kubota 05-E4B Series Diesel Engine Workshop Manual
TABLE OF CONTENTS:
kubota 05-E4B Series Diesel Engine Workshop Manual
05-E4B SERIES.................................................................... 1 TO THE READER................................................................ 2 I INFORMATION................................................................ 3 INFORMATION.............................................................. 4 1. SAFETY FIRST...................................................... 5 2. SPECIFICATIONS.................................................... 9 3. PERFORMANCE CURVES................................................ 11 4. DIMENSIONS........................................................ 15 G GENERAL.................................................................... 18 GENERAL.................................................................. 19 1. ENGINE IDENTIFICATION............................................. 20 [1] MODEL NAME AND ENGINE SERIAL NUMBER.......................... 20 [2] E4B ENGINE................................................... 22 [3] CYLINDER NUMBER.............................................. 22 2. GENERAL PRECAUTIONS............................................... 23 3. MAINTENANCE CHECK LIST............................................ 24 4. CHECK AND MAINTENANCE............................................. 26 [1] DAILY CHECK POINTS........................................... 26 [2] CHECK POINTS OF INITIAL 50 HOURS............................. 28 [3] CHECK POINTS OF EVERY 50 HOURS............................... 30 [4] CHECK POINTS OF EVERY 100 HOURS.............................. 31 [5] CHECK POINTS OF EVERY 200 HOURS.............................. 33 [6] CHECK POINTS OF EVERY 400 HOURS.............................. 35 [7] CHECK POINTS OF EVERY 500 HOURS.............................. 36 [8] CHECK POINTS OF EVERY 1 OR 2 MONTHS.......................... 38 [9] CHECK POINTS OF EVERY YEAR................................... 39 [10] CHECK POINTS OF EVERY 800 HOURS............................. 40 [11] CHECK POINTS OF EVERY 1500 HOURS............................ 41 [12] CHECK POINTS OF EVERY 3000 HOURS............................ 42 [13] CHECK POINTS OF EVERY 2 YEARS............................... 44 5. SPECIAL TOOLS..................................................... 48 1 ENGINE..................................................................... 54 MECHANISM................................................................ 55 1. ENGINE BODY....................................................... 56 [1] CLOSED BREATHER.............................................. 56 [2] HALF-FLOATING HEAD COVER (D1305-E4B)......................... 56 [3] GOVERNOR..................................................... 57 [4] BOOST COMPENSATOR............................................ 59 SERVICING................................................................ 60 1. TROUBLESHOOTING................................................... 61 2. SERVICING SPECIFICATIONS.......................................... 65 3. TIGHTENING TORQUES................................................ 72 [1] TIGHTENING TORQUES FOR GENERAL USE SCREWS, BOLTS AND NUTS.... 72 [2] TIGHTENING TORQUES FOR SPECIAL USE SCREWS, BOLTS AND NUTS.... 73 4. CHECKING, DISASSEMBLING AND SERVICING............................. 74 [1] CHECKING AND ADJUSTING....................................... 74 (1) Engine Body.............................................. 74 (2) Lubricating System....................................... 76 (3) Cooling System........................................... 76 (4) Fuel System.............................................. 79 (5) Electrical System........................................ 82 [2] DISASSEMBLING AND ASSEMBLING................................. 86 (1) Draining Oil and Coolant................................. 86 (2) External Components...................................... 86 (3) Cylinder Head and Valve.................................. 87 (4) Gear Case and Timing Gears............................... 91 (5) Piston and Connecting Rod................................ 96 (6) Flywheel and Crankshaft.................................. 99 (7) Alternator...............................................102 (8) Starter..................................................103 [3] SERVICING....................................................105 (1) Cylinder Head and Valves.................................105 (2) Timing Gears, Camshaft and Governor Gear.................111 (3) Piston and Connecting Rod................................114 (4) Crankshaft...............................................116 (5) Cylinder.................................................122 (6) Oil Pump.................................................123 (7) Starter..................................................123 (8) Alternator...............................................126
DESCRIPTION:
kubota 05-E4B Series Diesel Engine Workshop Manual
TO THE READER:
This Workshop Manual tells the servicing personnel about the mechanism, servicing and maintenance of the 05-E4B. It contains 4 parts: “Information”, “General”, “Mechanism” and “Servicing”.
Information
This section primarily contains information below.
• Safety First
• Specification
• Performance Curve
• Dimension
General
This section primarily contains information below.
• Engine Identification
• Muffler Full Assembly Identification
• General Precautions
• Maintenance Check List
• Check and Maintenance
• Special Tools
Mechanism
- This section contains information on the structure and the function of the unit. Before you continue with the subsequent sections, make sure that you read this section.
- Refer to Workshop Manual (Code No. 9Y021-01870) for the diesel engine mechanism that this workshop manual does not include.
Servicing
This section primarily contains information below.
• Troubleshooting
• Servicing Specifications
• Tightening Torques
• Checking, Disassembling and Servicing
All illustrations, photographs and specifications contained in this manual are of the newest information available at the time of publication.
KUBOTA reserves the right to change all information at any time without notice.
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]