Liebherr L 507 1578 Wheel Loader Operator’s Manual SN 53995 – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 507 1578 Wheel Loader Operator’s Manual SN 53995 – PDF DOWNLOAD
Language : English
Pages : 258
Downloadable : Yes
File Type : PDF
Size: 57 MB
DESCRIPTION:
Liebherr L 507 1578 Wheel Loader Operator’s Manual SN 53995 – PDF DOWNLOAD
Product ID
Manufacturer : Liebherr-Werk Bischofshofen GmbH
Type : L 507
Type no. : 1578
From Serial no. : 53995
Preface:
This operator’s manual has been written for the operator and for the maintenance
staff of the machine.
It contains the following descriptions:
– Chapter 1 “Product description”
– Chapter 2 “Safety regulations”
– Chapter 3 “Handling and operation”
– Chapter 4 “Malfunctions”
– Chapter 5 “Maintenance”
This operator’s manual must be carefully read before initially putting into
service and should be read and used later at regular intervals by anyone who
carries out work on the machine.
Working with or on the machine includes:
– Operation including equipping, troubleshooting during operation, removing
production debris, maintenance, removing operating and auxiliary materials.
– Servicing including maintenance, inspection and repair work.
– Transport or loading the machine.
This operator’s manual helps the driver to become acquainted with the machine
and prevents malfunctions due to incorrect operation.
Observation of the operator’s manual by maintenance staff:
– Increases reliability during operation
– Extends the service life of your machine
– Reduces repair costs and downtime
This operator’s manual must be kept with the machine. Make sure a copy is kept in the storage compartment of the operator’s cab at all times. In addition to the operator’s manual, follow the instructions based on existing national accident prevention and environmental protection regulations. In addition to the operator’s manual and applicable national and local legal accident prevention rules, observe the recognised technical regulations for safe and correct operation.
This operator’s manual contains all the information you need to operate and maintain your machine.
– Some illustrations in this operator’s manual may show details and equipment that are different from those on your machine.
– On some pictures, protective devices and covers have been removed for a better view.
– We are constantly making improvements to our machines, which means there may have been modifications to your machine which are not mentioned in this operator’s manual.
However, if you should require explanations or information, the Liebherr technical
information and customer services departments will be happy to provide assistance.
TABLE OF CONTENTS:
Liebherr L 507 1578 Wheel Loader Operator’s Manual SN 53995 – PDF DOWNLOAD
Product description 17
1.1 Technical description 17
1.1.1 Overview of the complete machine 17
1.2 Technical data 18
1.2.1 Vibrations 18
1.2.2 CO2 emissions from diesel engine 19
1.2.3 Sound level 20
1.2.4 Diesel engine 20
1.2.5 Electrical system 21
1.2.6 Travel drive 21
1.2.7 Axles 21
1.2.8 Braking 22
1.2.9 Steering 22
1.2.10 Working hydraulics 22
1.2.11 Lift arms 23
1.2.12 Operator’s cab 23
1.2.13 Heating, ventilation 23
1.2.14 Air conditioning 23
1.2.15 Tow hitch 24
1.2.16 Ballast 24
1.2.17 Tyres 24
1.2.18 Snow chains or guard chains 26
C: 1.2.19 Foam-filled tyres ~ 26
1 0 1.2.20 Complete machine with bucket (z-bar kinematics) 26
~ 1.2.21 Working attachment: light material bucket 28 52
1.2.22 Working attachment: 4 in 1 bucket .,
1.2.23 Working attachment: forklift 31
2 Safety instructions 33
2.1 Information on these instructions 33
2.1.1 Representation of warning messages 33
2.1.2 Graphic symbols in these instructions 33
2.2 Intended use 34
2.2.1 Laws, rules, guidelines and safety regulations 34
2.2.2 Intended use 34
2.2.3 Foreseeable misuse 35
2.2.4 Operating conditions 35
2.2.5 Disposal 36
2.3 Description of staff 36
2.3.1 Personal protective equipment 36
2.3.2 Requirements for staff 37
2.3.3 Operating company 37
2.3.4 Operator 38
2.3.5 Maintenance staff 39
2.3.6 Refrigeration technician 39
2.3.7 Slinger 40
2.3.8 Spotter 41
2.4 Signs on the machine 41
2.4.1 Safety signs 42
2.4.2 Information signs 43
2.4.3 Identification plate 46
2.5 Protective devices on the machine 46
2.5.1 Operator’s cab 46
2.5.2 Roll over protective structure (ROPS) 47
2.5.3 Falling object protective structures (FOPS) 47
2.6 Emergency equipment on the machine 48
2.6.1 Emergency exit (standard) 48 ~
2.6.2 Fire extinguisher (option) 48 “0 ‘
2.6.3 Emergency actuation of parking brake (option) 48 …'”..,..
2.7 Safe operation 49 “~’ ID
…J 2.7.1 Intoxicants 49
2.7.2 Dangerous fuels and operating fluids 49
2.7.3 Transporting machine 49
Operator’s manual Contents
2.7.4 Access to machine 50
2.7.5 Machine danger zone 50
2.7.6 Visibility 51
2.7.7 Protection against vibration 52
2.7.8 Operation of machine 53
2.8 Safe maintenance 56
2.8.1 Spare parts 56
2.8.2 Heavy parts 56
2.8.3 Regular checks 57
2.9 Modifications to the machine 57
2.9.1 Modifications, add-ons and retrofittings 57
3 Handling and operation 59
3.1 Control elements 59
3.1.1 Operator’s cab 59
3.1.2 Display 60
3.1.3 Switches and buttons 60
3.1.4 Control lever 62
3.2 Handling 63
3.2.1 Battery main switch 63
3.2.2 Articulation lock 63
3.2.3 Entering and leaving machine 64
3.2.4 Cab window 66
3.2.5 Emergency exit 68
3.2.6 Fire extinguisher 69
3.2.7 Operator’s seat 69
3.2.8 Safety belt 74
3.2.9 Steering wheel 75
3.2.10 Starting switch 77
3.2.11 Electronic immobilizer 77 0
2 3.2.12 Steering-column switch 79
3.2.13 Lighting 80
3.2.14 Interior lighting of the driver’s cab 83
3.2.15 Display 84
3.2.16 Display (reversing camera option) 88
L509-1581 / 53995 l.ll:BHl:1111 11
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Contents Operator’s manual
3.2.17 Control lever 92
3.2.18 Mini-joystick 94
3.2.19 Heating, ventilation, air conditioning (option) 97
3.2.20 Rear window heater and exterior mirror heater (option) 100
3.2.21 Interior mirror, exterior mirrors and wide-angle mirrors (option) 100
3.2.22 Sun visor 101
3.2.23 Radio 101
3.2.24 Windscreen washer system 102
3.2.25 Liebherr central lubrication system 103
3.2.26 Reversing alarm 104
3.2.27 Reversible fan drive 108
3.2.28 Manual inching facility 108
3.2.29 LiDAT 109
3.3 Operation 110
3.3.1 Daily start-up 110
3.3.2 Starting diesel engine 111
3.3.3 Travel mode 113
3.3.4 Driving on public roads 119
3.3.5 Shutting down the machine 120
3.3.6 Automatic engine shutdown 123
3.3.7 Moving the working attachment 123
3.3.8 Regenerating the diesel particulate filter 129
3.3.9 Forklift 133
3.3.10 LIKUFIX-hydraulic coupling system 135
3.4 Working methods 140
3.4.1 Picking up material 140
3.4.2 Transporting and moving material 141
3.4.3 Emptying the working attachment 142
3.4.4 Handling materials with high dump buckets 143 ~
3.4.5 Loading with clamp buckets
3.4.7 Removing material from a slope or wall 145 “‘ ~ ID
3.4.8 Loading a transport vehicle 147 …J
3.4.9 Excavation 149
3.5 Fitting and removing the attachment 151
3.5.1 Hydraulic connections for hydraulic working attachments
3.5.2 Removing the working attachment from the quick coupler
3.5.3 Fitting working attachments to the quick coupler
3.6 Transport
3.6.1 Transporting the machine
3.7 Emergency modes
3. 7 .1 Lowering the lift arms if the diesel engine fails
3.7.2 Recovering and towing machine
3.7.3 Jump starting procedure
Malfunctions
4.1 Servicecodes
4.1.1 Service code indicator in the display
4.2 Problems – Cause – Remedy
4.2.1 Warning symbols
4.2.2 Troubleshooting for diesel engine and fuel system
4.2.3 Troubleshooting the Liebherr central lubrication system
4.3 Problem remedy
4.3.1 Replacing fuses
Maintenance
Maintenance and inspection schedule
Filling quantities and lubrication chart
5.2.1 Lubricant filling quantity
5.2.2 Recommended operating fluids
5.2.3 Lubrication chart
Lubricants and fuels
5.3.1 General information on lubricants and fuels
5.3.2 General information on changing lubricants and fuels
5.3.3 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids
5.3.4 Diesel fuels
5.3.5 Engine oils
5.3.6 Refrigerant
5.3.7 Coolant
5.3.9 Transmission 202
5.3.10 Axle oil 202
5.3.11 Brake oil 202
5.3.12 Lubrication grease 203
5.3.13 Windscreen washer fluid 203
5.3.14 Refrigerant oil for air conditioning compressor 203
5.4 Safety precautions 204
5.5 Preparatory tasks for maintenance 205
5.5.1 Maintenance positions 205
5.5.2 Opening service hatches 206
5.5.3 Turning off battery main switch 207
5.6 Overall machine 209
5.6.1 Checking the machine is in the proper condition 209
5.6.2 Removing loose parts, dirt, ice and snow from machine 210
5.6.3 Checking the hydraulic lines for damage 210
5.6.4 Cleaning machine 215
5.6.5 Shutting down the machine for a lengthy period 217
5.6.6 Deactivating the machine 218
5.7 Drive group 219
5.7.1 Checking diesel engine oil level 219
5.7.2 Diesel engine: checking V-belt 220
5.7.3 Draining condensate and sediment from the fuel tank 223
5.7.4 Draining off condensate from fuel pre-filter 224
5.7.5 Cleaning service cover and dust discharge valve of air filter system 225
5.7.6 Cleaning or changing main element of air filter system 226
5.7.7 Changing safety element of air filter system 229
5.8 Cooling system 231
5.8.1 Checking coolant level in cooling system 231
5.8.2 Cleaning cooling system 233 ~
5.9 Hydraulic components
5.9.1 Checking oil level in hydraulic tank 52 234 …'”..,..
5.10 Steering system 236 “‘ ~ ID
5.10.1 Steering: Checking the function 236 …J
5.10.2 Steering cylinder: lubricating bearing 236
5.11 Brake system 238
5.11.1 Checking the oil level in the brake system
5.12 Electrical system
5.12.1 Checking function of lighting and horn
5.13 Axles and drive shafts
5.13.1 Lubricating rear axle kingpin bearings
5.13.2 Tyres: checking tyre pressure
5.13.3 Checking wheel tightness
5.14 Steel parts of the basic machine
5.14.1 Lubricating articulated bearing
5.14.2 Lubricating articulation stops
5.15 Working attachment
5.15.1 Lubricating the lift arms and working attachment
5.15.2 Testing quick coupler
5.15.3 Cleaning LIKUFIX hydraulic coupling
5.16 Operator’s cab, heating and air conditioning
5.16.1 Cleaning operator’s cab air filter
5.16.2 Changing operator’s cab air filter
5.16.3 Windscreen washer system: filling windscreen washer fluid
5.16.4 Operator’s cab: cleaning and maintaining seals
5.17 Lubrication system
5.17.1 Central lubrication system: checking level in grease reservoir
Index 253
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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