Liebherr 2Plus2 Wheel Loader L580 -460 (USA/CNA)Operating Manual 22780 – PDF DOWNLOAD
FILE DETAILS:
Liebherr 2Plus2 Wheel Loader L580 -460 (USA/CNA)Operating Manual 22780 – PDF DOWNLOAD
Language : English
Pages :362
Downloadable : Yes
File Type : PDF
Size: 12.8 MB
DESCRIPTION:
Product identification
Manufacturer: Liebherr-Werk BischofshofenGmbH
Type:L580
Type no.:460 (USA/CNA)
from serial number: 22780
Liebherr 2Plus2 Wheel Loader L580 -460 (USA/CNA)Operating Manual 22780 – PDF DOWNLOAD
Preface:
This operating manual has been written for the driver and for the maintenance personnel of the machine. It contains the following descriptions:
- Chapter 1: Product description
- Chapter 2: Safety regulations
- Chapter 3: Handling and operation
- Chapter 4: Malfunctions
- Chapter 5: Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading of the machine.
This manual helps the driver become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
- Increases reliability during operation
- Extends the service life of your machine
- Reduces repair costs and downtime
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
- In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations. Also, observe the recognized technical regulations for safe and correct operation in addition to the operating manual and applicable national and local legal accident prevention rules.
- This operating manual contains all the information you need to operate and service your machine. Please note that some illustrations in this manual may show details and equipment that are different from those on your machine. On some pictures, protective devices and covers have been removed for a better view. We constantly make improvements to our machines, which means there may have been modifications to your machine that are not mentioned in this manual.
- However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
Liability and warranty:
Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments, and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.
- The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
- In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance, or failure to observe safety instructions.
Modifications, conditions, copyright:
- We reserve the right to make changes without notice as a result of technological development.
- The information and illustrations in this manual may not be reproduced, distributed, or used for commercial purposes. All rights under copyright law are expressly reserved.
- The warranty and liability terms contained in Liebherr’s general conditions of trade are not affected by the information in the manual.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr 2Plus2 Wheel Loader L580 -460 (USA/CNA)Operating Manual 22780 – PDF DOWNLOAD
Contents
1 Product description 1-1
1.1 Technical data 1-2
1.1.1 Complete machine with bucket 1-2
1.1.2 Engine 1-4
1.1.3 Electrical system 1-4
1.1.4 Travel drive 1-5
1.1.5 Axles 1-6
1.1.6 Braking 1-6
1.1.7 Ballast weight 1-6
1.1.8 Tyres 1-7
1.1.9 Snow chains or guard chains 1-10
1.1.10 Tyres with foam 1-11
1.1.11 Steering 1-11
1.1.12 Working hydraulics 1-12
1.1.13 Working attachment 1-12
1.1.14 Driver’s cab 1-16
1.1.15 Sound emission 1-17
1.1.16 Towing device 1-17
1.1.17 Diesel particle filter 1-18
1.1.18 Complete machine — high lift version 1-19
1.1.19 Light material bucket 1-22
1.1.20 High dump bucket 1-26
1.1.21 Forklift 1-29
1.1.22 Timber grabber 1-33
2 Safety regulations 2-1
21 Introduction 2-1
2.2 General safety regulations 2-2
23 Proper use 2-3
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copyright by
L580-459/11780 (USA / CAN) LIEBHERR
Contents
Contents
Operating Manual
24 Decals on the machine 2-4
241 Safety decals 2-4
242 Information decals 2-8
24.3 Type plates 2-12
25 Instructions on preventing crushing injuries
and burns 2-13
26 Instructions on preventing fires and explosions 2-13
27 Safety instructions for start-up 2-14
2.8 Safety precautions during start-up 2-14
29 Instructions for safe working 2-15
2.10 Safety instructions for driving on slopes 2-16
2.11 Parking safely 2-16
212 Transporting the machine safely 2-17
2.13 Towing the machine safely 2-17
2.14 Measures for ensuring safe maintenance 2-18
2.15 Safety instructions for maintenance work on
machines with hydro accumulators 2-20
2.16 Safety instructions for welding work on the
machine 2-21
217 Instructions for working safely on the working
attachment 2-21
2.18 Safety instructions for transporting the ma-
chine by crane 2-22
2.19 Safe maintenance of hydraulic hoses and hose
lines 2-22
2.20 Attachments and accessories 2-23
2.21 Protection against vibrations 2-23
3 Operation, Handling 3-1
3.1 Layout of control elements 3-1
3.2 Operation 3-2
3.21 Battery main switch 3-2
3.22 Cab access 3-2
3.23 Right hinged window 3-4
3.24 Emergency exit 3-4
3.25 Driver’s seat with mechanical suspension 3-5
3.26 Driver’s seat with pneumatic suspension 3-10
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241 Safety decals 2-4
242 Information decals 2-8
24.3 Type plates 2-12
25 Instructions on preventing crushing injuries
and burns 2-13
26 Instructions on preventing fires and explosions 2-13
27 Safety instructions for start-up 2-14
2.8 Safety precautions during start-up 2-14
29 Instructions for safe working 2-15
2.10 Safety instructions for driving on slopes 2-16
2.11 Parking safely 2-16
212 Transporting the machine safely 2-17
2.13 Towing the machine safely 2-17
2.14 Measures for ensuring safe maintenance 2-18
2.15 Safety instructions for maintenance work on
machines with hydro accumulators 2-20
2.16 Safety instructions for welding work on the
machine 2-21
217 Instructions for working safely on the working
attachment 2-21
2.18 Safety instructions for transporting the ma-
chine by crane 2-22
2.19 Safe maintenance of hydraulic hoses and hose
lines 2-22
2.20 Attachments and accessories 2-23
2.21 Protection against vibrations 2-23
3 Operation, Handling 3-1
3.1 Layout of control elements 3-1
3.2 Operation 3-2
3.21 Battery main switch 3-2
3.22 Cab access 3-2
3.23 Right hinged window 3-4
3.24 Emergency exit 3-4
3.25 Driver’s seat with mechanical suspension 3-5
3.26 Driver’s seat with pneumatic suspension 3-10
copyright by
L580-459/11780 (USA / CAN)
LBH/07/003801/0003/8.07/en
LBH/07/003801/0003/8.07/en
LBH/07/003801/0003/8.07/en
Operating Manual
Contents
3.27 Seat belt 3-15
3.28 Steering column and steering wheel 3-17
3.29 Control panel 3-18
3.2.10 Ignition switch 3-19
3.2.11 Electronic immobiliser 3-20
3.212 Steering column switch 3-21
3.213 Lighting 3-23
3.2.14 Interior cab lighting 3-27
3.2.15 Display unit 3-29
3.2.16 Mechanical service hours counter 3-37
3.217 Control units 3-38
3.2.18 Optional buttons on the side console 3-53
3.2.19 Optional switches on the side console 3-54
3.2.20 LIEBHERR control lever 3-56
3.2.21 Control lever for additional working functions 3 – 59
3.2.22 Heating, ventilation, air conditioning (manual) 3 – 61
3.2.23 Automatic air conditioning 3-67
3.2.24 Rear window heater 3-71
3.2.25 Interior and exterior mirrors 3-71
3.2.26 Sun visor 3-72
3.2.27 Radio 3-72
3.2.28 Windshield wiper and washer system 3-73
3.2.29 Windshield washer fluid reservoir 3-75
3.2.30 LIEBHERR automatic lubrication system 3-76
3.2.31 Audible reverse warning device (back-up
alarm) 3-80
3.2.32 Visible reverse warning device 3-82
3.2.33 Reversible fan drive 3-83
3.3 Handling 3-85
3.31 Daily start-up 3-85
3.32 Starting the diesel engine 3-88
3.33 Driving 3-93
3.34 Shutting down the machine 3-109
3.35 Operating the lift arms 3-113
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3.28 Steering column and steering wheel 3-17
3.29 Control panel 3-18
3.2.10 Ignition switch 3-19
3.2.11 Electronic immobiliser 3-20
3.212 Steering column switch 3-21
3.213 Lighting 3-23
3.2.14 Interior cab lighting 3-27
3.2.15 Display unit 3-29
3.2.16 Mechanical service hours counter 3-37
3.217 Control units 3-38
3.2.18 Optional buttons on the side console 3-53
3.2.19 Optional switches on the side console 3-54
3.2.20 LIEBHERR control lever 3-56
3.2.21 Control lever for additional working functions 3 – 59
3.2.22 Heating, ventilation, air conditioning (manual) 3 – 61
3.2.23 Automatic air conditioning 3-67
3.2.24 Rear window heater 3-71
3.2.25 Interior and exterior mirrors 3-71
3.2.26 Sun visor 3-72
3.2.27 Radio 3-72
3.2.28 Windshield wiper and washer system 3-73
3.2.29 Windshield washer fluid reservoir 3-75
3.2.30 LIEBHERR automatic lubrication system 3-76
3.2.31 Audible reverse warning device (back-up
alarm) 3-80
3.2.32 Visible reverse warning device 3-82
3.2.33 Reversible fan drive 3-83
3.3 Handling 3-85
3.31 Daily start-up 3-85
3.32 Starting the diesel engine 3-88
3.33 Driving 3-93
3.34 Shutting down the machine 3-109
3.35 Operating the lift arms 3-113
copyright by
L580-459/11780 (USA / CAN) LIEBHERR
Contents
Contents
Operating Manual
3.3.6 Working methods 3-122
3.3.7 Diesel particle filter 3-136
3.38 Filling the tank using the filling pump 3-141
3.39 Hydraulically actuated quick-change device 3-143
3.3.10 Combined electro-hydraulically actuated
quick-change device 3-149
3.3.11 Electro-hydraulically actuated quick-change
device with comfort control. 3-154
3.3.12 High dump bucket 3-159
3.3.13 Forklift 3-161
3.3.14 Timber handling 3-164
3.3.15 Transporting the machine 3-165
34 Emergency operation 3-172
3.41 Towing the machine 3-172
3.4.2 Emergency steering 3-177
3.4.3 Jump starting 3-177
4 Malfunctions 4-1
41 Service Code Table 4-2
411 Service code indication on the display 4-2
41.2 Visible and audible warning signals 4-18
41.3 Troubleshooting the LIEBHERR automatic
central lubrication system 4-20
4.2 Eliminating malfunctions 4-22
4.21 Replacing fuses 4-22
5 Maintenance 5-1
5.1 Maintenance and inspection schedule 5-1
52 Lubricant chart, filling quantities 5-6
5.21 Table of filling quantities 5-6
522 Lubricant chart 5-7
53 Lubricants and fuels 5-10
5.3.1 Diesel fuels 5-11
532 Lube-oils for the diesel engine 5-12
53.3 Coolant for the diesel engine 5-14
534 Hydraulic fluid 5-18
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LIEBHERR L580-459/11780 (USA / CAN)
3.3.7 Diesel particle filter 3-136
3.38 Filling the tank using the filling pump 3-141
3.39 Hydraulically actuated quick-change device 3-143
3.3.10 Combined electro-hydraulically actuated
quick-change device 3-149
3.3.11 Electro-hydraulically actuated quick-change
device with comfort control. 3-154
3.3.12 High dump bucket 3-159
3.3.13 Forklift 3-161
3.3.14 Timber handling 3-164
3.3.15 Transporting the machine 3-165
34 Emergency operation 3-172
3.41 Towing the machine 3-172
3.4.2 Emergency steering 3-177
3.4.3 Jump starting 3-177
4 Malfunctions 4-1
41 Service Code Table 4-2
411 Service code indication on the display 4-2
41.2 Visible and audible warning signals 4-18
41.3 Troubleshooting the LIEBHERR automatic
central lubrication system 4-20
4.2 Eliminating malfunctions 4-22
4.21 Replacing fuses 4-22
5 Maintenance 5-1
5.1 Maintenance and inspection schedule 5-1
52 Lubricant chart, filling quantities 5-6
5.21 Table of filling quantities 5-6
522 Lubricant chart 5-7
53 Lubricants and fuels 5-10
5.3.1 Diesel fuels 5-11
532 Lube-oils for the diesel engine 5-12
53.3 Coolant for the diesel engine 5-14
534 Hydraulic fluid 5-18
copyright by
LIEBHERR L580-459/11780 (USA / CAN)
LBH/07/003801/0003/8.07/en
LBH/07/003801/0003/8.07/en
LBH/07/003801/0003/8.07/en
Operating Manual
Contents
535 Lubricating oils for the transmission 5-22
5.3.6 Grease and other lubricants 5-23
54 Maintenance tasks 5-24
54.1 Preparatory tasks for maintenance 5-24
54.2 Removing loose parts, dirt, ice and snow
from the machine 5-31
54.3 Checking the machine for external damage 5-31
54.4 Making sure the bolted connections are tight 5-32
54.5 Sealing leaks 5-32
54.6 Checking the engine oil level 5-32
54.7 Changing the engine oil 5-33
54.8 Changing the engine oil filter 5-34
54.9 Checking the diesel engine heating flange 5-35
5.4.10 Changing the fuel pre-filter 5-36
5.4.11 Changing the fuel fine filter 5-38
54.12 Draining off condensate from the fuel pre-
filter 5-39
54.13 Bleeding the fuel system 5-41
54.14 Draining off condensate and sediment from
the fuel tank 5-43
5.4.15 Cleaning the air filter service cap and dust
extraction valve 5-45
5.4.16 Changing the air filter main element when
indicated by the vacuum switch 5-45
54.17 Changing the air filter secondary element 5-46
54.18 Checking the oil level in the pump distributor
gear 5-47
5.4.19 Checking and draining the diesel particle
filter condensate separator 5-48
5.4.20 Checking the coolant antifreeze and corro-
sion inhibitor concentration 5-50
5.4.21 Cleaning the cooling system 5-54
54.22 Changing the coolant 5-55
5.4.23 Checking the oil level in the hydraulic tank 5-57
54.24 Checking and cleaning the magnetic rod on
the hydraulic tank 5-58
5.4.25 Testing the steering 5-60
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5.3.6 Grease and other lubricants 5-23
54 Maintenance tasks 5-24
54.1 Preparatory tasks for maintenance 5-24
54.2 Removing loose parts, dirt, ice and snow
from the machine 5-31
54.3 Checking the machine for external damage 5-31
54.4 Making sure the bolted connections are tight 5-32
54.5 Sealing leaks 5-32
54.6 Checking the engine oil level 5-32
54.7 Changing the engine oil 5-33
54.8 Changing the engine oil filter 5-34
54.9 Checking the diesel engine heating flange 5-35
5.4.10 Changing the fuel pre-filter 5-36
5.4.11 Changing the fuel fine filter 5-38
54.12 Draining off condensate from the fuel pre-
filter 5-39
54.13 Bleeding the fuel system 5-41
54.14 Draining off condensate and sediment from
the fuel tank 5-43
5.4.15 Cleaning the air filter service cap and dust
extraction valve 5-45
5.4.16 Changing the air filter main element when
indicated by the vacuum switch 5-45
54.17 Changing the air filter secondary element 5-46
54.18 Checking the oil level in the pump distributor
gear 5-47
5.4.19 Checking and draining the diesel particle
filter condensate separator 5-48
5.4.20 Checking the coolant antifreeze and corro-
sion inhibitor concentration 5-50
5.4.21 Cleaning the cooling system 5-54
54.22 Changing the coolant 5-55
5.4.23 Checking the oil level in the hydraulic tank 5-57
54.24 Checking and cleaning the magnetic rod on
the hydraulic tank 5-58
5.4.25 Testing the steering 5-60
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L580-459/11780 (USA / CAN) LIEBHERR
Contents
Contents
Operating Manual
5.4.26 Lubricating the bearing points on the steering
cylinders 5-60
5.4.27 Testing the service brake and parking brake 5-61
5.4.28 Checking the gap and wear on the parking
5.4.27 Testing the service brake and parking brake 5-61
5.4.28 Checking the gap and wear on the parking
brake linings 5-62
5.4.29 Checking the indicator lamps and lighting 5-63
5.4.30 Checking the transmission oil level 5-64
5.4.31 Checking the tightness of the wheels (once
5.4.29 Checking the indicator lamps and lighting 5-63
5.4.30 Checking the transmission oil level 5-64
5.4.31 Checking the tightness of the wheels (once
after 50, 100 and 250 h) 5-65
5.4.32 Lubricating the bevel gear seals of the front
5.4.32 Lubricating the bevel gear seals of the front
and rear axles 5-66
5.4.33 Checking and lubricating the cardan shaft(s) 5-67
54.34 Checking the tyre pressure 5-67
5.4.35 Lubricating the articulated bearing and the
5.4.33 Checking and lubricating the cardan shaft(s) 5-67
54.34 Checking the tyre pressure 5-67
5.4.35 Lubricating the articulated bearing and the
rear oscillating bearing 5-69
5.4.36 Greasing the rear section cover lower hinges 5 – 69
5.4.37 Checking the lubrication system grease res-
5.4.36 Greasing the rear section cover lower hinges 5 – 69
5.4.37 Checking the lubrication system grease res-
ervoir level 5-70
5.4.38 Checking the pipes, hoses and lubrication
5.4.38 Checking the pipes, hoses and lubrication
points of the lubrication system 5-71
5.4.39 Checking whether metered quantities are
5.4.39 Checking whether metered quantities are
adequate at the bearing points (grease col-
lars) of the central lubrication system 5-71
5.4.40 Greasing the cab door hinges 5-71
5.4.41 Cleaning the fresh air and recirculated air
5.4.40 Greasing the cab door hinges 5-71
5.4.41 Cleaning the fresh air and recirculated air
filter 5-72
5.4.42 Changing the fresh air and recirculated air
5.4.42 Changing the fresh air and recirculated air
filter 5-73
5.4.43 Lubricating the lift arms and attachment 5-74
5.4.44 Checking the bucket bearing seals and the
5.4.43 Lubricating the lift arms and attachment 5-74
5.4.44 Checking the bucket bearing seals and the
bearing bushings on the lift arms 5-75
5.4.45 Lubricating and testing the quick-change de-
5.4.45 Lubricating and testing the quick-change de-
vice 5-77
5.4.46 Cleaning the machine 5-78
5.4.47 Corrosion protection 5-80
5.4.46 Cleaning the machine 5-78
5.4.47 Corrosion protection 5-80
6 Index 6-1
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