KOMATSU D65EX-15E0 D65PX-15E0 D65WX-15E0 OPERATION & MAINTENANCE MANUAL (SN:69001 & UP)
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KOMATSU D65EX-15E0 D65PX-15E0 D65WX-15E0 OPERATION & MAINTENANCE MANUAL (SN:69001 & UP)
- This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance.
- Failure to do so may result in serious injury or death. Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety.
- In no event should you or others engage in the prohibited uses or actions described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time.
- Operation and Maintenance Manual Storing Place For a machine with a cab, a pocket is provided on the inside of both right and left doors. For a machine with a ROPS canopy, a pocket is provided at the end of the floor. If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
- For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-11)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ).
TABLE OF CONTENTS:
KOMATSU D65EX-15E0 D65PX-15E0 D65WX-15E0 OPERATION & MAINTENANCE MANUAL (SN:69001 & UP)
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 BEFORE READING THIS MANUAL................................................................. 3 IMPORTANT SAFETY INFORMATION............................................................... 7 INTENDED USE............................................................................... 8 USE OF MACHINE......................................................................... 8 GENERAL VIEW AND DIRECTIONS OF MACHINE................................................. 8 VISIBILITY FROM OPERATOR'S SEAT........................................................ 9 LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................. 10 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 10 ENGINE SERIAL NO. PLATE POSITION....................................................... 10 ADDITIONAL EPA NAMEPLATE............................................................... 11 SERVICE METER POSITION................................................................. 11 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 12 CONTENTS................................................................................... 13 SAFETY......................................................................................... 18 SAFETY..................................................................................... 19 SAFETY LABELS.............................................................................. 22 POSITIONS OF SAFETY PICTOGRAMS......................................................... 22 SAFETY LABELS.......................................................................... 23 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 27 PRECAUTIONS BEFORE STARTING OPERATION.................................................. 27 PREPARATIONS FOR SAFE OPERATION........................................................ 27 FIRE PREVENTION........................................................................ 29 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 30 DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 31 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 32 UNAUTHORIZED MODIFICATION.............................................................. 32 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 32 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 32 PRECAUTIONS FOR OPERATION.................................................................. 33 PRECAUTIONS FOR JOBSITE................................................................ 33 STARTING ENGINE........................................................................ 36 OPERATION.............................................................................. 38 TRANSPORTATION......................................................................... 42 TOWING................................................................................. 43 PRECAUTIONS FOR MAINTENANCE................................................................ 44 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 44 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 48 OPERATION...................................................................................... 54 GENERAL VIEW............................................................................... 55 GENERAL VIEW OF MACHINE................................................................ 55 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 56 EXPLANATION OF COMPONENTS.................................................................. 59 FRONT PANEL............................................................................ 59 SWITCHES............................................................................... 86 CONTROL LEVERS AND PEDALS.............................................................. 90 CIRCUIT BREAKER........................................................................ 99 FUSE...................................................................................100 FUSIBLE LINK...........................................................................101 ELECTRIC POWER TAKE-OUT ADAPTER........................................................102 CAP WITH LOCK..........................................................................103 DOOR - OPEN LOCK.......................................................................105 SASH GLASS INTERMEDIATE LOCK...........................................................105 DOOR POCKET............................................................................106 OPENING AND CLOSING ENGINE SIDE COVER..................................................106 ASHTRAY................................................................................107 CUP HOLDER.............................................................................107 TOOL BOX...............................................................................107 SHOVEL HOLDER..........................................................................108 CAR STEREO, HANDLING...................................................................109 AIR CONDITIONER, HANDLING..............................................................117 OPERATION..................................................................................123 CHECK BEFORE STARTING ENGINE, ADJUST...................................................123 STARTING ENGINE........................................................................140 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................145 STOPPING ENGINE........................................................................148 MACHINE OPERATION......................................................................149 SHIFTING GEARS.........................................................................152 SHIFTING BETWEEN FORWARD AND REVERSE...................................................155 STEERING MACHINE.......................................................................157 PRECAUTIONS FOR OPERATION..............................................................159 WORK POSSIBLE USING BULLDOZER..........................................................161 ADJUSTING POSTURE OF WORK EQUIPMENT....................................................163 PARKING MACHINE........................................................................167 CHECK AFTER FINISHING WORK.............................................................168 LOCKING................................................................................169 TIPS FOR LONGER UNDERCARRIAGE LIFE.....................................................170 TRANSPORTATION.............................................................................173 TRANSPORTATION MEANS...................................................................173 REMOVING CAB...........................................................................173 PRECAUTIONS WHEN REMOVING WORK EQUIPMENT...............................................174 PRECAUTIONS WHEN REMOVING ROPS.........................................................174 LOADING, UNLOADING WORK................................................................175 LIFTING MACHINE........................................................................178 TRAVELING ON ROADS.....................................................................180 COLD WEATHER OPERATION.....................................................................181 PRECAUTIONS FOR LOW TEMPERATURE........................................................181 AFTER COMPLETION OF WORK...............................................................182 AFTER COLD WEATHER.....................................................................182 LONG-TERM STORAGE..........................................................................183 BEFORE STORAGE.........................................................................183 DURING STORAGE.........................................................................183 AFTER STORAGE..........................................................................183 TROUBLESHOOTING............................................................................184 AFTER RUNNING OUT OF FUEL..............................................................184 METHOD OF TOWING MACHINE...............................................................185 IF BATTERY IS DISCHARGED...............................................................186 OTHER TROUBLE..........................................................................190 MAINTENANCE....................................................................................196 GUIDE TO MAINTENANCE.......................................................................197 OUTLINE OF SERVICE.........................................................................200 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................200 RELATING TO ELECTRIC SYSTEM............................................................203 HANDLING HYDRAULIC SYSTEM..............................................................204 WEAR PARTS LIST............................................................................205 WEAR PARTS LIST........................................................................205 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................207 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................208 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....209 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................210 TORQUE LIST............................................................................210 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................211 SAFETY CRITICAL PARTS..................................................................211 MAINTENANCE SCHEDULE CHART.................................................................213 MAINTENANCE SCHEDULE CHART.............................................................213 SERVICE PROCEDURE..........................................................................215 WHEN REQUIRED..........................................................................215 CHECK BEFORE STARTING..................................................................237 EVERY 50 HOURS SERVICE.................................................................238 EVERY 250 HOURS SERVICE................................................................239 EVERY 500 HOURS SERVICE................................................................248 EVERY 1000 HOURS SERVICE...............................................................254 EVERY 2000 HOURS SERVICE...............................................................263 EVERY 4000 HOURS SERVICE...............................................................269 EVERY 8000 HOURS SERVICE...............................................................272 SPECIFICATIONS.................................................................................274 SPECIFICATIONS.............................................................................275 ATTACHMENTS, OPTIONS...........................................................................276 GENERAL PRECAUTIONS........................................................................277 PRECAUTIONS RELATED TO SAFETY..........................................................277 SELECTION OF TRACK SHOE....................................................................278 METHOD OF SELECTING SHOES..............................................................278 HANDLING HYDRAULIC RIPPER..................................................................279 GENERAL VIEW...........................................................................279 EXPLANATION OF COMPONENTS..............................................................280 OPERATION..............................................................................281 TROUBLESHOOTING........................................................................283 MAINTENANCE............................................................................284 SPECIFICATIONS.........................................................................284 HANDLING TRIMMING DOZER....................................................................285 GENERAL VIEW...........................................................................285 EXPLANATION OF COMPONENTS..............................................................286 OPERATION..............................................................................288 MAINTENANCE............................................................................291 SPECIFICATIONS.........................................................................295 AIR SUSPENSION SEAT........................................................................296 DELUXE SEAT................................................................................298 HEADREST...................................................................................300 EQUIPPING FIRE EXTINGUISHER AND FIRST-AID KIT..............................................301 HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................302 BASIC PRECAUTIONS......................................................................302 INDEX..........................................................................................304
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