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Kymco Dink Classic 200 Service Manual – PDF DOWNLOAD
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Kymco Dink Classic 200 Service Manual – PDF DOWNLOAD
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Description
Kymco Dink Classic 200 Service Manual – PDF DOWNLOAD
FILE DETAILS:
Kymco Dink Classic 200 Service Manual – PDF DOWNLOAD
Language : English
Pages : 225
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Kymco Dink Classic 200 Service Manual – PDF DOWNLOAD
GENERAL INFORMATION 1
EXHAUST MUFFLER/FRAME COVERS 2
INSPECTION/ADJUSTMENT 3
LUBRICATION SYSTEM 4
ENGINE REMOVAL/INSTALLATION 5
CYLINDER HEAD/VALVES 6
CYLINDER/PISTON 7
DRIVE AND DRIVEN PULLEYS/KICK STARTER 8
FINAL REDUCTION 9
A.C. GENERATOR/STARTER CLUTCH 10
CRANKCASE/CRANKSHAFT 11
COOLING SYSTEM 12
FUEL SYSTEM/CARBURETOR/FUEL PUMP 13
STEERING HANDLEBAR/FRONT WHEEL/FRONT BRAKE/FRONT SHOCK ABSORBER/FRONT FORK 14
REAR BRAKE/REAR FORK/REAR WHEEL/REAR SHOCK ABSORBER` 15
BATTERY/CHARGING SYSTEM 16
IGNITION SYSTEM 17
STARTING SYSTEM 18
SWITCHES/HORN/FUEL UNIT/ THERMO-STATIC SWITCH/TEMPERATURE GAUGE/INSTRUMENTS/ LIGHTS 19
E/M EXHAUST EMISSION CONTROL SYSTEM 20
DESCRIPTION:
Kymco Dink Classic 200 Service Manual – PDF DOWNLOAD
PREFACE;
- This Service Manual describes the technical features and servicing procedures for the KYMCO DINK CLASSIC 200.
- Section 1 contains the precautions for all operations stated in this manual. Read them carefully before any operation is started.
- Section 2 is the removal/installation procedures for the frame covers which are subject to higher removal/installation frequency during maintenance and servicing operations.
- Section 3 describes the inspection/ adjustment procedures, safety rules and service information for each part, starting from periodic maintenance.
- Sections 5 through 13 give instructions for disassembly, assembly and adjustment of engine parts. Section 14 is the removal/ installation of chassis. Section 16 states the testing and measuring methods of electrical equipment. Section 20 provides the maintenance instructions of the exhaust emission control system.
- Most sections start with an assembly or system illustration and troubleshooting for the section. The subsequent pages give detailed procedures for the section
GENERAL INFORMATION:
- DINK 200 Apply or add designated greases and lubricants to the specified lubrication points.
- After reassembly, check all parts for proper tightening and operation.
- When two persons work together, pay attention to the mutual working safety.
- Disconnect the battery negative (-) terminal before operation.
- When using a spanner or other tools, make sure not to damage the motorcycle surface.
- After operation, check all connecting points, fasteners, and lines for proper connection and installation.
- When connecting the battery, the positive (+) terminal must be connected first.
- After connection, apply grease to the battery terminals.
- Terminal caps shall be installed securely.
G.B 15/03/25
