Komatsu Wheel Loader WD600-6 Operation & Maintenance Manual
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Komatsu Wheel Loader WD600-6 Operation & Maintenance Manual
Size : 13.0 MB
Format : PDF
Language : English
Number of Pages: 379 Pages
Brand: Komatsu
Type of machine: Wheel Loader
Type of document: Operation & Maintenance Manual
Model: WD600-6
Serial: 55012 and up
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DESCRIPTION:
Komatsu Wheel Loader WD600-6 Operation & Maintenance Manual
BEFORE READING THIS MANUAL:
This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
- Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
- Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Pocket (1) at rear of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
- For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
- Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
- The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.
TABLE OF CONTENTS:
Komatsu Wheel Loader WD600-6 Operation & Maintenance Manual
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 BEFORE READING THIS MANUAL................................................................. 3 SAFETY INFORMATION......................................................................... 4 INTRODUCTION............................................................................... 5 USE OF MACHINE......................................................................... 5 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE........................................... 5 VISIBILITY FROM OPERATOR'S SEAT........................................................ 6 NECESSARY INFORMATION...................................................................... 7 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 7 EPA REGULATIONS, ENGINE NUMBER PLATE................................................... 7 POSITION OF SERVICE METER.............................................................. 8 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 8 CONTENTS................................................................................... 9 SAFETY......................................................................................... 14 SAFETY..................................................................................... 15 SAFETY LABELS.............................................................................. 18 LOCATION OF SAFETY LABELS.............................................................. 19 SAFETY LABELS.......................................................................... 20 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 27 PRECAUTIONS BEFORE STARTING OPERATION.................................................. 27 PREPARATIONS FOR SAFE OPERATION........................................................ 27 FIRE PREVENTION........................................................................ 29 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 30 DO NOT GET CAUGHT IN ARTICULATING PORTION.............................................. 33 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 33 UNAUTHORIZED MODIFICATION.............................................................. 34 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 34 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 34 PRECAUTIONS FOR OPERATION.................................................................. 35 PRECAUTIONS FOR JOBSITE................................................................ 35 STARTING ENGINE........................................................................ 37 OPERATION.............................................................................. 40 TRANSPORTATION......................................................................... 46 TOWING................................................................................. 47 PRECAUTIONS FOR MAINTENANCE................................................................ 48 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 48 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 53 TIRES.................................................................................. 58 OPERATION...................................................................................... 60 GENERAL VIEW............................................................................... 61 GENERAL VIEW OF MACHINE................................................................ 61 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 62 EXPLANATION OF COMPONENTS.................................................................. 67 MACHINE MONITOR........................................................................ 67 SWITCHES...............................................................................104 CONTROL LEVERS, PEDALS.................................................................125 CAP WITH LOCK..........................................................................133 FRAME LOCK BAR.........................................................................135 TOWING PIN.............................................................................136 BACKUP ALARM...........................................................................136 OPENING, CLOSING CAB DOORS, WINDOWS....................................................137 HANDLING CAB WIPER.....................................................................140 DUST INDICATOR.........................................................................141 FUSE...................................................................................142 CIRCUIT BREAKER........................................................................144 SLOW BLOW FUSE.........................................................................145 LUNCH BOX TRAY.........................................................................145 TOOL BOX...............................................................................145 GREASE PUMP............................................................................145 LOCATION OF FIRE EXTINGUISHER..........................................................146 POWER OUTLET...........................................................................146 HANDLING BATTERY DISCONNECTOR SWITCH...................................................147 HANDLING STARTING AID CONNECTOR........................................................149 AM/FM RADIO-CASSETTE STEREO............................................................151 AIR CONDITIONER........................................................................160 OPERATION..................................................................................175 CHECK BEFORE STARTING ENGINE, ADJUST...................................................175 STARTING ENGINE........................................................................195 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................197 STOPPING ENGINE........................................................................200 CHECK AFTER STOPPING ENGINE............................................................200 MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE..........................201 TURNING................................................................................209 OPERATION OF WORK EQUIPMENT............................................................211 WORK POSSIBLE USING WHEEL DOZER........................................................214 PRECAUTIONS FOR OPERATION..............................................................215 PARKING MACHINE........................................................................217 CHECKS AFTER COMPLETION OF OPERATION...................................................219 LOCKING................................................................................219 HANDLING THE TIRES.....................................................................220 TRANSPORTATION.............................................................................222 TRANSPORTATION PROCEDURE...............................................................222 LOADING, UNLOADING WORK................................................................222 METHOD OF SECURING MACHINE.............................................................222 METHOD OF LIFTING MACHINE..............................................................224 PRECAUTIONS WHEN DISASSEMBLY OR REASSEMBLING WORK EQUIPMENT............................227 COLD WEATHER OPERATION.....................................................................228 PRECAUTIONS FOR LOW TEMPERATURE........................................................228 PRECAUTIONS AFTER COMPLETION OF WORK...................................................229 AFTER COLD WEATHER.....................................................................229 WARMING-UP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER....................230 LONG-TERM STORAGE..........................................................................231 BEFORE STORAGE.........................................................................231 DURING STORAGE.........................................................................231 AFTER STORAGE..........................................................................231 TROUBLESHOOTING............................................................................232 WHEN MACHINE RUNS OUT OF FUEL..........................................................232 METHOD OF TOWING MACHINE...............................................................232 IF BATTERY IS DISCHARGED...............................................................237 METHOD FOR LOWERING WORK EQUIPMENT WHEN ENGINE HAS STOPPED.............................241 OTHER TROUBLE..........................................................................242 MAINTENANCE....................................................................................247 GUIDES TO MAINTENANCE......................................................................247 OUTLINES OF SERVICE........................................................................249 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................249 OUTLINE OF ELECTRIC SYSTEM.............................................................253 WEAR PARTS.................................................................................254 WEAR PARTS LIST........................................................................254 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................256 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................257 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....258 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................259 TORQUE LIST............................................................................259 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................261 SAFETY CRITICAL PARTS..................................................................262 MAINTENANCE SCHEDULE CHART.................................................................264 MAINTENANCE SCHEDULE CHART.............................................................264 SERVICE PROCEDURE..........................................................................266 INITIAL 10 HOURS SERVICE (SERVICE FOR FIRST 50 HOURS ON NEW MACHINE)...................266 INITIAL 250 HOURS SERVICE..............................................................266 WHEN REQUIRED..........................................................................267 CHECK BEFORE STARTING..................................................................295 EVERY 50 HOURS SERVICE.................................................................296 EVERY 100 HOURS SERVICE................................................................297 EVERY 250 HOURS SERVICE................................................................303 EVERY 500 HOURS SERVICE................................................................306 EVERY 1000 HOURS SERVICE...............................................................314 EVERY 2000 HOURS SERVICE...............................................................319 EVERY 4000 HOURS SERVICE...............................................................326 EVERY 8000 HOURS SERVICE...............................................................331 SPECIFICATIONS.................................................................................332 SPECIFICATIONS.............................................................................333 ATTACHMENTS, OPTIONS...........................................................................336 HANDLING STEERING WHEEL SPECIFICATION MACHINE..............................................337 EXPLANATION OF COMPONENTS..............................................................337 FUNCTIONS OF STEERING WHEEL SPECIFICATION MACHINE......................................347 STARTING IN COLD AREAS.....................................................................357 ELECTRIC HEATER........................................................................357 HANDLING AUTO-GREASING SYSTEM..............................................................362 METHOD OF OPERATING AUTO-GREASING SYSTEM...............................................362 PRECAUTIONS WHEN HANDLING AUTO-GREASING SYSTEM.........................................369 TROUBLESHOOTING........................................................................369 HANDLING REAR FENDER.......................................................................370 HANDLING...............................................................................370 HANDLING FUEL QUICK CHARGE.................................................................371 PROCEDURE FOR OPERATING FUEL CHARGE....................................................371 INSPECTION AND MAINTENANCE.............................................................372 HANDLING MACHINES EQUIPPED WITH KOMTRAX Plus...............................................373 KOMTRAX Plus INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED..........................373 KOMTRAX Plus AND COMMUNICATIONS TERMINAL INSTALLED.....................................373 INDEX..........................................................................................376
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