Komatsu Gd655-5 Operation And Maintenance Manual
FILE DETAILS:
Komatsu Gd655-5 Operation And Maintenance Manual
LANGUAGE:ENGLISH
PAGES:343
DOWNLOADABLE:YES
FILE TYPE:PDF
VIDEO PREVIEW OF THE MANUAL:
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DESCRIPTION:
Komatsu Gd655-5 Operation And Maintenance Manual
- This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines.
- Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death. Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used.
- Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you perform any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety.
- In no event should you or others engage in the prohibited uses or actions described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death.
TABLE OF CONTENTS:
Komatsu Gd655-5 Operation And Maintenance Manual
COVER .......................................................................................... 1 FOREWORD........................................................................................ 2 BEFORE READING THIS MANUAL.................................................................. 3 SAFETY INFORMATION.......................................................................... 4 INTENDED USE................................................................................ 5 USE OF MACHINE.......................................................................... 5 DIRECTIONS OF MACHINE................................................................... 5 VISIBILITY FROM OPERATOR'S SEAT......................................................... 6 LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR............................... 7 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE............................ 7 EPA REGULATIONS, ENGINE NUMBER PLATE.................................................... 7 SERVICE METER POSITION.................................................................. 8 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR............................................... 8 CONTENTS.................................................................................... 9 SAFETY.......................................................................................... 12 SAFETY INFORMATION.......................................................................... 13 SAFETY LABELS............................................................................... 16 POSITION FOR ATTACHING SAFETY LABELS.................................................... 17 SAFETY LABELS........................................................................... 18 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE..................................... 25 PRECAUTIONS BEFORE STARTING OPERATION................................................... 25 PREPARATIONS FOR SAFE OPERATION......................................................... 25 FIRE PREVENTION......................................................................... 27 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE.............................................. 28 DO NOT GET CAUGHT IN WORK EQUIPMENT..................................................... 30 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES............................................ 30 UNAUTHORIZED MODIFICATION............................................................... 31 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS.......................................... 31 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING......................................... 31 PRECAUTIONS FOR OPERATION................................................................... 32 PRECAUTIONS FOR JOBSITE................................................................. 32 STARTING ENGINE......................................................................... 34 OPERATION............................................................................... 37 TRANSPORTATION.......................................................................... 41 TOWING.................................................................................. 42 PRECAUTIONS FOR MAINTENANCE................................................................. 43 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE.................................. 43 PRECAUTIONS FOR INSPECTION AND MAINTENANCE.............................................. 47 TIRES................................................................................... 52 OPERATION....................................................................................... 54 GENERAL VIEW................................................................................ 55 GENERAL VIEW OF MACHINE................................................................. 55 GENERAL VIEW OF CONTROLS AND GAUGES..................................................... 56 EXPLANATION OF COMPONENTS................................................................... 59 MONITOR PANEL........................................................................... 59 OTHER FUNCTIONS OF MACHINE MONITOR...................................................... 79 SWITCHES................................................................................ 87 CONTROL LEVERS, PEDALS..................................................................104 ARTICULATE LOCK PIN.....................................................................116 FUSE BOX................................................................................117 SLOW BLOW FUSE..........................................................................118 ELECTRIC POWER TAKEOFF..................................................................119 HANDLING BATTERY DISCONNECT SWITCH......................................................120 OPENING, CLOSING CAB DOORS..............................................................121 BACKUP ALARM............................................................................122 AM/FM RADIO.............................................................................123 AIR CONDITIONER.........................................................................129 OPERATION MANUAL STORAGE................................................................133 TOOL BOX................................................................................133 GREASE PUMP HOLDER......................................................................134 CUP HOLDER..............................................................................134 ASHTRAY.................................................................................134 FIRE EXTINGUISHER.......................................................................134 HANDLING MACHINES EQUIPPED WITH KOMTRAX.................................................135 OPERATION...................................................................................136 CHECK BEFORE STARTING ENGINE............................................................136 STARTING ENGINE.........................................................................154 OPERATIONS, CHECKS AFTER STARTING ENGINE................................................157 STOPPING ENGINE.........................................................................159 CHECK AFTER STOPPING ENGINE.............................................................159 TRAVELING POSTURE FOR MACHINE...........................................................160 MOVING MACHINE OFF (FORWARD, REVERSE, SHIFTING GEAR), STOPPING..........................161 TURNING MACHINE.........................................................................172 OPERATING WORK EQUIPMENT................................................................175 WORK WHICH CAN BE CARRIED OUT USING A MOTOR GRADER......................................182 PRECAUTIONS WHEN OPERATION..............................................................203 ADJUSTING WORK EQUIPMENT POSTURE........................................................208 PARKING MACHINE.........................................................................217 CHECKS AFTER COMPLETION OF OPERATION....................................................219 LOCKING.................................................................................220 HANDLING THE TIRES......................................................................221 COMBINATION OF SNOW RADIAL TIRE AND CHAIN...............................................222 TRANSPORTATION..............................................................................223 STEPS FOR TRANSPORTATION................................................................223 PRECAUTIONS FOR LOADING.................................................................224 LIFTING MACHINE.........................................................................225 COLD WEATHER OPERATION......................................................................227 PRECAUTIONS FOR LOW TEMPERATURE.........................................................227 CAUTIONS AFTER COMPLETION OF WORK.......................................................228 AFTER COLD WEATHER......................................................................228 LONG-TERM STORAGE...........................................................................229 BEFORE STORAGE..........................................................................229 DURING STORAGE..........................................................................229 AFTER STORAGE...........................................................................229 TROUBLESHOOTING.............................................................................230 AFTER RUNNING OUT OF FUEL...............................................................230 WHEN LEANING PIPING IS DAMAGED..........................................................230 TOWING THE MACHINE......................................................................231 IF BATTERY IS DISCHARGED................................................................233 IF THE GEAR SHIFT LEVER OF THE TRANSMISSION HAS ANY TROUBLE.............................236 LOWERING WORK EQUIPMENT WHEN ENGINE IS STOPPED (RELEASE WORK EQUIPMENT OIL PRESSURE)....237 OTHER TROUBLE...........................................................................239 MAINTENANCE.....................................................................................248 GUIDES TO MAINTENANCE.......................................................................249 OUTLINES OF SERVICE.........................................................................251 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC..................................251 RELATING TO ELECTRIC SYSTEM.............................................................254 WEAR PARTS..................................................................................255 WEAR PARTS LIST.........................................................................255 RECOMMENDED FUEL, COOLANT, AND LUBRICANT....................................................257 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....................258 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL.....259 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..............................................260 TORQUE LIST.............................................................................260 PERIODIC REPLACEMENT OF CRITICAL PARTS......................................................261 CRITICAL PARTS..........................................................................262 MAINTENANCE SCHEDULE CHART..................................................................263 MAINTENANCE SCHEDULE CHART..............................................................263 SERVICE PROCEDURE...........................................................................265 INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)..............................265 INITIAL 1000 HOURS SERVICE (ONLY AFTER THE FIRST 1000 HOURS)............................265 WHEN REQUIRED...........................................................................266 CHECK BEFORE STARTING...................................................................288 EVERY 50 HOURS SERVICE..................................................................289 EVERY 250 HOURS SERVICE.................................................................292 EVERY 500 HOURS SERVICE.................................................................304 EVERY 1000 HOURS SERVICE................................................................310 EVERY 2000 HOURS SERVICE................................................................319 EVERY 4000 HOURS SERVICE................................................................326 EVERY 8000 HOURS SERVICE................................................................328 SPECIFICATIONS..................................................................................330 SPECIFICATIONS..............................................................................331 ATTACHMENTS, OPTIONS............................................................................334 HANDLING BLADE ACCUMULATOR..................................................................335 FEATURES OF BLADE ACCUMULATOR...........................................................335 METHOD OF OPERATING BLADE ACCUMULATOR...................................................336 MACHINE EQUIPPED WITH "INTELLIGENT MACHINE CONTROL" DEVICE..................................337 PRECAUTION FOR THE MACHINE EQUIPPED WITH "INTELLIGENT MACHINE CONTROL" DEVICE...........337 INDEX...........................................................................................340
PLEASE NOTE:
⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]
