Liebherr D9512 A7-00(Tier0) D9512 A7-04(Tier4) Diesel Engine Operator’s Manual 2014160001 – PDF DOWNLOAD
FILE DETAILS:
Liebherr D9512 A7-00(Tier0) D9512 A7-04(Tier4) Diesel Engine Operator’s Manual 2014160001 – PDF DOWNLOAD
Language : English
Pages : 98
Downloadable : Yes
File Type : PDF
Size: 12.5 MB
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW OF THE MANUAL:
DESCRIPTION:
Liebherr D9512 A7-00(Tier0) D9512 A7-04(Tier4) Diesel Engine Operator’s Manual 2014160001 – PDF DOWNLOAD
Manufacturer: LIEBHERR MACHINES BULLE S,A,
Type no.:
From Serial no.: 2014160001
Preface:
These operating instructions have been written for the operator and for the maintenance
personnel of the diesel engine.
They contain descriptions of:
– Technical data
– Safety regulations
– Handling and operation
-Maintenance
The operating instructions are to be read carefully and applied before the first
commissioning and later at regular intervals by each person who is assigned to
work with or on the diesel engine.
Work with or on the diesel engine is, for example:
Handling, care, disposal of operating fluids and auxiliary materials.
Servicing, including maintenance, inspection.
- The operating manual facilitates the operator’s familiarisation with the diesel engine
and prevents faults through incorrect operation. - You will understand that we cannot allow any warranty claims that arise due to
incorrect operation, insufficient maintenance, use of unapproved operating fluids or
non-compliance with safety regulations. - Liebherr will cancel all possible obligations received by Liebherr and/or its dealers,
such as guarantees, service contracts etc., without advance notice if any parts
other than original Liebherr parts or spare parts purchased from Liebherr are used
for maintenance and repairs. - In extreme conditions, more frequent maintenance than scheduled in the inspection
plan can be required.
Changes, conditions, copyright: - Subject to changes to technical details of the diesel engine compared with the
information and figures of the documents at hand without prior notice.
Warranty and liability conditions of the general terms and conditions of Liebherr
are not extended by the preceding information. - Information and images in this manual may neither be reproduced or disseminated
nor used for competition purposes. All copyright rights according to the
law are expressly reserved.
TABLE OF CONTENTS:
Liebherr D9512 A7-00(Tier0) D9512 A7-04(Tier4) Diesel Engine Operator’s Manual 2014160001 – PDF DOWNLOAD
1Product description 9
1.1 Technical description
Explanation of type designation 10
Design features 13
Diesel engine accessory equipment 14
1.2 Technical data 15
Diesel engine 15
Standard cylinder head 15
Coolant pump 15
Coolant thermostat 15
Alternator 16
Starter 16
Flywheel housing 16
Safety instructions 17
2.1.1 Identification of the warnings 17
General safety instructions 18
Intended use 18
Instructions for preventing crushing and burns 19
Instructions for preventing fires and explosion hazards 19
Safety precautions when starting 19
Measures for safe maintenance 20
Safety precautions for diesel engines with electronic control units 21
Safety and emergency running program for diesel engines with electronic
control units 22
Special instructions for working on the common rail system 22
Particular hazards 23
Disposal of operating fluids 24
Exhaust after-treatment system (SCR) 25
Contents Operator’s manual
Handling, operation 27
Control and operating elements 27
Operation 28
Preparing for initial commissioning 28
Initial commissioning/ test run 28
Starting the diesel engine 29
Starting in freezing temperatures 30
Shutting down the diesel engine 30
Exhaust after-treatment system (SCR) 31
Operating faults 37
4.1 Faults – Cause – Remedy 37
Maintenance 41
Maintenance and inspection schedule 41
Fill quantities 44
Lubricants and operating fluids 45
Diesel fuels 45
Engine oils 45
Coolant 46
Special tools for maintenance activities 48
Preparatory maintenance activities 50
Daily maintenance activities (every 10 operating hours) 51
Checking the engine oil level 51
Visual inspection (leaks, contaminations, damage) 51
Checking the coolant level 52
Checking / draining water trap on the fuel prefilter 52
Checking the underpressure display of the air filter 53
5.7 Weekly maintenance activities (every 50 operating hours) 54
Draining water and sediments from the fuel tank 54
Clean the dust extraction valve of the air filter 54
5.8 Maintenance activities every 500 operating hours 55
Checking state of belt drive and replacing, if necessary 55
Checking the intake and exhaust system for condition and leaks 55
Check cooling and heating system for condition and leaks
Operator’s manual Contents
Checking the lubricant and fuel system for condition and leaks 56
Check batteries and cable connections 56
Check condition of control unit bearings 57
Check condition of sensors, actuators, cable holders and plugs 57
5.9 Maintenance activities every 1000 operating hours 58
Changing diesel engine oil and oil filter insert 58
Replace crankcase ventilation, oil separator filter insert 61
Checking that engine bearing and diesel engine console are securely
seated 64
Checking and setting the valve clearance 64
Changing the fuel prefilter insert 74
Changing the fuel fine filter 75
Maintenance activities every 2000 operating hours 78
Changing V-ribbed belt and tensioning device 78
Checking corrosion protection agent/ antifreeze concentration in the
coolant 79
Maintenance activities every 4500 operating hours 81
5.11.1 Replace the foam and filter element of the SCR urea pump 81
Maintenance activities every 6000 operating hours 83
5.12.1 Replacing the coolant 83
Maintenance activities every 10000 operating hours 86
5.13.1 Replacing the heating flange 86
Maintenance activities every 15000 operating hours 87
5.14.1 Replacing Visco dampers (vibration dampers) 87
Occasional maintenance activities 88
Checking the heating flange 88
Venting fuel system 88
Replacing the dry air filter main element 90
Replacing the dry air filter safety element 90
Transport and storage 91
Suspension device 91
Storage up to 6 months 92
Storage over 6 months up to 24 months 92
Supplemental information for the USA 93
6.2.1 EPA/CARB fuel label 93
PLEASE NOTE:
- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
- No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
- Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
- So have no hesitations whatsoever and write to us about any queries you may have : heydownloadss @gmail.com
S.V