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Komatsu PC210LC-10 Hydraulic Excavator Operation & Maintenance Manual SN 450001 and up PDF DOWNLOAD
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Komatsu PC210LC-10 Hydraulic Excavator Operation & Maintenance ManualΒ
Book Code :TEN00592-01
SERIAL NUMBERS 450001 and up
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Description
Komatsu PC210LC-10 Hydraulic Excavator Operation & Maintenance Manual
TABLE OF CONTENTS:
Komatsu PC210LC-10 Hydraulic Excavator Operation & Maintenance ManualΒ
COVER.................................................................................. 1 FOREWORD .............................................................................. 2 BEFORE READING THIS MANUAL ........................................................ 3 SAFETY INFORMATION ................................................................ 4 INTRODUCTION ...................................................................... 5 USE OF MACHINE ................................................................ 5 DIRECTIONS OF MACHINE ......................................................... 5 VISIBILITY FROM OPERATORβS SEAT ............................................... 5 PRODUCT INFORMATION ............................................................... 6 PRODUCT IDENTIFICATION NUMBER (PIN)οΌMACHINE SERIAL NO. PLATE .................. 6 EPA REGULATIONS, ENGINE NUMBER PLATE .......................................... 6 SERVICE METER LOCATION ........................................................ 7 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR ................................... 7 CONTENTS .......................................................................... 8 SAFETY ................................................................................ 12 SAFETY ............................................................................ 13 SAFETY LABELS ..................................................................... 15 LOCATION OF SAFETY LABELS ..................................................... 16 SAFETY LABELS ................................................................. 17 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE ........................... 25 PRECAUTIONS BEFORE STARTING OPERATION ......................................... 25 PREPARATIONS FOR SAFE OPERATION ............................................... 26 FIRE PREVENTION ............................................................... 28 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE .................................... 30 DO NOT GET CAUGHT IN WORK EQUIPMENT ........................................... 31 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES .................................. 32 PROTECTION AGAINST FALLING, FLYING, OR INTRUDING OBJECTS ...................... 33 UNAUTHORIZED MODIFICATION ..................................................... 33 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS ................................ 34 PRECAUTIONS RELATED TO CAB GLASS .............................................. 34 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING ............................... 34 PRECAUTIONS FOR OPERATION ......................................................... 35 PRECAUTIONS FOR JOBSITE ....................................................... 35 STARTING ENGINE ............................................................... 38 OPERATION ..................................................................... 41 TRANSPORTATION ................................................................ 48 TOWING ........................................................................ 49 SAFETY RULES FOR LIFTING OPERATIONS ........................................... 50 PRECAUTIONS FOR MAINTENANCE ....................................................... 51 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE ........................ 51 PRECAUTIONS FOR INSPECTION AND MAINTENANCE .................................... 55 OPERATION ............................................................................. 62 GENERAL VIEW ...................................................................... 63 GENERAL VIEW OF MACHINE ....................................................... 63 GENERAL VIEW OF CAB ........................................................... 65 GENERAL VIEW OF CONTROLS AND GAUGES ........................................... 66 EXPLANATION OF COMPONENTS ......................................................... 68 MACHINE MONITOR ............................................................... 68 SWITCHES ......................................................................139 CONTROL LEVERS AND PEDALS .....................................................148 OPENING AND CLOSING CEILING WINDOW ............................................151 OPENING AND CLOSING CAB FRONT WINDOW ..........................................152 EMERGENCY ESCAPE HAMMER .......................................................157 DOOR LOCK .....................................................................158 CAB DOOR HINGE ................................................................159 OPENING AND CLOSING ENGINE HOOD ...............................................159 CAPS AND COVERS WITH LOCK .....................................................162 DRINK BOX .....................................................................165 MAGAZINE BOX ..................................................................165 CUP HOLDER ....................................................................165 ASHTRAY .......................................................................166 HANDLING AIR CONDITIONER ......................................................167 HANDLING RADIO ................................................................179 AUXILIARY ELECTRIC POWER ......................................................184 FUSE ..........................................................................185 FUSIBLE LINK ..................................................................186 TOOL BOX ......................................................................187 GREASE PUMP HOLDER ............................................................187 FIRE EXTINGUISHER .............................................................187 BATTERY DISCONNECT SWITCH .....................................................188 SYSTEM OPERATING LAMP .........................................................189 HANDLING Komatsu Diesel Particulate Filter (KDPF) .............................190 HANDLING Komatsu Closed Crankcase Ventilation (KCCV) ..........................200 HANDLING MACHINES EQUIPPED WITH KOMTRAX .......................................201 MACHINE OPERATIONS AND CONTROLS ...................................................203 CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE ..................................203 STARTING ENGINE ...............................................................224 OPERATIONS AND CHECKS AFTER STARTING ENGINE ...................................227 STOPPING ENGINE ...............................................................239 MACHINE OPERATION .............................................................240 STEERING MACHINE ..............................................................244 SWINGING MACHINE ..............................................................246 WORK EQUIPMENT CONTROLS AND OPERATIONS ........................................247 WORKING MODE ..................................................................249 PROHIBITED OPERATIONS .........................................................252 RULES FOR OPERATION ...........................................................255 TRAVELING ON SLOPES ...........................................................257 ESCAPE FROM MUD ...............................................................259 RECOMMENDED APPLICATIONS ......................................................260 REPLACING AND INVERTING BUCKET ................................................262 WHEN PARKING MACHINE ..........................................................265 AFTER DAILY WORK COMPLETION ...................................................266 LOCKING .......................................................................267 TRANSPORTATION ....................................................................268 TRANSPORTATION PROCEDURE ......................................................268 LOADING AND UNLOADING WITH TRAILER ............................................269 LIFTING MACHINE ...............................................................280 COLD WEATHER OPERATION ............................................................284 COLD WEATHER OPERATION INFORMATION ............................................284 AFTER DAILY WORK COMPLETION ...................................................286 AFTER COLD WEATHER SEASON .....................................................286 LONG-TERM STORAGE .................................................................287 BEFORE STORAGE ................................................................287 DURING STORAGE ................................................................287 AFTER STORAGE .................................................................288 STARTING MACHINE AFTER LONG-TERM STORAGE ......................................288 TROUBLES AND ACTIONS ..............................................................289 RUNNING OUT OF FUEL ...........................................................289 PHENOMENA THAT ARE NOT FAILURES ...............................................289 TOWING MACHINE ................................................................290 LIGHTWEIGHT TOWING HOLE .......................................................291 SEVERE JOB CONDITION ..........................................................291 DISCHARGED BATTERY ............................................................292 OTHER TROUBLE .................................................................296 MAINTENANCE ...........................................................................302 RULES FOR MAINTENANCE .............................................................303 SERVICE METER READING .........................................................303 KOMATSU GENUINE REPLACEMENT PARTS .............................................303 KOMATSU GENUINE LUBRICANTS ....................................................303 ALWAYS USE CLEAN WASHER FLUID .................................................303 FRESH AND CLEAN LUBRICANTS ....................................................303 CHECK DRAINED OIL AND USED FILTER .............................................303 CAUTION FOR REFILLING OIL OR FUEL .............................................303 WELDING INSTRUCTIONS ..........................................................303 DO NOT DROP THINGS INSIDE MACHINE .............................................303 DUSTY JOBSITES ................................................................304 AVOID MIXING OIL ..............................................................304 LOCKING INSPECTION COVERS .....................................................304 BLEEDING AIR FROM HYDRAULIC CIRCUIT ...........................................304 PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES ...................................304 CHECKS AFTER INSPECTION AND MAINTENANCE .......................................304 FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE ..........................304 CLOSE ENGINE HOOD SECURELY ....................................................304 OUTLINE OF SERVICE ................................................................305 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC ........................305 HANDLING ELECTRICAL COMPONENTS ................................................309 STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS .....................................310 TIGHTENING TORQUE LIST ........................................................310 MAINTENANCE SCHEDULE ..............................................................312 MAINTENANCE SCHEDULE TABLE ....................................................312 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER ....................................314 MAINTENANCE PROCEDURE .............................................................315 INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS) ................315 WHEN REQUIRED .................................................................316 CHECKS BEFORE STARTING ........................................................343 EVERY 100 HOURS MAINTENANCE ...................................................344 EVERY 250 HOURS MAINTENANCE ...................................................345 EVERY 500 HOURS MAINTENANCE ...................................................349 EVERY 1000 HOURS MAINTENANCE ..................................................362 EVERY 2000 HOURS MAINTENANCE ..................................................368 EVERY 4000 HOURS MAINTENANCE ..................................................377 EVERY 4500 HOURS MAINTENANCE ..................................................381 EVERY 5000 HOURS MAINTENANCE ..................................................382 EVERY 8000 HOURS MAINTENANCE ..................................................383 SPECIFICATIONS ........................................................................384 SPECIFICATIONS ....................................................................385 ATTACHMENTS AND OPTIONS ...............................................................388 GENERAL PRECAUTIONS FOR SAFETY ....................................................389 PRECAUTIONS WHEN SELECTING ....................................................389 READ THE OPERATION AND MAINTENANCE MANUAL THOROUGHLY ..........................389 PRECAUTIONS WHEN REMOVING OR INSTALLING .......................................389 PRECAUTIONS WHEN USING ........................................................390 BUCKET WITH HOOK ..................................................................391 HOOK CONDITION ................................................................391 PROHIBITED OPERATIONS .........................................................391 MACHINE READY FOR INSTALLATION OF ATTACHMENT ......................................392 EXPLANATION OF COMPONENTS .....................................................392 HYDRAULIC CIRCUIT .............................................................395 REMOVAL AND INSTALLATION OF ATTACHMENT ........................................402 ATTACHMENT OPERATIONS .........................................................405 LONG-TERM STORAGE .............................................................408 SPECIFICATIONS ................................................................408 ATTACHMENTS AND OPTIONS ...........................................................409 ATTACHMENT COMBINATIONS .......................................................410 TRACK SHOES SELECTION .........................................................411 BUCKET TEETH SELECTION ........................................................412 HANDLING OF RUBBER PAD SHOE AND ROAD LINER ....................................413 HANDLING TRAPEZOIDAL BUCKET ...................................................415 HANDLING EXTENSION ARM ........................................................417 HANDLING CLAMSHELL BUCKET .....................................................418 RECOMMENDED ATTACHMENT OPERATIONS .................................................419 HYDRAULIC BREAKER .............................................................419 REPLACEMENT PARTS .....................................................................424 SAFETY CRITICAL PARTS .............................................................425 SAFETY CRITICAL PARTS LIST ....................................................425 CONSUMABLE PARTS ..................................................................426 CONSUMABLE PARTS LIST .........................................................426 RECOMMENDED FUEL, COOLANT, AND LUBRICANT ..........................................427 LUBRICATION CHART .............................................................428 FUEL, COOLANT, AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE ................429 RECOMMENDED BRANDS AND QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL ....431 INDEX .................................................................................432
KOMATSU PC210LC-10 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL SN 450001 AND UP PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu PC210LC-10 Hydraulic Excavator Operation & Maintenance ManualΒ
BEFORE READING THIS MANUAL (HM-0110-010-A-00-A) :
This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
- Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety.
- In no event should you or others engage in the prohibited uses or actions described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time.
- Storage location for the Operation and Maintenance Manual: On inside of left door If this manual is lost or damaged, contact and tell your distributor about the machine model name and the serial No. immediately to arrange for its replacement.
- For details regarding the machine model name and the serial No., see the machine serial No. plate. In order to arrange the proper Operation and Maintenance Manual, you will need to provide the machine model name and the serial No. to your Komatsu distributor.
- This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in { }. The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
- Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
- β’ The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example: β as (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.
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