LEEBOY 8515D CONVEYOR PAVER Operations, Service & Parts Manual SN 33074 PDF DOWNLOAD
FILE DETAILS:
LEEBOY 8515D CONVEYOR PAVER Operations, Service & Parts Manual SN 33074 PDF DOWNLOAD
Language : English
Pages : 398
Downloadable :Yes
File Type : PDF
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TABLE OF CONTENTS:
LEEBOY 8515D CONVEYOR PAVER Operations, Service & Parts Manual SN 33074 PDF DOWNLOAD
Manual No. 1015239-01
This manual applies to Serial Number 133074 and above.
Safety Precautions 1-4
Machine Precautions 1-7
Hot Material Precautions 1-7
Hydraulic Systems Precautions 1-7
Refueling Precautions 1-8
Battery Precautions 1-8
Starting and Stopping Precautions 1-8
Parking Precautions 1-8
Operating Precautions 1-8
Poor Visibility 1-9
Storage Precautions 1-9
Maintenance Precautions 1-9
Safety Decals 1-10
Safety Decals Care 1-11
Decal Installation (Sticker Type) 1-11
Decal Installation (Top Protected) 1-11
Limited Warranty Policy 2-2
Contact Information 2-3
Specification Charts 2-4
Torque Specifications 2-7
Standard Inch Fasteners 2-7
Metric Fasteners 2-8
Hydraulic Fittings 2-8
Determining Proper Torque 2-9
Component Location
LeeBoy 8515D Conveyor Paver
Components Overview 3-3
Hydraulic System 3-3
Hopper and Conveyors 3-3
Augers 3-4
Operator Platform 3-4
Screed 3-4
Electrical System 3-4
Standard Equipment/Options 3-4
Machine Overview 3-5
Left Control Panel 3-6
Right Control Panel 3-8
Center Control Panel 3-10
Steering and Speed Control Box 3-11
Screed Controls 3-12
Burner Controls 3-13
Propane Tank Controls 3-13
Steering Wheel (Option) 3-14
Electric Heat (Option) 3-14
Operation 4-1
General Information 4-3
Receiving the Machine 4-3
Initial and Daily Inspection 4-3
Start-Up Procedure 4-4
Stopping the Engine 4-4
DPF Regeneration (REGEN) 4-4
PV480 Powerview Display 4-5
Gauge Screen 4-5
Set Points and Throttle Speed 4-5
Soft Keys (Buttons) 4-6
Status Icons 4-7
Main Menu 4-8
Gauges 4-8
Diagnostics 4-9
System Info 4-10
User Settings 4-12
Regeneration Messages 4-14
LeeBoy 8515D Conveyor Paver
Messages, Cautions, Warnings 4-17
Driving the Paver 4-18
Operator Control Station 4-18
Steering and Speed Control 4-18
Paver Operation 4-19
Spray Down 4-19
Heating the Screed 4-20
Hopper Wings 4-22
Conveyors 4-23
Hydraulic Cut-Off Gates 4-23
Electric Flight Screw 4-24
Set the Screed Extension, Flight Screw and Endgate 4-24
Sonic Auger Sensor 4-26
Starting to Pave 4-27
Basic Paving 4-27
Setting the Crown 4-28
Mat Texture Adjustment 4-29
815HD Screed Extension Double Adjustment (Option) 4-30
Unloading and Loading 4-30
Unloading 4-30
Loading 4-31
Tie-Down Procedure 4-31
Optional Components 4-32
Auger Extensions Option 4-32
Umbrella Option 4-32
Screed Sloping Extensions 4-32
Steering Wheel Option 4-32
Roll-Up Curb Attachments 4-32
Truck Hitch Attachment Option 4-33
Electric Screed Options 4-33
Topcon® Sonic and Dual Grade Control 4-34
Rubber or Steel Track Options 4-34
815HD (Heavy Duty) Electric Screed 4-34
LeeBoy 8515D Conveyor Paver
Maintenance 5-1
Maintenance Schedule 5-3
Routine Maintenance 5-5
Preparing Paver for Maintenance 5-5
Every 10 Hours or Daily Routine Maintenance 5-5
Every 50 Hours or Weekly Routine Maintenance 5-5
Every 100 Hour or Monthly Maintenance 5-6
Every 250 Hours or Quarterly Routine Maintenance 5-6
Every 500 Hours or Semi-Annual Routine Maintenance 5-6
Every 1000 Hours or Annual Routine Maintenance 5-6
Torque Hub Lubrication 5-6
Lubrication Points 5-7
Maintenance Adjustments 5-8
Conveyor Flight Chain 5-8
Conveyor Drive Chain 5-8
Auger Drive Chain Adjustment 5-9
Screed Extension Top Guide Adjustment 5-9
Track Tension Pressure Relief 5-10
Conveyor Switch Adjustment 5-10
Torque Hub Hydraulic Motor Gear Adjustments 5-11
Engine Maintenance 5-12
Check Engine Lubrication Oil 5-12
Change Engine Oil and Filter 5-13
Change Air Filter 5-13
Fuel System 5-14
Fuel Tank 5-14
Change Fuel Filter 5-14
Water Separator 5-15
Hydraulic System 5-16
Check Hydraulic Oil 5-16
Change Hydraulic Oil and Filter 5-16
Electrical System 5-17
Battery Servicing 5-18
Alternator 5-18
Screed Electric Heat (Option) 5-19
Screed Electric Heat Elements 5-19
LeeBoy 8515D Conveyor Paver
Element Resistance Testing 5-20
Heating Elements 5-20
Generator Voltage Testing 5-21
Generator Capacitor 5-22
Replacement Procedures 5-22
Front Idler 5-22
Track Tension Cylinder 5-23
Track Rollers 5-23
Track Sprocket (Steel or Poly) 5-23
Rubber Track (Option) 5-24
Rear Conveyor Shaft, Bearings and Sprockets 5-24
Conveyor Drive Motors 5-25
Auger and Inner Bearings 5-25
Auger Motors 5-26
Main Screed Wear Plate 5-27
Screed Extension Wear Plate 5-28
Torque Hub 5-29
Two-Speed Hydraulic Motors 5-30
Conveyor Switch Replacement 5-31
Weldment 5-31
Troubleshooting 5-32
Plus One 5-32
Test Ports 5-33
Troubleshooting Chart 5-34
PV480 Diagnostic Trouble Code (DTC) Chart 5-37
Electrical System (1 of 11) 6-3
Electrical System (2 of 11) 6-5
Electrical System (3 of 11) 6-7
Electrical System (4 of 11) 6-9
Electrical System (5 of 11) 6-11
Electrical System (6 of 11) 6-13
Electrical System (7 of 11) 6-15
Electrical System (8 of 11) 6-17
Electrical System (9 of 11) 6-19
Electrical System (10 of 11) 6-21
Electrical System (11 of 11) 6-23
LeeBoy 8515D Conveyor Paver
Lower Control, Sloping (Left) 6-25
Lower Control, Sloping (Right) 6-27
Lower Control, Non-Sloping (Left) 6-29
Lower Control, Non-Sloping (Right) 6-31
Auxilliary Harness 6-33
Generator Control to Bulkhead Harness 6-35
Bulkhead to Generator Harness 6-37
Electric Steering Cord, 4 Feet 6-39
Dash Assembly (1 of 5) 6-41
Dash Assembly (2 of 5) 6-43
Dash Assembly (3 of 5) 6-45
Dash Assembly (4 of 5) 6-47
Dash Assembly (5 of 5) 6-49
Gauge Panel (1 of 2) 6-51
Gauge Panel (2 of 2) 6-53
Plus One Harness (1 of 2) 6-55
Plus One Harness (2 of 2) 6-57
Ultrasonic Power Harness 6-59
Steering Wheel Box (Option) 6-61
Dual joystick control Box (Option) 6-63
Electric Heat Control (Option) 6-65
Electric Heat Control – Heated Endgates (Option) 6-67
Hydraulic Schematic (1 of 4) 6-69
Hydraulic Schematic (2 of 4) 6-71
Hydraulic Schematic (3 of 4) 6-73
Hydraulic Schematic (4 of 4) 6-75
Illustrated Parts List 7-1
Quick Reference 7-5
Sprocket Drive Track System – 4 Roller Undercarriage 7-6
Sprocket Drive Track System – 4 Roller Undercarriage 7-8
Rubber Track Undercarriage – 5 Roller Undercarriage 7-10
Conveyor Drive Assembly (1 of 2) 7-12
Conveyor Drive Assembly (2 of 2) 7-14
Hopper Components (1 of 2) 7-16
Hopper Components (2 of 2) 7-18
Auger Assembly 7-20
LeeBoy 8515D Conveyor Paver
Conveyor Drive Cutoff / Screed Lift Cylinders 7-22
Hydraulic Components / (Left) Side Fuel Tank 7-24
Hydraulic Test Port Assembly 7-26
H1 Pump & Controls 7-28
Kubota T4F Engine Assembly (1 of 3) 7-30
Kubota T4F Engine Assembly (2 of 3) 7-32
Kubota T4F Engine Assembly (3 of 3) 7-34
Kubota Sheet Metal Covers 7-36
Spray Down 7-38
Screed Arm Assembly With Toe Point 7-40
Propane Heater And Automatic Ignitors 7-42
Control Valve Assembly 7-44
Lower Hydraulic Manifold – 6 Valve 7-46
Dash Assembly 7-48
Screed Sloping Overview 7-50
Screed Non-Sloping Overview 7-52
Screed Frame Sloping – Propane 7-54
Screed Frame Non-Sloping – Propane 7-56
Extension Single Adjust Assembly – Propane (Left) 7-58
Extension Single Adjust Assembly – Propane (Right) 7-60
Extension Double Adjust Assembly – Propane (Left) 7-62
Extension Double Adjust Assembly – Propane (Right) 7-64
Screed Frame Sloping – Electric 7-66
Screed Frame Non-Sloping – Electric 7-68
Extension Single Adjust Assembly – Electric (Left) 7-70
Extension Single Adjust Assembly – Electric (Right) 7-72
Extension Double Adjust Assembly – Electric (Left) 7-74
Extension Double Adjust Assembly – Electric (Right) 7-76
Endgate Assembly (Left) 7-78
Endgate Assembly (Right) 7-80
Screed Pull Arm Assembly (Left) 7-82
Screed Pull Arm Assembly (Right) 7-84
Citrus Tank & Heat Control Box 7-86
Vibrator Assembly (Left) 7-88
Walk Board Assembly 7-90
Slide Plate Assembly 7-92
LeeBoy 8515D Conveyor Paver
Screed Miscellaneous Components 7-94
Generator 7-96
Power Crown (Option) 7-98
Strike Offs And Extensions (Option ) 7-100
Paver Leveling Control TOPCON System 4 (Option) 7-102
Paver Leveling Control TOPCON System P-32 (Option) 7-104
Truck Hitch Assembly (Option) 7-106
815HD Series Screed 8515 Sloping Overview 7-108
815HD Series Screed 8515 Non-Sloping Overview 7-110
815HD Series Screed Frame Sloping 7-112
815HD Series Screed Frame Non-Sloping 7-114
815HD Series Vibrator Assembly 7-116
815HD Series Walk Board Assembly 7-118
815HD Series Slide Plate Assembly 7-120
815HD Series Extension Assembly (Left) 7-122
815HD Series Extension Assembly (Right) 7-124
815HD Series Endgate Assembly (Left) 7-126
815HD Series Endgate Assembly (Right) 7-128
815HD Series Screed Pull Arm Assembly (Left) 7-130
815HD Series Screed Pull Arm Assembly (Right) 7-132
815HD Series Citrus Tank & Heat Control Box 7-134
815HD Series Screed Optional Components 7-136
HD Heated Endgate Assembly – Option (1 of 3) 7-138
HD Heated Endgate Assembly – Option (2 of 3) 7-140
HD Heated Endgate Assembly – Option (3 of 3) 7-142
HD Heated LeeBoy Edge Endgate Assembly – Option (1 of 3) 7-144
HD Heated LeeBoy Edge Endgate Assembly – Option (2 of 3) 7-146
HD Heated LeeBoy Edge Endgate Assembly – Option (3 of 3) 7-148
HD Heated Endgate Assembly – Option 7-150
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LEEBOY 8515D CONVEYOR PAVER Operations, Service & Parts Manual SN 33074 PDF DOWNLOAD
SAFETY PRECAUTIONS :
Refueling Precautions
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