
L509-1582; 020-23
0209.4 Voltage transformer
L509-1582; 020-24
020.10 Gearbox 020-25
020.10.1 Transmission
L509-1582; 020-25
020.10.2 Output B101 speed sensor
L509-1582; 020-25
020.10.3 Hydro accumulator for external servo pressure and service brake
L509-1582; 020-25
020.11 Axles and drive shafts 020-26
020.11.1 Front axle with engageable differential lockout
L509-1582; 020-26
020.11.2 Rear axle when front axle has engageable differential lockout
L509-1582; 020-26
020.11.3 Drive shaft
1509-1582; 020-26
020.11.4 Tyres
L509-1582; 020-26
020.11.4.2 Special tyres 020-27
020.12 Working attachment 020-29
020.12.1 Quick coupler locking hydraulic cylinder
L509-1582; 020-29
020.13 Operator’s cab, heating and air conditioning 020-30
020.13.1 Dryer
L509-1582; 020-30
020.13.2 Pressure switches
5 L509-1582; 020-30
: 020.14 Lubrication system 020-31
5 020.14.1 Central lubrication pump EP1
z L509-1582; 020-31
§ 020.14.2 Progressive distributor
FS L509-1582; 020-31
§ 020.1421 MX-F 020-31
0209.2 Compact module
L509-1582; 020-23
0209.3 Battery
L509-1582; 020-23
0209.4 Voltage transformer
L509-1582; 020-24
020.10 Gearbox 020-25
020.10.1 Transmission
L509-1582; 020-25
020.10.2 Output B101 speed sensor
L509-1582; 020-25
020.10.3 Hydro accumulator for external servo pressure and service brake
L509-1582; 020-25
020.11 Axles and drive shafts 020-26
020.11.1 Front axle with engageable differential lockout
L509-1582; 020-26
020.11.2 Rear axle when front axle has engageable differential lockout
L509-1582; 020-26
020.11.3 Drive shaft
1509-1582; 020-26
020.11.4 Tyres
L509-1582; 020-26
020.11.4.2 Special tyres 020-27
020.12 Working attachment 020-29
020.12.1 Quick coupler locking hydraulic cylinder
L509-1582; 020-29
020.13 Operator’s cab, heating and air conditioning 020-30
020.13.1 Dryer
L509-1582; 020-30
020.13.2 Pressure switches
5 L509-1582; 020-30
: 020.14 Lubrication system 020-31
5 020.14.1 Central lubrication pump EP1
z L509-1582; 020-31
§ 020.14.2 Progressive distributor
FS L509-1582; 020-31
§ 020.1421 MX-F 020-31
020.14.2.5 MX-F105 020-32
030 Maintenance 030-1
030.1 Maintenance and inspection schedule 030-9
030.2 Filling quantities and lubrication chart 030-14
030.2.1 Recommended lubricants
1509-1582; 030-14
030.22 Recommended operating fluids
1509-1582; 030-15
030.3 Lubricants and fuels 030-16
030.3.1 General information on lubricants and fuels 030-16
030.3.1.1 General questions 030-16
030.3.1.2 Safety data sheets 030-16
030.3.1.3 Technical data sheets 030-16
030.3.1.4 Specific Liebherr standards 030-16
030.3.2 General information on changing lubricants and fuels 030-16
030.3.3 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 030-17
030.3.4 Diesel fuels
L509-1582; 030-17
030.3.4.1 Minimum quality requirement 030-17
030.3.4.2 Operating temperatures of diesel fuels 030-17
030.3.4.3 Minimum quality requirement 030-18
030.3.5 Engine oils
L509-1582; 030-18
030.3.5.1 Liebherr recommendation 030-18
030.3.5.3 Minimum quality requirement 030-18
030.3.6 Refrigerant
L509-1582; 030-19
030.3.7 Coolant
1509-1582; 030-19
030.3.7.1 Requirements for the water used 030-19
030.3.7.2 Antifreeze and corrosion inhibitor 030-19
030.3.7.3 Minimum quality requirement 030-19
030.3.8 Hydraulic oil
1509-1582; 030-20
030.3.8.1 Liebherr recommendation 030-20
030.3.8.2 Minimum quality requirement 030-20
030.3.8.3 Oil analysis 030-20
030.3.8.4 Oil change 030-20
030.3.9 Transmission
L509-1582; 030-21
030.3.9.1 Liebherr recommendation 030-21
030.3.9.2 Minimum quality requirement 030-21
030.3.10 Axle oil
L509-1582; 030-21
030.3.10.1 Liebherr recommendation 030-21
030.3.10.2 Minimum quality requirement 030-21
030.3.11 Brake oil
L509-1582; 030-22
030.3.11.1 Liebherr recommendation 030-22
030.3.12 Lubrication grease
L509-1582; 030-22
030.3.12.1 Liebherr recommendation 030-22
030.3.12.2 Minimum quality requirement 030-22
030.4 Maintenance tasks 030-23
0304.1 Safety precautions
L509-1582; 030-23
0304.2 Preparatory tasks for maintenance 030-23
030.4.2.1 Maintenance positions
1509-1582; 030-24
030.4.2.2 Opening service hatches
1509-1582; 030-25
030.4.2.3 Turning off battery main switch
1509-1582; 030-26
0304.3 Overall machine 030-27
030.4.3.1 Checking machine is in proper condition
L 509-1582; 030-27
030.4.3.2 Removing loose parts, dirt, ice and snow from
machine
1509-1582; 030-29
030.4.3.3 Cleaning machine
L509-1582; 030-29
030.4.3.4 Replacing VCI capsules
1509-1582; 030-32
030.4.3.5 Qil analyses
1509-1582; 030-35
030.44 Drive group 030-42
030.44.1 Checking diesel engine oil level
1509-1582; 030-42
030.4.4.2 Diesel engine: changing diesel engine oil
L509-1582; 030-43
0304.4.3 Diesel engine: changing oil filter
1509-1582; 030-45
0304.4.4 Diesel engine: checking V-belt
L509-1582; 030-47
030.4.4.5 Diesel engine: changing V-belt
L509-1582; 030-49
030.446 Checking diesel engine valve clearance
L509-1582; 030-50
0304.47 Draining condensate and sediment from the fuel tank
1509-1582; 030-54
030.4.4.8 Draining off condensate from fuel pre-filter
L509-1582; 030-55
0304.4.9 Changing fuel pre-filter element
1509-1582; 030-56
030.4.4.10 Changing fuel fine filter element
L509-1582; 030-57
030.4.4.11 Cleaning service cover and dust discharge valve of
air filter system
L509-1582; 030-59
030.4.4.12 Checking air filter vacuum switch function
1509-1582; 030-60
030.4.4.13 Cleaning or changing main element of air filter
system
L509-1582; 030-61
030.4.4.14 Changing safety element of air filter system
L509-1582; 030-64
030.4.4.15 Checking that diesel engine intake and exhaust
system is in good condition and not loose or leaking
1509-1582; 030-65
030.4.4.16 Cleaning or changing diesel particulate filter
1509-1582; 030-68
030.4.5 Cooling system 030-74
030.4.5.1 Checking coolant level in cooling system
L509-1582; 030-74
0304.5.2 Checking coolant antifreeze and corrosion inhibitor
concentration
1509-1582; 030-76
0304.53 Cleaning cooling system
L509-1582; 030-83
030.4.5.4 Changing coolant in cooling system
1509-1582; 030-84
030.4.6 Working hydraulics 030-87
030 Maintenance 030-1
030.1 Maintenance and inspection schedule 030-9
030.2 Filling quantities and lubrication chart 030-14
030.2.1 Recommended lubricants
1509-1582; 030-14
030.22 Recommended operating fluids
1509-1582; 030-15
030.3 Lubricants and fuels 030-16
030.3.1 General information on lubricants and fuels 030-16
030.3.1.1 General questions 030-16
030.3.1.2 Safety data sheets 030-16
030.3.1.3 Technical data sheets 030-16
030.3.1.4 Specific Liebherr standards 030-16
030.3.2 General information on changing lubricants and fuels 030-16
030.3.3 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 030-17
030.3.4 Diesel fuels
L509-1582; 030-17
030.3.4.1 Minimum quality requirement 030-17
030.3.4.2 Operating temperatures of diesel fuels 030-17
030.3.4.3 Minimum quality requirement 030-18
030.3.5 Engine oils
L509-1582; 030-18
030.3.5.1 Liebherr recommendation 030-18
030.3.5.3 Minimum quality requirement 030-18
030.3.6 Refrigerant
L509-1582; 030-19
030.3.7 Coolant
1509-1582; 030-19
030.3.7.1 Requirements for the water used 030-19
030.3.7.2 Antifreeze and corrosion inhibitor 030-19
030.3.7.3 Minimum quality requirement 030-19
030.3.8 Hydraulic oil
1509-1582; 030-20
030.3.8.1 Liebherr recommendation 030-20
030.3.8.2 Minimum quality requirement 030-20
030.3.8.3 Oil analysis 030-20
030.3.8.4 Oil change 030-20
030.3.9 Transmission
L509-1582; 030-21
030.3.9.1 Liebherr recommendation 030-21
030.3.9.2 Minimum quality requirement 030-21
030.3.10 Axle oil
L509-1582; 030-21
030.3.10.1 Liebherr recommendation 030-21
030.3.10.2 Minimum quality requirement 030-21
030.3.11 Brake oil
L509-1582; 030-22
030.3.11.1 Liebherr recommendation 030-22
030.3.12 Lubrication grease
L509-1582; 030-22
030.3.12.1 Liebherr recommendation 030-22
030.3.12.2 Minimum quality requirement 030-22
030.4 Maintenance tasks 030-23
0304.1 Safety precautions
L509-1582; 030-23
0304.2 Preparatory tasks for maintenance 030-23
030.4.2.1 Maintenance positions
1509-1582; 030-24
030.4.2.2 Opening service hatches
1509-1582; 030-25
030.4.2.3 Turning off battery main switch
1509-1582; 030-26
0304.3 Overall machine 030-27
030.4.3.1 Checking machine is in proper condition
L 509-1582; 030-27
030.4.3.2 Removing loose parts, dirt, ice and snow from
machine
1509-1582; 030-29
030.4.3.3 Cleaning machine
L509-1582; 030-29
030.4.3.4 Replacing VCI capsules
1509-1582; 030-32
030.4.3.5 Qil analyses
1509-1582; 030-35
030.44 Drive group 030-42
030.44.1 Checking diesel engine oil level
1509-1582; 030-42
030.4.4.2 Diesel engine: changing diesel engine oil
L509-1582; 030-43
0304.4.3 Diesel engine: changing oil filter
1509-1582; 030-45
0304.4.4 Diesel engine: checking V-belt
L509-1582; 030-47
030.4.4.5 Diesel engine: changing V-belt
L509-1582; 030-49
030.446 Checking diesel engine valve clearance
L509-1582; 030-50
0304.47 Draining condensate and sediment from the fuel tank
1509-1582; 030-54
030.4.4.8 Draining off condensate from fuel pre-filter
L509-1582; 030-55
0304.4.9 Changing fuel pre-filter element
1509-1582; 030-56
030.4.4.10 Changing fuel fine filter element
L509-1582; 030-57
030.4.4.11 Cleaning service cover and dust discharge valve of
air filter system
L509-1582; 030-59
030.4.4.12 Checking air filter vacuum switch function
1509-1582; 030-60
030.4.4.13 Cleaning or changing main element of air filter
system
L509-1582; 030-61
030.4.4.14 Changing safety element of air filter system
L509-1582; 030-64
030.4.4.15 Checking that diesel engine intake and exhaust
system is in good condition and not loose or leaking
1509-1582; 030-65
030.4.4.16 Cleaning or changing diesel particulate filter
1509-1582; 030-68
030.4.5 Cooling system 030-74
030.4.5.1 Checking coolant level in cooling system
L509-1582; 030-74
0304.5.2 Checking coolant antifreeze and corrosion inhibitor
concentration
1509-1582; 030-76
0304.53 Cleaning cooling system
L509-1582; 030-83
030.4.5.4 Changing coolant in cooling system
1509-1582; 030-84
030.4.6 Working hydraulics 030-87
030.4.6.1 Cleaning and lubricating the pilot control unit
L509-1582; 030-87
Hydraulic components 030-87
030.4.7.1 Checking oil level in hydraulic tank
Hydraulic components 030-87
030.4.7.1 Checking oil level in hydraulic tank
L509-1582; 030-87
030.4.7.2 Draining off condensate and sediment from hydraulic
030.4.7.2 Draining off condensate and sediment from hydraulic
tank
L509-1582; 030-89
030.4.7.3 Changing the hydraulic tank return suction filter
030.4.7.3 Changing the hydraulic tank return suction filter
cartridge
1509-1582; 030-90
030.4.7.4 Changing the hydraulic tank breather filter
030.4.7.4 Changing the hydraulic tank breather filter
L509-1582; 030-92
030.4.7.5 Hydraulic tank: analysing oil
030.4.7.5 Hydraulic tank: analysing oil
1509-1582; 030-92
030.4.7.6 Hydraulic tank: changing oil
030.4.7.6 Hydraulic tank: changing oil
1509-1582; 030-94
Steering system 030-96
030.4.8.1 Steering: Checking the function
Steering system 030-96
030.4.8.1 Steering: Checking the function
1509-1582; 030-96
030.4.8.2 Lubricating steering cylinder bearing
030.4.8.2 Lubricating steering cylinder bearing
L509-1582; 030-96
Brake system 030-97
030.4.9.1 Testing service brake and parking brake
Brake system 030-97
030.4.9.1 Testing service brake and parking brake
L 509-1582; 030-97
030.4.9.2 Checking the oil level in the brake system
030.4.9.2 Checking the oil level in the brake system
L509-1582; 030-99
030.4.9.3 Checking gap and wear on service brake linings
030.4.9.3 Checking gap and wear on service brake linings
1509-1582; 030-100
030.4.9.4 Checking service brake discs for wear
030.4.9.4 Checking service brake discs for wear
L509-1582; 030-102
Electrical system 030-104
030.4.10.1 Checking function of lighting and horn
Electrical system 030-104
030.4.10.1 Checking function of lighting and horn
1509-1582; 030-104
030.4.10.2 Checking battery fluid levels and terminals
030.4.10.2 Checking battery fluid levels and terminals
L509-1582; 030-105
030.4.10.3 Control lever: Change the travel direction switch
rocker and cap.
rocker and cap.
L509-1582; 030-107
Gearbox 030-109
030.4.11.1 Transmission: checking oil level
Gearbox 030-109
030.4.11.1 Transmission: checking oil level
L 509-1582; 030-109
030.4.11.2 Changing transmission oil
030.4.11.2 Changing transmission oil
L509-1582; 030-110
L509-1682
030.4.12 Axles and drive shafts 030-111
030.4.12.1 Checking the axle oil levels
1509-1582; 030-111
030.4.12.2 Changing the axle oil
L509-1582; 030-113
030.4.12.3 Lubricating rear axle kingpin bearings
L509-1582; 030-116
0304.12.4 Checking fitting of rear axle kingpin bearings and
steering rod taper connections
1509-1582; 030-116
0304.12.56 Checking tightening torque of front axle fastening
bolts
L509-1582; 030-117
0304.12.6 Checking and lubricating drive shaft
L509-1582; 030-118
030.4.12.7 Checking the tyre pressure
1509-1582; 030-119
030.4.12.8 Checking wheel tightness
1509-1582; 030-119
030.4.13 Steel parts of the basic machine 030-120
030.4.13.1 Lubricating articulated bearing
L509-1582; 030-120
0304.13.2 Lubricating articulation stops
L509-1582; 030-121
0304.13.3 Lubricating the moving parts of the engine bonnet
with penetrating oil
L509-1582; 030-121
030.4.13.4 Cleaning and maintaining seals of service hatches
1509-1582; 030-122
030.4.14 Working attachment 030-122
030.4.14.1 Lubricating lift arms and working attachment
L509-1582; 030-122
030.4.14.2 Checking lift arm bucket bearing bushings
1509-1582; 030-123
030.4.14.3 Checking the lift arm bucket stops
1509-1582; 030-124
030.4.14.4 Testing quick coupler
1509-1582; 030-125
030.4.15 Operator’s cab, heating and air conditioning 030-126
030.4.15.1 Cleaning operator’s cab air filter
L509-1582; 030-126
0304.15.2 Changing operator’s cab air filter
1509-1582; 030-126
030.4.15.3 Safety belt: checking condition and function
L509-1582; 030-127
030.4.12 Axles and drive shafts 030-111
030.4.12.1 Checking the axle oil levels
1509-1582; 030-111
030.4.12.2 Changing the axle oil
L509-1582; 030-113
030.4.12.3 Lubricating rear axle kingpin bearings
L509-1582; 030-116
0304.12.4 Checking fitting of rear axle kingpin bearings and
steering rod taper connections
1509-1582; 030-116
0304.12.56 Checking tightening torque of front axle fastening
bolts
L509-1582; 030-117
0304.12.6 Checking and lubricating drive shaft
L509-1582; 030-118
030.4.12.7 Checking the tyre pressure
1509-1582; 030-119
030.4.12.8 Checking wheel tightness
1509-1582; 030-119
030.4.13 Steel parts of the basic machine 030-120
030.4.13.1 Lubricating articulated bearing
L509-1582; 030-120
0304.13.2 Lubricating articulation stops
L509-1582; 030-121
0304.13.3 Lubricating the moving parts of the engine bonnet
with penetrating oil
L509-1582; 030-121
030.4.13.4 Cleaning and maintaining seals of service hatches
1509-1582; 030-122
030.4.14 Working attachment 030-122
030.4.14.1 Lubricating lift arms and working attachment
L509-1582; 030-122
030.4.14.2 Checking lift arm bucket bearing bushings
1509-1582; 030-123
030.4.14.3 Checking the lift arm bucket stops
1509-1582; 030-124
030.4.14.4 Testing quick coupler
1509-1582; 030-125
030.4.15 Operator’s cab, heating and air conditioning 030-126
030.4.15.1 Cleaning operator’s cab air filter
L509-1582; 030-126
0304.15.2 Changing operator’s cab air filter
1509-1582; 030-126
030.4.15.3 Safety belt: checking condition and function
L509-1582; 030-127
030.4.15.4 Testing the windscreen washer system
L509-1582; 030-128
030.4.15.5 Filling windscreen washer fluid in windscreen washer
system
1509-1582; 030-128
030.4.15.6 Lubricating locking mechanism and cylinder of opera-
tor’s cab with penetrating oil
1509-1582; 030-129
030.4.15.7 Cleaning and maintaining seals of operator’s cab
L509-1582; 030-129
030.4.15.8 Air conditioning: checking V-belt
1509-1582; 030-130
030.4.15.9 Air conditioning: changing V-belt
L509-1582; 030-132
030.4.15.10 Checking the indicator bead in the air conditioning
dryer-collector unit
1509-1582; 030-134
030.4.15.11 Heating and air conditioning unit: Testing function
L509-1582; 030-135
030.4.16 Lubrication system 030-136
030.4.16.1 Checking the level in the grease reservoir of the
central lubrication system
1509-1582; 030-136
030.4.16.2 Central lubrication system: Checking the pipes,
hoses and lubrication points for leaks and damage
1509-1582; 030-137
030.4.16.3 Central lubrication system: Checking the lubrication
of the bearings
L509-1582; 030-138
030.5 Testing and adjustment checklist
1509-1582; 030-139
030.6 Testing and adjustment tasks 030-143
0306.1 Safety precautions
L509-1582; 030-143
030.6.2 Overall machine 030-143
030.6.2.1 Preparing for adjustment procedures
1509-1582; 030-143
030.6.2.2 Hydraulic oil and coolant: operating temperature
1509-1582; 030-145
0306.3 Drive group 030-146
030.6.3.1 Pedals: calibration
L509-1582; 030-146
030.6.3.2 Diesel engine speed
L509-1582; 030-147
L509-1582; 030-128
030.4.15.5 Filling windscreen washer fluid in windscreen washer
system
1509-1582; 030-128
030.4.15.6 Lubricating locking mechanism and cylinder of opera-
tor’s cab with penetrating oil
1509-1582; 030-129
030.4.15.7 Cleaning and maintaining seals of operator’s cab
L509-1582; 030-129
030.4.15.8 Air conditioning: checking V-belt
1509-1582; 030-130
030.4.15.9 Air conditioning: changing V-belt
L509-1582; 030-132
030.4.15.10 Checking the indicator bead in the air conditioning
dryer-collector unit
1509-1582; 030-134
030.4.15.11 Heating and air conditioning unit: Testing function
L509-1582; 030-135
030.4.16 Lubrication system 030-136
030.4.16.1 Checking the level in the grease reservoir of the
central lubrication system
1509-1582; 030-136
030.4.16.2 Central lubrication system: Checking the pipes,
hoses and lubrication points for leaks and damage
1509-1582; 030-137
030.4.16.3 Central lubrication system: Checking the lubrication
of the bearings
L509-1582; 030-138
030.5 Testing and adjustment checklist
1509-1582; 030-139
030.6 Testing and adjustment tasks 030-143
0306.1 Safety precautions
L509-1582; 030-143
030.6.2 Overall machine 030-143
030.6.2.1 Preparing for adjustment procedures
1509-1582; 030-143
030.6.2.2 Hydraulic oil and coolant: operating temperature
1509-1582; 030-145
0306.3 Drive group 030-146
030.6.3.1 Pedals: calibration
L509-1582; 030-146
030.6.3.2 Diesel engine speed
L509-1582; 030-147
030.6.3.3 Reading the diesel engine service files
L509-1582; 030-148
030.6.3.4 Performing a service regeneration on diesel particu-
030.6.3.4 Performing a service regeneration on diesel particu-
late filter
1509-1582; 030-150
0306.3.5 Diesel engine: changing engine control unit (ECU)
0306.3.5 Diesel engine: changing engine control unit (ECU)
L509-1582; 030-151
Cooling system 030-161
030.6.4.1 Fan motor: fan speed proportional solenoid
Cooling system 030-161
030.6.4.1 Fan motor: fan speed proportional solenoid
1509-1582; 030-161
Working hydraulics 030-164
030.6.5.1 Control valve block: secondary pressure relief valves
Working hydraulics 030-164
030.6.5.1 Control valve block: secondary pressure relief valves
L509-1582; 030-164
030.6.5.2 Control valve block: primary pressure relief valve
030.6.5.2 Control valve block: primary pressure relief valve
1509-1582; 030-167
030.6.5.3 Control block: reduction of tilt-out speed (option)
030.6.5.3 Control block: reduction of tilt-out speed (option)
1509-1582; 030-168
0306.5.4 Stabilisation module (option), safety valve
0306.5.4 Stabilisation module (option), safety valve
L509-1582; 030-170
030.6.5.5 Ride control hydro accumulator (option): nitrogen
030.6.5.5 Ride control hydro accumulator (option): nitrogen
filling
L509-1582; 030-171
Hydraulic components 030-173
030.6.6.1 Checking the hydraulic lines for damage
Hydraulic components 030-173
030.6.6.1 Checking the hydraulic lines for damage
L509-1582; 030-173
Travel hydraulics 030-178
030.6.7.1 Travel pump high pressure sensor B102: Deviation
Travel hydraulics 030-178
030.6.7.1 Travel pump high pressure sensor B102: Deviation
1509-1582; 030-178
0306.7.2 Travel pump replenishing pressure relief valve
0306.7.2 Travel pump replenishing pressure relief valve
L509-1582; 030-179
030.6.7.3 Travel pump: high pressure relief valves
030.6.7.3 Travel pump: high pressure relief valves
L509-1582; 030-181
030.6.7.4 Travel pump: pressure cut-off
030.6.7.4 Travel pump: pressure cut-off
L509-1582; 030-184
030.6.7.5 Travel pump: manual block curve calibration (up to
030.6.7.5 Travel pump: manual block curve calibration (up to
software version 013, from software version 017)
L509-1582; 030-186
030.6.7.6 Travel pump: manual block curve calibration (from
030.6.7.6 Travel pump: manual block curve calibration (from
software version 014 to 016)
L509-1582; 030-187
030.6.7.7 Travel pump: automatic block curve calibration (from
030.6.7.7 Travel pump: automatic block curve calibration (from
software version 018)
1509-1582; 030-190
1509-1582; 030-190
030.6.7.8 Travel motor: manual calibration (maximum swivel
angle)
1509-1582; 030-190
030.6.7.9 =Travel motor: manual calibration (minimum swivel
angle)
L509-1582; 030-192
0306.8 Brake system 030-194
030.6.8.1 Inching brake pedal: basic setting
1509-1582; 030-194
030.6.8.2 Angle sensor for inching function: checking basic
setting
L509-1582; 030-195
030.6.8.3 Service brake: brake pressure in 1st brake circuit
1509-1582; 030-196
030.6.9 Electrical system 030-198
030.6.9.1 Central control unit (Master4) Creating a Servicefile
1509-1582; 030-198
030.6.9.2 Updating the central controller software
L509-1582; 030-201
030.6.9.3 Setting the IP addresses of the central control unit
(Master4)
L509-1582; 030-203
030.6.9.4 Resetting the central control unit (Master)
1509-1582; 030-206
030.6.9.5 Addressing CAN module and checking system infor-
mation
L509-1582; 030-207
030.6.10 Gearbox 030-209
030.6.10.1 Gearbox: external servo pressure reducing valve
1509-1582; 030-209
030.6.10.2 External servo pressure hydro accumulator nitrogen
filling
L509-1582; 030-211
0306.11 Axles and drive shafts 030-214
$ 030.6.11.1 Tyres: setting radius
g 1509-1582; 030-214
1
§ 040 Drive group 040-1
g 040.1 Engine 040-2
z 040.1.1 Diesel engine overview
z 1509-1582; 040-2
N 040.1.2 Electrical components of diesel engine
L509-1582; 040-10
040.1.3 Fuel system 040-11
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
1509-1582 LIEBHERR 17
Contents Service manual
angle)
1509-1582; 030-190
030.6.7.9 =Travel motor: manual calibration (minimum swivel
angle)
L509-1582; 030-192
0306.8 Brake system 030-194
030.6.8.1 Inching brake pedal: basic setting
1509-1582; 030-194
030.6.8.2 Angle sensor for inching function: checking basic
setting
L509-1582; 030-195
030.6.8.3 Service brake: brake pressure in 1st brake circuit
1509-1582; 030-196
030.6.9 Electrical system 030-198
030.6.9.1 Central control unit (Master4) Creating a Servicefile
1509-1582; 030-198
030.6.9.2 Updating the central controller software
L509-1582; 030-201
030.6.9.3 Setting the IP addresses of the central control unit
(Master4)
L509-1582; 030-203
030.6.9.4 Resetting the central control unit (Master)
1509-1582; 030-206
030.6.9.5 Addressing CAN module and checking system infor-
mation
L509-1582; 030-207
030.6.10 Gearbox 030-209
030.6.10.1 Gearbox: external servo pressure reducing valve
1509-1582; 030-209
030.6.10.2 External servo pressure hydro accumulator nitrogen
filling
L509-1582; 030-211
0306.11 Axles and drive shafts 030-214
$ 030.6.11.1 Tyres: setting radius
g 1509-1582; 030-214
1
§ 040 Drive group 040-1
g 040.1 Engine 040-2
z 040.1.1 Diesel engine overview
z 1509-1582; 040-2
N 040.1.2 Electrical components of diesel engine
L509-1582; 040-10
040.1.3 Fuel system 040-11
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
1509-1582 LIEBHERR 17
Contents Service manual
040.1.3.1 Overview of fuel system
L509-1582; 040-12
040.1.3.2 Fuel level sensor
1509-1582; 040-14
040.1.3.3 Fuel pre-filter
L509-1582; 040-15
040.1.3.4 Fuel fine filter
L509-1582; 040-16
040.1.4 Air filter system 040-17
040.1.4.1 Air filter
1509-1582; 040-17
040.1.4.2 Vacuum switch for air filter
L509-1582; 040-18
040.1.5 Exhaust system 040-18
040.1.5.1 Overview of diesel particulate filter
1509-1582; 040-19
050 Cooling system 050-1
050.1 Overview of cooling system
L509-1582; 050-2
050.2 Cooling system hydraulics 050-3
050.2.1 Overview of cooling system hydraulics
L509-1582; 050-3
050.2.2 Fan pump
1509-1582; 050-6
050.2.3 Fan motor
L 509-1582; 050-7
050.3 Cooling system electronics 050-9
050.3.1 General overview of electronic control system
L 509-1582; 050-9
050.3.2 Hydraulic oil temperature sensor
L 509-1582; 050-12
050.4 Cooler 050-14
050.4.1 Cooler unit
L 509-1582; 050-14
050.5 Reversible fan drive 050-15
050.5.1 Overview of reversible fan drive
L 509-1582; 050-15
050.5.2 Fan reversal valve block
1509-1582; 050-18
040.1.3.2 Fuel level sensor
1509-1582; 040-14
040.1.3.3 Fuel pre-filter
L509-1582; 040-15
040.1.3.4 Fuel fine filter
L509-1582; 040-16
040.1.4 Air filter system 040-17
040.1.4.1 Air filter
1509-1582; 040-17
040.1.4.2 Vacuum switch for air filter
L509-1582; 040-18
040.1.5 Exhaust system 040-18
040.1.5.1 Overview of diesel particulate filter
1509-1582; 040-19
050 Cooling system 050-1
050.1 Overview of cooling system
L509-1582; 050-2
050.2 Cooling system hydraulics 050-3
050.2.1 Overview of cooling system hydraulics
L509-1582; 050-3
050.2.2 Fan pump
1509-1582; 050-6
050.2.3 Fan motor
L 509-1582; 050-7
050.3 Cooling system electronics 050-9
050.3.1 General overview of electronic control system
L 509-1582; 050-9
050.3.2 Hydraulic oil temperature sensor
L 509-1582; 050-12
050.4 Cooler 050-14
050.4.1 Cooler unit
L 509-1582; 050-14
050.5 Reversible fan drive 050-15
050.5.1 Overview of reversible fan drive
L 509-1582; 050-15
050.5.2 Fan reversal valve block
1509-1582; 050-18
060 Working hydraulics 060-1
060.1 Overview of working hydraulics
1509-1582; 060-3
060.2 Working pump
L509-1582; 060-9
060.3 Control block
L509-1582; 060-12
060.4 Pilot control 060-20
0604.1 Overview of pilot control unit
L509-1582; 060-20
0604.2 Pilot control unit
L509-1582; 060-24
0604.3 Pilot pressure for solenoid valve
L509-1582; 060-26
060.5 Ride control 060-28
060.5.1 Overview of ride control system
L509-1582; 060-28
0605.2 Stabilisation module
L509-1582; 060-32
060.6 Regulated flow rate 060-37
060.6.1 Regulated flow rate: total overview
L509-1582; 060-37
0606.2 Valve block for regulated flow rate
L509-1582; 060-39
060.7 Pipe break protection 060-41
060.7.1 Pipe break protection: overview
L509-1582; 060-41
060.7.2 Valve block for pipe break protection
L509-1582; 060-43
060.7.3 Solenoid valve for release of the ride control
L509-1582; 060-44
060.8 High flow 060-46
060.8.1 High Flow: total overview
L509-1582; 060-46
0608.2 High Flow pump
L509-1582; 060-49
060.8.3 Solenoid valve for High Flow
L509-1582; 060-50
070 Travel hydraulics 070-1
070.1 Overview of travel hydraulics
L509-1582; 070-2
060.1 Overview of working hydraulics
1509-1582; 060-3
060.2 Working pump
L509-1582; 060-9
060.3 Control block
L509-1582; 060-12
060.4 Pilot control 060-20
0604.1 Overview of pilot control unit
L509-1582; 060-20
0604.2 Pilot control unit
L509-1582; 060-24
0604.3 Pilot pressure for solenoid valve
L509-1582; 060-26
060.5 Ride control 060-28
060.5.1 Overview of ride control system
L509-1582; 060-28
0605.2 Stabilisation module
L509-1582; 060-32
060.6 Regulated flow rate 060-37
060.6.1 Regulated flow rate: total overview
L509-1582; 060-37
0606.2 Valve block for regulated flow rate
L509-1582; 060-39
060.7 Pipe break protection 060-41
060.7.1 Pipe break protection: overview
L509-1582; 060-41
060.7.2 Valve block for pipe break protection
L509-1582; 060-43
060.7.3 Solenoid valve for release of the ride control
L509-1582; 060-44
060.8 High flow 060-46
060.8.1 High Flow: total overview
L509-1582; 060-46
0608.2 High Flow pump
L509-1582; 060-49
060.8.3 Solenoid valve for High Flow
L509-1582; 060-50
070 Travel hydraulics 070-1
070.1 Overview of travel hydraulics
L509-1582; 070-2
L509-1682
070.2 Travel pump
L509-1582; 070-9
070.3 Travel motors 070-25
070.3.1 Travel motor
L509-1582; 070-25
080 Hydraulic components 080-1
080.1 Hydraulic system: overview
L509-1582; 080-2
080.2 Hydraulic tank 080-5
080.2.1 Overview of the hydraulic tank
1509-1582; 080-5
080.2.2 Return suction filter
L509-1582; 080-7
080.2.3 Breather filter
1509-1582; 080-13
090 Steering system 090-1
090.1 Steering system overview
L509-1582; 090-2
090.2 Servostat
L509-1582; 090-6
100 Brake system 100-1
100.1 Overview of brake system
L509-1582; 100-2
100.2 Service brake 100-7
100.2.1 Inch/brake unit
1509-1582; 100-7
100.2.2 Inching function angle sensor
L509-1582; 100-13
100.2.3 Brake light pressure switch
L509-1582; 100-15
100.2.4 Drum brake
1509-1582; 100-16
100.3 Parking brake 100-21
100.3.1 Valve block for parking brake and differential lockout
L509-1582; 100-21
100.3.2 Orifice bypass solenoid valve
1509-1582; 100-23
110 Electrical system 110-1
110.1 Overview of electrical system
1509-1582; 110-2
110.2 Lighting
1509-1582; 110-5
110.3 Circuit diagrams
L509-1582; 110-7
110.4 Electronic control unit 110-9
110.4.1 General overview of electronic control system
L 509-1582; 110-9
110.4.2 Central control unit (Master4)
L509-1582; 110-10
110.4.3 Modules 110-15
110.4.3.1 Compact module: overview
1509-1582; 110-15
110.4.3.2 Compact module
L 509-1582; 110-16
110.5 Electrical components of the driver’s cab 110-22
110.5.1 Fuse boards
L509-1582; 110-22
110.5.2 Door contact switch
L509-1582; 110-24
110.6 Electrical components in the rear section 110-25
110.6.1 Battery installation
L509-1582; 110-25
120 Gearbox 120-1
120.1 Overview of the transmission
L509-1582; 120-2
120.2 Transmission hydraulics 120-7
120.2.1 Overview of transmission hydraulics
L509-1582; 120-7
120.2.2 Gear shifting
L509-1582; 120-12
120.2.3 Valve block for external servo pressure
L509-1582; 120-14
120.24 Travel motor bypass solenoid valve
L509-1582; 120-16
120.3 Transmission electronics 120-18
120.3.1 Gearbox: electrical system
L509-1582; 120-18
120.3.2 Output speed sensor
L509-1582; 120-20
070.3 Travel motors 070-25
070.3.1 Travel motor
L509-1582; 070-25
080 Hydraulic components 080-1
080.1 Hydraulic system: overview
L509-1582; 080-2
080.2 Hydraulic tank 080-5
080.2.1 Overview of the hydraulic tank
1509-1582; 080-5
080.2.2 Return suction filter
L509-1582; 080-7
080.2.3 Breather filter
1509-1582; 080-13
090 Steering system 090-1
090.1 Steering system overview
L509-1582; 090-2
090.2 Servostat
L509-1582; 090-6
100 Brake system 100-1
100.1 Overview of brake system
L509-1582; 100-2
100.2 Service brake 100-7
100.2.1 Inch/brake unit
1509-1582; 100-7
100.2.2 Inching function angle sensor
L509-1582; 100-13
100.2.3 Brake light pressure switch
L509-1582; 100-15
100.2.4 Drum brake
1509-1582; 100-16
100.3 Parking brake 100-21
100.3.1 Valve block for parking brake and differential lockout
L509-1582; 100-21
100.3.2 Orifice bypass solenoid valve
1509-1582; 100-23
110 Electrical system 110-1
110.1 Overview of electrical system
1509-1582; 110-2
110.2 Lighting
1509-1582; 110-5
110.3 Circuit diagrams
L509-1582; 110-7
110.4 Electronic control unit 110-9
110.4.1 General overview of electronic control system
L 509-1582; 110-9
110.4.2 Central control unit (Master4)
L509-1582; 110-10
110.4.3 Modules 110-15
110.4.3.1 Compact module: overview
1509-1582; 110-15
110.4.3.2 Compact module
L 509-1582; 110-16
110.5 Electrical components of the driver’s cab 110-22
110.5.1 Fuse boards
L509-1582; 110-22
110.5.2 Door contact switch
L509-1582; 110-24
110.6 Electrical components in the rear section 110-25
110.6.1 Battery installation
L509-1582; 110-25
120 Gearbox 120-1
120.1 Overview of the transmission
L509-1582; 120-2
120.2 Transmission hydraulics 120-7
120.2.1 Overview of transmission hydraulics
L509-1582; 120-7
120.2.2 Gear shifting
L509-1582; 120-12
120.2.3 Valve block for external servo pressure
L509-1582; 120-14
120.24 Travel motor bypass solenoid valve
L509-1582; 120-16
120.3 Transmission electronics 120-18
120.3.1 Gearbox: electrical system
L509-1582; 120-18
120.3.2 Output speed sensor
L509-1582; 120-20
120.3.3 Hall sensor for gear indicator
L 509-1582; 120-21
130 Axles and drive shafts 130-1
130.1 Axles 130-2
130.1.1 Front axle
L 509-1582; 130-2
130.1.2 Rear axle
1509-1582; 1304
130.1.3 Engageable differential lockout 130-6
130.1.3.1 Overview of engageable differential lockout
1509-1582; 130-6
130.2 Cardan shafts 130-9
130.2.1 Drive shaft
1509-1582; 130-9
140 Steel parts of the basic machine 140-1
140.1 Vehicle frame 140-2
140.1.1 Articulation bearing
1509-1582; 140-2
140.1.2 Articulation lock
L 509-1582; 140-3
150 Working attachment 150-1
150.1 Lift arms for Z kinematics 150-2
160.1.1 Lift arms for Z kinematics
L 509-1582; 150-2
150.2 Quick coupler 150-4
150.2.1 Quick coupler
1509-1582; 150-4
150.2.2 Quick coupler hydraulics 160-5
150.2.2.1 Overview of quick coupler hydraulics
1509-1582; 150-6
160.2.2.2 Open solenoid valve for quick coupler
L509-1582; 150-8
160 Operator’s cab, heating and air conditioning 160-1
160.1 Overview of operator’s cab, heating and air conditioning unit
L509-1582; 160-2
160.2 Display and control elements 160-4
160.2.1 Display
L 509-1582; 160-4
130 Axles and drive shafts 130-1
130.1 Axles 130-2
130.1.1 Front axle
L 509-1582; 130-2
130.1.2 Rear axle
1509-1582; 1304
130.1.3 Engageable differential lockout 130-6
130.1.3.1 Overview of engageable differential lockout
1509-1582; 130-6
130.2 Cardan shafts 130-9
130.2.1 Drive shaft
1509-1582; 130-9
140 Steel parts of the basic machine 140-1
140.1 Vehicle frame 140-2
140.1.1 Articulation bearing
1509-1582; 140-2
140.1.2 Articulation lock
L 509-1582; 140-3
150 Working attachment 150-1
150.1 Lift arms for Z kinematics 150-2
160.1.1 Lift arms for Z kinematics
L 509-1582; 150-2
150.2 Quick coupler 150-4
150.2.1 Quick coupler
1509-1582; 150-4
150.2.2 Quick coupler hydraulics 160-5
150.2.2.1 Overview of quick coupler hydraulics
1509-1582; 150-6
160.2.2.2 Open solenoid valve for quick coupler
L509-1582; 150-8
160 Operator’s cab, heating and air conditioning 160-1
160.1 Overview of operator’s cab, heating and air conditioning unit
L509-1582; 160-2
160.2 Display and control elements 160-4
160.2.1 Display
L 509-1582; 160-4
160.2.2 Control lever
L509-1582; 160-4
160.2.3 Accelerator pedal
L509-1582; 160-6
160.3 Heating, ventilation, air conditioning 160-8
160.3.1 Overview of heating, ventilation and air conditioning system
L509-1582; 160-8
160.3.2 Heating and air conditioning unit 160-14
160.3.2.1 Heating and air conditioning unit
L509-1582; 160-14
160.3.2.2 Blower
1509-1582; 160-17
160.4 Air conditioning 160-18
160.4.1 Air conditioning (optional)
L509-1582; 160-18
1604.2 Compressor magnetic coupling
L509-1582; 160-19
160.4.3 Air conditioning condenser
L509-1582; 160-21
160.44 Dryer-collector unit
L509-1582; 160-21
160.4.5 Air conditioning pressure switch
L509-1582; 160-23
170 Lubrication system 170-1
170.1 Liebherr automatic central lubrication system 170-2
170.1.1 Automatic central lubrication system: overview
L509-1582; 170-2
170.1.2 Central lubrication pump EP-1
L509-1582; 170-6
170.1.3 Progressive distributor MX-F
L509-1582; 170-9
190 Options 190-1
190.1 LiDAT 190-2
190.1.1 Overview of LIDAT
L509-1582; 190-2
190.1.2 LiDAT on machine
L509-1582; 190-4
200 Diagnosis 200-1
200.1 Malfunctions 200-2
L509-1582; 160-4
160.2.3 Accelerator pedal
L509-1582; 160-6
160.3 Heating, ventilation, air conditioning 160-8
160.3.1 Overview of heating, ventilation and air conditioning system
L509-1582; 160-8
160.3.2 Heating and air conditioning unit 160-14
160.3.2.1 Heating and air conditioning unit
L509-1582; 160-14
160.3.2.2 Blower
1509-1582; 160-17
160.4 Air conditioning 160-18
160.4.1 Air conditioning (optional)
L509-1582; 160-18
1604.2 Compressor magnetic coupling
L509-1582; 160-19
160.4.3 Air conditioning condenser
L509-1582; 160-21
160.44 Dryer-collector unit
L509-1582; 160-21
160.4.5 Air conditioning pressure switch
L509-1582; 160-23
170 Lubrication system 170-1
170.1 Liebherr automatic central lubrication system 170-2
170.1.1 Automatic central lubrication system: overview
L509-1582; 170-2
170.1.2 Central lubrication pump EP-1
L509-1582; 170-6
170.1.3 Progressive distributor MX-F
L509-1582; 170-9
190 Options 190-1
190.1 LiDAT 190-2
190.1.1 Overview of LIDAT
L509-1582; 190-2
190.1.2 LiDAT on machine
L509-1582; 190-4
200 Diagnosis 200-1
200.1 Malfunctions 200-2
L509-1682
200.1.1 Warning symbols 200-2
200.1.2 Warning symbols 200-2
200.1.3 Service code indicator in display 200-3
200.2 Troubleshooting 200-6
200.2.1 Replacing fuses 200-6
200.211 Fuses on the fuse board in the cab 200-6
200.2.1.2 Fuses in right of engine compartment 200-9
200.1.1 Warning symbols 200-2
200.1.2 Warning symbols 200-2
200.1.3 Service code indicator in display 200-3
200.2 Troubleshooting 200-6
200.2.1 Replacing fuses 200-6
200.211 Fuses on the fuse board in the cab 200-6
200.2.1.2 Fuses in right of engine compartment 200-9
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