Komatsu Hydraulic Excavator PC800-8 PC800LC-8 PC800SE-8 PC850-8 PC850SE-8 Operation & Maintenance Manual
FILE DETAILS:
Komatsu Hydraulic Excavator PC800-8 PC800LC-8 PC800SE-8 PC850-8 PC850SE-8 Operation & Maintenance Manual
Size : 9.27 MB
Format : PDF
Language : English
Number of Pages : 367 Pages
Brand: Komatsu
Type of machine: Hydraulic Excavator
Type of document: Operation & Maintenance Manual
Model:800-8 PC800SE-8 PC800SE-8 PC850-8 PC850SE-8
Serial: 55224 and up
VIDEO PREVIEW OF THE MANUAL:
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DESCRIPTION:
Komatsu Hydraulic Excavator PC800-8 PC800LC-8 PC800SE-8 PC850-8 PC850SE-8 Operation & Maintenance Manual
BEFORE READING THIS MANUAL:
This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
- Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
- Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Pocket (1) at rear of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
- For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
- Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
- The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.
TABLE OF CONTENTS:
Komatsu Hydraulic Excavator PC800-8 PC800LC-8 PC800SE-8 PC850-8 PC850SE-8 Operation & Maintenance Manual
FOREWORD 1- 1
BEFORE READING THIS MANUAL 1- 2
SAFETY INFORMATION 1- 3
INTRODUCTION 1- 4
USE OF MACHINE 1- 4
DIRECTIONS OF MACHINE 1- 4
VISIBILITY FROM OPERATOR’S SEAT 1- 5
PRODUCT INFORMATION 1- 6
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE 1- 6
EPA REGULATIONS, ENGINE NUMBER PLATE 1- 6
SERVICE METER LOCATION 1- 7
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR 1- 7
SAFETY 2- 1
SAFETY 2- 2
SAFETY LABELS 2- 5
LOCATION OF SAFETY LABELS 2- 6
SAFETY LABELS 2- 7
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE 2- 13
PRECAUTIONS BEFORE STARTING OPERATION 2- 13
PREPARATIONS FOR SAFE OPERATION 2- 13
FIRE PREVENTION 2- 15
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE 2- 16
DO NOT GET CAUGHT IN WORK EQUIPMENT 2- 18
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES 2- 18
PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS 2- 19
UNAUTHORIZED MODIFICATION 2- 20
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS 2- 20
PRECAUTIONS RELATED TO CAB GLASS 2- 20
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING 2- 20
PRECAUTIONS FOR OPERATION 2- 21
PRECAUTIONS FOR JOBSITE 2- 21
STARTING ENGINE 2- 23
OPERATION 2- 25
TRANSPORTATION 2- 32
TOWING 2- 33
LIFTING OBJECTS WITH BUCKET 2- 34
PRECAUTIONS FOR MAINTENANCE 2- 35
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE 2- 35
PRECAUTIONS FOR INSPECTION AND MAINTENANCE 2- 39
OPERATION 3- 1
MACHINE VIEW ILLUSTRATIONS 3- 2
OVERALL MACHINE VIEW 3- 2
CONTROLS AND GAUGES 3- 3
DETAILED CONTROLS AND GAUGES 3- 5
MONITORING SYSTEM 3- 5
SWITCHES 3- 34
CONTROL LEVERS AND PEDALS 3- 41
SUN ROOF 3- 44
WINDSHIELD 3- 44
1 – 8
FOREWORD CONTENTS
EMERGENCY EXIT FROM OPERATOR’S CAB 3- 49
DOOR LOCK 3- 49
CAP WITH LOCK 3- 50
HOT AND COOL BOX 3- 52
MAGAZINE BOX 3- 52
ASHTRAY 3- 52
FIRE EXTINGUISHER 3- 53
AIR CONDITIONER CONTROLS 3- 54
RADIO 3- 68
AUXILIARY ELECTRIC POWER 3- 72
FUSE 3- 73
CIRCUIT BREAKER 3- 74
CONTROLLER 3- 75
TOOL BOX 3- 75
GREASE PUMP 3- 76
MACHINE OPERATIONS AND CONTROLS 3- 79
BEFORE STARTING ENGINE 3- 79
STARTING ENGINE 3- 98
AFTER STARTING ENGINE 3-101
STOPPING THE ENGINE 3-110
MACHINE OPERATION 3-111
STEERING THE MACHINE 3-115
SWINGING 3-117
WORK EQUIPMENT CONTROLS AND OPERATIONS 3-118
WORKING MODE 3-119
PROHIBITED OPERATIONS 3-121
GENERAL OPERATION INFORMATION 3-126
TRAVELING ON SLOPES 3-128
ESCAPE FROM MUD 3-130
RECOMMENDED APPLICATIONS 3-131
BUCKET REPLACEMENT 3-132
PARKING MACHINE 3-134
MACHINE INSPECTION AFTER DAILY WORK 3-135
LOCKING 3-136
TRANSPORTATION 3-137
TRANSPORTATION PROCEDURE 3-137
LIFTING MACHINE 3-138
SHIPPING MACHINE INFORMATION 3-139
TRANSPORTATION POSTURE 3-140
PROCEDURE FOR INCREASING OR REDUCING TRACK FRAME GAUGE 3-146
COLD WEATHER OPERATION 3-148
COLD WEATHER OPERATION INFORMATION 3-148
AFTER DAILY WORK COMPLETION 3-151
AFTER COLD WEATHER SEASON 3-151
LONG TERM STORAGE 3-152
BEFORE STORAGE 3-152
DURING STORAGE 3-152
AFTER STORAGE 3-153
STARTING MACHINE AFTER LONG-TERM STORAGE 3-153
TROUBLES AND ACTIONS 3-154
CONTENTS FOREWORD
RUNNING OUT OF FUEL 3-154
PHENOMENA THAT ARE NOT FAILURES 3-155
TOWING THE MACHINE 3-156
SEVERE JOB CONDITION 3-156
DISCHARGED BATTERY 3-157
OTHER TROUBLE 3-161
MAINTENANCE 4- 1
MAINTENANCE INFORMATION 4- 2
OUTLINE OF SERVICE 4- 4
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC 4- 4
ELECTRIC SYSTEM MAINTENANCE 4- 7
WEAR PARTS 4- 8
WEAR PARTS LIST 4- 8
RECOMMENDED FUEL, COOLANT, AND LUBRICANT 4- 9
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN
KOMATSU GENUINE OIL 4- 11
TIGHTENING TORQUE SPECIFICATIONS 4- 12
TIGHTENING TORQUE LIST 4- 12
SAFETY CRITICAL PARTS 4- 13
SAFETY CRITICAL PARTS LIST 4- 14
MAINTENANCE SCHEDULE 4- 15
MAINTENANCE SCHEDULE CHART 4- 15
MAINTENANCE PROCEDURE 4- 17
INITIAL 100 HOURS MAINTENANCE (ONLY AFTER THE FIRST 100 HOURS) 4- 17
INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS) 4- 17
WHEN REQUIRED 4- 18
CHECK BEFORE STARTING 4- 41
EVERY 10 HOURS MAINTENANCE 4- 42
EVERY 100 HOURS MAINTENANCE 4- 44
EVERY 250 HOURS MAINTENANCE 4- 45
EVERY 500 HOURS MAINTENANCE 4- 50
EVERY 1000 HOURS MAINTENANCE 4- 59
EVERY 2000 HOURS MAINTENANCE 4- 72
EVERY 4000 HOURS MAINTENANCE 4- 78
EVERY 5000 HOURS MAINTENANCE 4- 81
EVERY 8000 HOURS MAINTENANCE 4- 85
SPECIFICATIONS 5- 1
SPECIFICATIONS 5- 2
ATTACHMENTS AND OPTIONS 6- 1
GENERAL PRECAUTIONS FOR SAFETY 6- 2
PRECAUTIONS WHEN SELECTING 6- 2
READ THE INSTRUCTION MANUAL THOROUGHLY 6- 2
PRECAUTIONS WHEN REMOVING OR INSTALLING 6- 2
PRECAUTIONS WHEN USING 6- 2
ATTACHMENT GUIDE 6- 3
COMBINATIONS OF WORK EQUIPMENT 6- 4
TRACK SHOES SELECTION 6- 6
HANDLING COUNTERWEIGHT REMOVER 6- 7
HANDLING MACHINES EQUIPPED WITH KOMTRAX 6- 19
BASIC PRECAUTIONS 6- 19
1 – 10
FOREWORD CONTENTS
LOADING SHOVEL 7- 1
EXPLANATION OF COMPONENTS 7- 2
SWITCHES 7- 2
FUSE 7- 5
OPERATIONS 7- 6
OPERATION OF WORK EQUIPMENT 7- 6
PRECAUTIONS DURING OPERATION 7- 8
PRECAUTIONS FOR JOBSITE 7- 11
EXCAVATOR WORK 7- 13
TRANSPORTATION 7- 14
MACHINE CONFIGURATION FOR TRANSPORT 7- 14
WEAR PARTS 7- 15
WEAR PARTS LIST 7- 15
MAINTENANCE 7- 16
CHECK BEFORE STARTING 7- 16
EVERY 10 HOURS MAINTENANCE 7- 18
EVERY 5000 HOURS MAINTENANCE 7- 19
SPECIFICATION 7- 21
COMBINATION OF WORK EQUIPMENT 7- 22
COMBINATION OF WORK EQUIPMENT 7- 22
INDEX 8- 1
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
Dexter Corey –
Many different manuals to choose from