Komatsu D475A-8 Bulldozer Shop Manual SEN06644-14 PDF DOWNLOAD

Description

Komatsu D475A-8 Bulldozer Shop Manual SEN06644-14  – PDF DOWNLOAD

FILE DETAILS:

Komatsu D475A-8 Bulldozer Shop Manual SEN06644-14  – PDF DOWNLOAD

Language : English
Pages : 6160
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Komatsu D475A-8 Bulldozer Shop Manual SEN06644-14  – PDF DOWNLOAD

• SERIAL NUMBERS 50001 and up

Cover . 1
00 Index and Foreword 3
Index 4
Abbreviation List 27
Foreword, Safety, Basic Information 30
How to Read the Shop Manual 30
Safety Notice for Operation 32
Precautions to Prevent Fire 40
Procedures If Fire Occurs 42
Precautions When You Discard Waste Materials . 43
Precautions When You Handle Hydraulic Equipment 44
Precautions When You Disconnect and Connect Pipings 47
Precautions When You Handle Electrical Equipment . 53
Precautions When You Handle Fuel System Equipment 55
Precautions When You Handle Intake System Equipment 56
Practical Use of KOMTRAX . 57
Disconnect and Connect Push-Pull Type Coupler 58
How to Disconnect and Connect Type 1 Push-Pull Type Coupler 58
How to Disconnect and Connect Type 2 Push-Pull Type Coupler 59
How to Disconnect and Connect Type 3 Push-Pull Type Coupler 60
Precautions for Disconnection and Connection of Connectors . 62
Disconnect and Connect Deutsch Connector . 66
How to Disconnect and Connect Slide Lock Type Connector 67
Disconnect and Connect Connector with Lock to Pull . 69
Disconnect and Connect Connector with Lock to Push . 70
Disconnect and Connect Connector with Housing to Rotate 72
How to Read the Codes for Electric Cable . 73
Explanation of Terms for Maintenance Standard 77
Standard Tightening Torque Table . 80
Conversion Table . 87
01 Specification . 93
Table of Contents 94
Specifications . 95
Specification Drawing 95
Specification Drawing: D475A-8 . 95
Specifications . 97
Specification: D475A-8 . 97
Weight Table . 107
Weight Table: D475A-8 107
Fuel, Coolant, Lubricant . 110
How to Use Fuel, Coolant and Lubricants by Ambient Temperature . 110
10 Structure and Function 113
Table of Contents 114
Boot-up System . 118
Layout Drawing of Boot-up System . 118
System Operating Lamp System . 119
System Diagram of System Operating Lamp System . 119
Function of Operation Lamp System 119
Operation of System Operating Lamp . 119
Battery Isolator . 120
Layout Drawing of Battery Isolator . 120
Function of Battery Isolator . 120
Operation of Battery Isolator Switch . 120
Engine System 122
Layout Drawing of Engine System 122
Engine Control System 124
Layout Drawing of Engine Control System 124
System Diagram of Engine Control . 125
Function of Engine Control System 125
Operation of Engine Control System . 126
Automatic Idle Stop System . 127
System Diagram of Automatic Idle Stop System . 127
Function of Automatic Idle Stop System . 127
Operation of Automatic Idle Stop System 127
Component Parts of Engine System . 130
Damper . 130
VGT 131
EGR System . 135
EGR Valve 139
EGR Cooler . 140
KCCV System 141
KCCV Ventilator 144
CDR Valve 146
KDPF . 146
Cooling System . 151
Layout Drawing of Cooling System . 151
Specifications of Cooling System . 153
Component Parts of Cooling System 154
Cooling Fan Pump . 154
Servo Valve (Cooling Fan Pump) . 166
Cooling Fan Motor 168
Hydraulic Oil Cooler Bypass Valve 173
Control System . 175
Layout Drawing of Control System . 175
Machine Monitor System . 176
System Diagram of Machine Monitor System . 176
Function of Machine Monitor System . 176
KOMTRAX Plus System 178
System Diagram of KOMTRAX Plus System 178
Function of KOMTRAX Plus System 178
Component Parts of Control System 180
Machine Monitor 180
KOMTRAX Terminal . 196
KOMTRAX Plus Controller 198
Wireless LAN Unit 203
Power Train Controller . 204
Work Equipment Controller 208
Engine Controller 212
Option Controller 224
Fuel Feed Pump . 228
Fuel Feed Pump Switch 229
Hydraulic System . 230
Layout Drawing of Hydraulic System . 230
CLSS . 231
System Diagram of CLSS . 231
Function of CLSS . 232
Component Parts of Hydraulic System 234
Hydraulic Tank . 234
Duplex Pump (Work Equipment) . 236
LS Valve . 240
CO Valve . 246
LS-EPC Valve . 248
Control Valve 251
Power Train System . 287
Layout Drawing of Power Train System . 287
Operation of Power Train System 289
Transmission, Steering, and Brake Control System . 290
Layout Drawing of Transmission, Steering, and Brake System . 290
Function of Transmission, Steering, and Brake System . 291
Layout of Transmission, Steering, and Brake System Parts (Machine with FCCS) . 291
Function of Transmission, Steering, and Brake System (Machine with FCCS) . 293
Palm Command Control System 294
Palm Command Control System Diagram 294
Gear Shift Control of Palm Command Control System 295
Function of Gear Shift Mode 298
Centralized Pressure Pickup Port . 301
Layout Drawing of Centralized Pressure Pickup Port . 301
Component Parts of Power Train System 303
Universal Joint 303
Power Train Mount 304
Torque Converter and PTO . 305
Torque Converter Control Valve . 312
ECMV (Lockup Clutch Valve) . 313
ECMV (Stator Clutch Valve) . 316
Transmission . 320
Transmission Control Valve . 333
ECMV (Directional Clutch, Gear Speed Clutch) . 334
Main Relief Valve and Torque Converter Relief Valve 339
Transmission Lubrication Relief Valve 342
Transfer and Bevel Pinion 343
Bevel Gear Shaft, Steering Clutch, and Steering Brake 344
Final Drive 350
Duplex Pump (Scavenging) . 354
Electric Steering Electric Lever . 355
Triplex Pump (Lubrication, Power Train, Torque Converter) 359
Work Equipment System 361
Layout Drawing of Work Equipment System 361
Function of Work Equipment System 366
Component Parts of Work Equipment System . 367
Solenoid Valve (Work Equipment Lock) . 367
Pilot Circuit Accumulator 368
Quick Drop Valve . 369
Piston Valve . 370
Electric Blade Control Lever . 371
Ripper Electric Lever 374
Pin Puller Switch 377
ICT System . 378
Layout Drawing of ICT System . 378
System Diagram of ICT Control System . 379
Blade Control System . 381
Function of Blade Control System . 381
Leveling Mode System Diagram . 383
Function of Leveling Mode 384
Operation of Leveling Mode . 384
Dozing Mode System Diagram . 385
Function of Dozing Mode 385
Operation of Dozing Mode . 385
Smooth Start System 387
Smooth Start System Diagram 387
Function of Smooth Start System 387
Operation of Smooth Start System . 387
Slip Control System 389
Slip Control System Diagram 389
Function of Slip Control System 389
Operation of Slip Control System . 389
Assist Control System 391
Assist Control System Diagram 391
Function of Assist Control System 391
Operation of Assist Control System . 392
Straight Travel Correction System 393
Straight Travel Correction System Diagram 393
Function of Straight Travel Correction System 394
Operation of Straight Travel Correction System . 394
Smooth Carry System 395
Smooth Carry System Diagram 395
Function of Smooth Carry System 396
Operation of Smooth Carry System . 396
Component Parts of ICT System 397
Navigation Controller 397
Control Box 401
AUX BOX 403
IMU Sensor . 405
Stroke and Reset Sensor for Blade Lift Cylinder 408
Lifting System . 411
Power Ladder System 411
Layout Drawing of Power Ladder System 411
Power Ladder System Diagram 412
Function of Power Ladder System 412
Component Parts of Lifting System 414
Switch Box . 414
Power Ladder Limit Switch Part . 415
Power Ladder Control Valve . 416
Power Ladder Pump 418
Undercarriage and Frame 420
Main Frame . 420
Structure of Main Frame 420
Suspension . 422
Structure of Suspension 422
Function of Suspension . 423
Track Frame and Idler Cushion 424
Structure of Track Frame and Idler Cushion . 424
Specifications of Track Frame and Idler Cushion 425
Function of Track Frame and Idler Cushion 425
Work Equipment . 426
Structure of Front Work Equipment 426
Structure of Cylinder Stay . 428
Structure of Variable Giant Ripper . 429
Structure of Variable Multi-Shank Ripper . 430
CAB Related Parts 431
ROPS . 431
Structure of ROPS 431
Function of ROPS . 431
CAB 432
Structure of CAB . 432
CAB Mount 433
Structure of CAB Mount . 433
Function of CAB Mount 433
20 Standard Value Table 435
Table of Contents 436
Standard Value Table for Engine 437
Standard Value Table for Engine D475A-8 437
Standard Value Table for Machine . 442
Standard Value Table for Machine: D475A-8 442
Machine Posture and Procedures to Measure Performance 467
30 Testing and Adjusting . 471
Table of Contents 472
Precautions Before Work 476
Related Information on Testing and Adjusting . 477
Tools for Testing and Adjusting 477
Sketch of Tools for Testing and Adjusting 486
Engine and Cooling System 489
Examine Engine Speed . 489
How to Examine Engine High Idle Speed 489
How to Examine Engine Low Idle Speed . 489
How to Examine Engine Speed When Decelerator Pedal is Pushed . 490
How to Examine Engine Speed at Torque Converter Stall 491
How to Examine Engine Speed at Full Stall (Torque Converter Stall + Work Equipment Relief) . 492
Examine Boost Pressure . 494
How to Examine Boost Pressure on Machine Monitor . 494
How to Examine Boost Pressure by Testing Tool 495
Examine Exhaust Gas Temperature 501
How to Examine Exhaust Gas Temperature . 501
Examine Exhaust Gas Color 503
How to Examine Exhaust Gas Color with the Handy Smoke Checker 503
How to Examine Exhaust Gas Color with Smoke Meter 506
Examine Mass Air Flow and Temperature Sensor . 510
How to Examine Mass Air Flow and Temperature Sensor 510
Examine and Adjust Valve Clearance . 515
How to Examine Valve Clearance . 515
How to Adjust Valve Clearance 516
Examine Compression Pressure . 518
How to Examine Compression Pressure 518
Examine Blowby Pressure 522
How to Examine Blowby Pressure . 522
Examine Engine Oil Pressure 528
How to Examine Engine Oil Pressure on Machine Monitor 528
How to Examine Engine Oil Pressure by Testing Tool . 528
Examine EGR Valve and VGT Oil Pressure . 531
How to Examine EGR Valve and VGT Oil Pressure 531
Examine Fuel Pressure 534
How to Examine Fuel Pressure . 534
Examine Fuel Return Rate and Leakage . 537
How to Examine Fuel Return Rate and Leakage 538
Bleed Air from Fuel System . 548
How to Bleed Air from Fuel System 548
Examine Fuel Circuit for Leakage . 550
How to Examine Fuel System for Leakage . 550
Examine Low Pressure Circuit Devices . 551
How to Examine Low Pressure Circuit Devices 551
Handle Cylinder Cut-out Mode Operation . 556
Handle No-Injection Cranking Operation . 557
Examine KDPF and Muffler for Looseness and Damage 558
How to Examine KDPF and Muffler for Looseness and Damage . 558
Examine Installation of Cylinder Head Cover and Manifolds 559
How to Examine Installed Condition of Cylinder Head covers and Manifolds . 559
Examine Engine Piping for Damage and Looseness . 560
How to Examine Engine Piping for Damage and Looseness 560
Clean Fuel Doser . 561
How to Clean Fuel Doser 561
Write Injector Compensation Value to Engine Controller . 564
Write Injector Compensation Value 564
Write Correction for Ash in Soot Accumulation to Engine Controller . 570
How to Write Correction for Ash in Soot Accumulation to Engine Controller 570
Examine Alternator, Air Conditioner Compressor Belt 571
How to Examine Alternator, Air Conditioner Compressor Belt . 571
Adjust Decelerator Pedal . 572
How to Adjust Decelerator Pedal 572
Power Train 575
Examine Power Train Oil Pressure . 575
How to Examine Power Train Oil Pressure 576
Adjust Transmission Output Shaft Speed Sensor 601
How to Adjust Transmission Output Shaft Speed Sensor . 601
Examine Brake Performance Simply . 603
How to Examine Brake Performance Simply 603
Examine and Adjust Brake Pedal . 604
How to Examine Brake Pedal . 604
How to Adjust Brake Pedal 604
Release Parking Brake and Move Machine . 608
Release Parking Brake and Move Machine (Hydraulic Type) 608
Release Parking Brake and Move Machine (Electric Type) . 609
Undercarriage and Frame 612
Examine and Adjust Track Tension . 612
How to Examine Track Tension . 612
How to Adjust Track Tension 612
Hydraulic System . 614
Release Remained Pressure in Hydraulic Circuit . 614
How to Release Remained Pressure in Hydraulic System . 614
Examine and Adjust Work Equipment Oil Pressure . 615
How to Examine Work Equipment Oil Pressure . 615
Examine EPC Valve Outlet Pressure 622
How to Examine EPC Valve Outlet Pressure . 622
Examine and Adjust Oil Pressure in Pump LS Control Circuit . 625
How to Examine LS Differential Pressure by Testing Tool 625
How to Examine LS Valve Outlet Pressure (Servo Piston Inlet Pressure) 628
Adjust LS Valve 629
Examine Oil Pressure of Control Circuit 630
How to Examine Oil Pressure in Control Circuit . 630
Examine Work Equipment Lock Solenoid Valve Outlet Pressure . 632
How to Examine Work Equipment Lock Solenoid Valve Outlet Pressure 632
Examine Ripper Pin Puller Solenoid Valve Outlet Pressure . 634
How to Examine Ripper Pin Puller Solenoid Valve Outlet Pressure 634
Bleed Air from Work Equipment Pump . 636
How to Bleed Air from Work Equipment Pump 636
Examine Cooling Fan Speed 637
How to Examine Cooling Fan Speed . 637
Examine Cooling Fan Circuit Oil Pressure . 638
How to Examine Cooling Fan Circuit Oil Pressure 638
Bleed Air in Cooling Fan Pump 640
How to Bleed Air in Cooling Fan Pump . 640
Examine Parts Which Cause Hydraulic Drift of Work Equipment 641
How to Examine Parts Which Cause Hydraulic Drift of Blade Lift Cylinder 641
How to Examine the Parts Which Cause Hydraulic Drift of Blade Tilt Cylinder 641
How to Examine the Parts Which Cause Hydraulic Drift of Ripper Lift Cylinder . 642
Examine Oil Leakage from Work Equipment Cylinder . 643
How to Examine Internal Oil Leakage of Work Equipment Cylinder . 643
Bleed Air from Work Equipment Cylinders 645
Bleed Air from Work Equipment Cylinder . 645
Operation When Work Equipment is Disabled 646
Operate When Work Equipment is Disabled 646
Work Equipment . 648
Examine and Adjust Play of Blade Electric Lever 648
How to Examine Play of Blade Electric Lever 650
Adjust Play of Blade Electric Lever 650
Replace Universal Joint 651
Power Ladder . 658
Bleed Air from Power Ladder Cylinder . 658
Bleed Air in Power Ladder Cylinder . 658
Examine and Adjust Power Ladder Limit Switch . 663
How to Examine and Adjust Power Ladder Limit Switch 663
Adjust Power Ladder Limit Switch . 663
CAB Related Parts 671
Examine and Adjust Operator Cab 671
Examine Operator Cab . 671
Adjust Operator Cab 674
Adjust Play of Operator’s Seat . 677
How to Adjust Play of Operator’s Seat 677
Examine the Seating Switch . 678
How to Examine the Seating Switch 678
Examine Work Equipment Lock Switch . 679
How to Examine Work Equipment Lock Switch 679
Examine Parking Brake Switch . 680
How to Examine Parking Brake Switch 680
Electrical System 681
Set and Operate Machine Monitor 681
Operator Mode 685
Function to Show Technician Identification Status Screen . 685
Function to Show Operator Identification Input Screen 685
Examine Function by LCD (Liquid Crystal Display) . 686
Examine Function of Service Meter 686
Set Usage Limitation and Change Maintenance Password . 686
Service Mode . 689
How to Operate Service Mode 689
How to See Pre-defined Monitoring Information 691
How to Examine Monitoring Information 697
Abnormality Record Menu 710
How to See Maintenance Record 713
Maintenance Mode Setting . 715
Set Phone Number Entry . 718
Default Setting Menu . 720
Testing Menu . 732
Adjustment Menu 743
No-Injection Cranking Operation 851
KOMTRAX Settings Menu 854
Show Service Message . 856
How to Handle Snap Shot 856
How to Start Up KOMTRAX Terminal . 859
How to Stop Use of KOMTRAX Terminal 864
Default Setting of KOMTRAX Plus Controller . 866
Default Setting of KOMTRAX Plus Controller . 866
Default Setting of Wireless LAN Modem 869
Default Setting of Wireless LAN Modem 869
How to Examine Wireless LAN Modem Communication 870
Download Data from KOMTRAX Plus Controller . 871
How to Download Data from KOMTRAX Plus Controller 871
Download Data from Service Connector . 871
How to Download Data from Wireless LAN (Wireless LAN Spec) . 873
Adjust After Replacement of KOMTRAX Plus Controller 874
How to Adjust After Replacement of KOMTRAX Plus Controller . 874
Adjust After Replacement of Wireless LAN Modem . 877
How to Adjust After Replacement of Wireless LAN Modem 877
Adjust Rearview Camera Angle . 880
How to Adjust Rearview Camera Angle 880
Set Region of Bluetooth(R) Compatible Radio 881
Set Region of Bluetooth(R) Compatible Radio 881
Handle Voltage Circuit of Engine Controller 883
Handle Battery Isolator and Starting Motor Isolator 884
Examine Diodes . 886
Examine Diodes by Digital Tester . 886
How to Examine Diodes by Analog Tester . 886
ICT System . 887
Set and Operate Control Box 887
Examine and Adjust ICT Related Devices . 887
Calibrate Blade Edge Position 892
How to Operate Blade Calibration Menu (Machine Cal Step A) . 892
How to Operate Blade Calibration Menu (Machine Cal Step B) . 898
Calibrate IMU Sensor . 914
How to Calibrate IMU Sensor 914
Reset Cylinder Stroke End 919
Reset Lift Cylinder Stroke End . 919
Set Standard Angle of Blade Edge . 922
How to Input Wear Volume of Blade Edge and Track Shoes . 924
Examine and Adjust Blade Elevation . 927
Examine Blade Elevation 927
Adjust Blade Elevation . 931
Examine Stroke Sensor for Lift Cylinder 933
How to Examine Stroke Sensor for Lift Cylinder . 933
Examine and Adjust Reset Sensor for Lift Cylinder 937
How to Examine Reset Sensor for Lift Cylinder 937
Adjust Reset Sensor for Lift Cylinder 938
Adjust When Work Equipment Controller is Replaced 939
How to Adjust When Work Equipment Controller is Replaced . 939
How to Adjust When ICT Related Devices are Repaired or Replaced 942
Pm Clinic 946
Pm Clinic Service 946
Pm Clinic Check Sheet D475A-8 948
Pm Clinic Check Sheet for Undercarriage: D475A-8 . 976
Perform Quick Pm . 980
How to Perform Quick Pm 980
40 Troubleshooting . 985
Table of Contents 986
Precautions Before Work 1001
Related Information to Troubleshooting .1002
Precautions for Troubleshooting 1002
Sequence of Events in Troubleshooting 1003
Troubleshooting Points for Aftertreatment System .1005
Troubleshooting for Radio Control System .1011
Checks Before Troubleshooting (Specifications of Radio Control) 1011
Examine Operating State of Radio Control Receiver 1012
Examine Operating State of Radio Control Transmitter .1013
Checks Before Troubleshooting 1014
Inspection Procedure Before Troubleshooting 1016
Walk-Around Check 1016
Test in Accordance with Testing Procedure 1018
How to Drain Water and Sediment from Fuel Tank .1018
How to Examine Water Separator, Drain Water and Sediment .1018
Examine Fuel Main Filter .1019
How to Examine Oil Level in Hydraulic Tank, Add Oil 1020
How to Examine Coolant Level, Add Coolant 1022
How to Examine Oil Level in Engine Oil Pan, Add Oil 1023
Examine Oil Level in Power Train Case, Add Oil .1024
Examine Dust Indicator .1026
How to Examine Brake Operation .1027
How to Examine Electric Wiring .1027
How to Examine Fuel Level, Add Fuel 1027
How to Examine Operation of Lamps 1028
How to Examine Machine Monitor .1028
How to Remove Sediment in Engine Room 1029
How to Examine Operation State of Horn .1029
How to Examine Operation State of Backup Alarm .1030
How to Examine Electric Equipment 1030
Connect Adapter for Troubleshooting Controller .1036
Connect Adapter for Troubleshooting Machine Monitor 1036
Connect Adapter for Troubleshooting Work Equipment Controller 1037
Connect Adapter for Troubleshooting Power Train Controller .1037
Connect Adapter to Troubleshoot KOMTRAX Terminal .1038
Connect Adapter to Troubleshoot KOMTRAX Plus Controller 1039
Connect Adapter for Troubleshooting of Option Controller .1040
Procedure for Troubleshooting 1043
Symptom and Troubleshooting Numbers 1044
Information Shown in Troubleshooting .1048
Diagnose Open Circuit of Hydraulic Pressure Sensor System Wiring Harness .1051
Connector and Wiring Harness Identification Table (Applicable Machine: 50001 to 50028) .1054
Connector Layout (Applicable Machine: 50001 to 50028) 1229
Connector and Wiring Harness Identification Table (Applicable Machine: 50029 and up) .1238
Connector Layout (Applicable Machine: 50029 and up) 1420
Connector Contact Connection Table .1429
T-Branch Box and T-Branch Adapter Table 1472
Fuse Location Table 1478
Precautions When You Clean and Replace KDPF (KCSF and KDOC) 1482
Prepare of Short Socket Adapter (For Failure Codes [CA1883], [CB1883], [CA3135] and [CB3135]) 1486
Failure Code Table .1488
Troubleshooting by Failure Code (Display of Code) 1519
Failure Code [1500L0] 1519
Failure Code [15SAL1] 1521
Failure Code [15SALH] 1524
Failure Code [15SBL1] 1527
Failure Code [15SBLH] 1530
Failure Code [15SEL1] 1533
Failure Code [15SELH] 1536
Failure Code [15SFL1] 1539
Failure Code [15SFLH] 1542
Failure Code [15SGL1] 1545
Failure Code [15SGLH] 1548
Failure Code [15SJL1] 1551
Failure Code [15SJLH] 1554
Failure Code [1800MW] 1557
Failure Code [2201L1] 1558
Failure Code [2201LH] 1561
Failure Code [2202L1] 1564
Failure Code [2202LH] 1567
Failure Code [2301L1] 1570
Failure Code [2301LH] 1573
Failure Code [2302L1] 1576
Failure Code [2302LH] 1579
Failure Code [851PKA] 1582
Failure Code [851PKX] 1584
Failure Code [851QKA] 1586
Failure Code [851QKX] 1588
Failure Code [851RKA] 1590
Failure Code [851RKX] 1592
Failure Code [851SKA] 1594
Failure Code [851SKX] 1596
Failure Code [851TKA] 1598
Failure Code [851TKX] 1600
Failure Code [851UKA] 1602
Failure Code [851UKX] 1604
Failure Code [851VKA] 1606
Failure Code [851VKX] 1607
Failure Code [851XKA] 1608
Failure Code [851XKX] 1609
Failure Code [852RKR] 1610
Failure Code [8590KA] 1612
Failure Code [8590KY] 1617
Failure Code [879AKA] 1621
Failure Code [879AKB] 1622
Failure Code [879BKA] 1624
Failure Code [879BKB] 1627
Failure Code [879CKA] 1630
Failure Code [879CKB] 1631
Failure Code [879DKZ] 1632
Failure Code [879EMC] 1635
Failure Code [879FMC] 1636
Failure Code [879GKX] 1637
Failure Code [989L00] 1640
Failure Code [989M00] 1641
Failure Code [989N00] 1642
Failure Code [A1U0N3] 1643
Failure Code [A1U0N4] 1647
Failure Code [A900FR] 1651
Failure Code [A900N6] 1652
Failure Code [A900NY] 1654
Failure Code [AA10NX] 1656
Failure Code [AB00KE] 1659
Failure Code [AQ10N3] 1663
Failure Code [B@BAZG] 1666
Failure Code [B@BAZK] 1669
Failure Code [B@BCNS] 1672
Failure Code [B@BCZK] 1675
Failure Code [B@CENS] 1678
Failure Code [B@HANS] 1681
Failure Code [B@HAZK] 1684
Failure Code [CA115] .1686
Failure Code [CA122] .1691
Failure Code [CA123] .1694
Failure Code [CA131] .1698
Failure Code [CA132] .1701
Failure Code [CA135] .1704
Failure Code [CA141] .1707
Failure Code [CA144] .1710
Failure Code [CA145] .1713
Failure Code [CA153] .1716
Failure Code [CA154] .1720
Failure Code [CA187] .1724
Failure Code [CA212] .1728
Failure Code [CA213] .1731
Failure Code [CA221] .1734
Failure Code [CA222] .1737
Failure Code [CA227] .1741
Failure Code [CA234] .1744
Failure Code [CA238] .1746
Failure Code [CA239] .1749
Failure Code [CA271] .1752
Failure Code [CA272] .1755
Failure Code [CA273] .1757
Failure Code [CA274] .1760
Failure Code [CA322] .1762
Failure Code [CA323] .1765
Failure Code [CA324] .1768
Failure Code [CA325] .1771
Failure Code [CA331] .1774
Failure Code [CA332] .1777
Failure Code [CA343] .1780
Failure Code [CA351] .1787
Failure Code [CA352] .1794
Failure Code [CA356] .1798
Failure Code [CA357] .1802
Failure Code [CA386] .1806
Failure Code [CA441] .1810
Failure Code [CA442] .1814
Failure Code [CA449] .1818
Failure Code [CA451] .1821
Failure Code [CA452] .1824
Failure Code [CA515] .1827
Failure Code [CA516] .1829
Failure Code [CA553] .1832
Failure Code [CA555] .1835
Failure Code [CA556] .1838
Failure Code [CA559] .1841
Failure Code [CA595] .1847
Failure Code [CA687] .1850
Failure Code [CA689] .1854
Failure Code [CA691] .1859
Failure Code [CA692] .1862
Failure Code [CA697] .1865
Failure Code [CA698] .1867
Failure Code [CA731] .1869
Failure Code [CA778] .1877
Failure Code [CA1117] 1882
Failure Code [CA1135] 1886
Failure Code [CA1257] 1897
Failure Code [CA1664] 1899
Loaded Diagnostics Operation to Clear Failure Code .1902
Failure Code [CA1691] 1904
Failure Code [CA1695] 1909
Failure Code [CA1696] 1912
Failure Code [CA1843] 1915
Failure Code [CA1844] 1918
Failure Code [CA1879] 1921
Failure Code [CA1881] 1924
Failure Code [CA1883] 1928
Loaded Diagnostics Operation to Clear Failure Code .1931
Failure Code [CA1921] 1933
Failure Code [CA1922] 1941
Failure Code [CA1923] 1948
Failure Code [CA1924] 1951
Diagram Related to Fuel Doser 1954
Failure Code [CA1925] 1956
Diagram Related to Fuel Doser 1958
Failure Code [CA1927] 1960
Failure Code [CA1928] 1963
Failure Code [CA1942] 1966
Failure Code [CA1963] 1969
Diagram Related to Fuel Doser 1975
Failure Code [CA1977] 1977
Loaded Diagnostics Operation to Clear Failure Code .1980
Failure Code [CA1993] 1981
Loaded Diagnostics Operation to Clear Failure Code .1983
Failure Code [CA2185] 1985
Failure Code [CA2186] 1987
Failure Code [CA2249] 1990
Failure Code [CA2265] 1997
Failure Code [CA2266] 2000
Failure Code [CA2271] 2003
Failure Code [CA2272] 2006
Failure Code [CA2349] 2010
Failure Code [CA2353] 2013
Failure Code [CA2357] 2015
Failure Code [CA2381] 2020
Failure Code [CA2382] 2023
Failure Code [CA2383] 2027
Failure Code [CA2386] 2031
Failure Code [CA2387] 2033
Failure Code [CA2637] 2043
Failure Code [CA2639] 2050
Failure Code [CA2732] 2058
Failure Code [CA2733] 2061
Failure Code [CA2741] 2064
Diagram Related to Fuel Doser 2065
Failure Code [CA2765] 2067
Failure Code [CA2777] 2069
Failure Code [CA2878] 2072
Diagram Related to Fuel Doser 2076
Failure Code [CA2881] 2078
Loaded Diagnostics Operation to Clear Failure Code .2082
Failure Code [CA3133] 2085
Failure Code [CA3134] 2088
Failure Code [CA3135] 2091
Loaded Diagnostics Operation to Clear Failure Code .2093
Failure Code [CA3167] 2096
Reset Fuel Doser Information .2099
Failure Code [CA3313] 2102
Failure Code [CA3314] 2105
Failure Code [CA3315] 2108
Loaded Diagnostics Operation to Confirm Failure Correction .2114
Failure Code [CA3316] 2117
Failure Code [CA3317] 2120
Failure Code [CA3318] 2123
Loaded Diagnostics Operation to Confirm Failure Correction .2129
Failure Code [CA3319] 2132
Failure Code [CA3321] 2135
Failure Code [CA3322] 2138
Loaded Diagnostics Operation to Confirm Failure Correction .2144
Failure Code [CA3419] 2147
Failure Code [CA3421] 2149
Failure Code [CA4151] 2152
Failure Code [CA4158] 2160
Failure Code [CA4161] 2163
Failure Code [CA4162] 2166
Failure Code [CA4163] 2169
Loaded Diagnostics Operation to Confirm Failure Correction .2171
Failure Code [CA4259] 2173
Failure Code [CA4952] 2177
Failure Code [CA5383] 2180
Failure Code [CB115] .2182
Failure Code [CB122] .2187
Failure Code [CB123] .2190
Failure Code [CB153] .2194
Failure Code [CB154] .2198
Failure Code [CB187] .2202
Failure Code [CB227] .2206
Failure Code [CB238] .2209
Failure Code [CB239] .2212
Failure Code [CB271] .2215
Failure Code [CB272] .2218
Failure Code [CB273] .2220
Failure Code [CB274] .2223
Failure Code [CB343] .2225
Failure Code [CB351] .2231
Failure Code [CB352] .2238
Failure Code [CB356] .2242
Failure Code [CB357] .2246
Failure Code [CB386] .2250
Failure Code [CB441] .2253
Failure Code [CB442] .2257
Failure Code [CB449] .2261
Failure Code [CB451] .2264
Failure Code [CB452] .2267
Failure Code [CB515] .2270
Failure Code [CB516] .2272
Failure Code [CB553] .2275
Failure Code [CB555] .2278
Failure Code [CB556] .2281
Failure Code [CB559] .2284
Failure Code [CB595] .2290
Failure Code [CB687] .2293
Failure Code [CB689] .2297
Failure Code [CB691] .2302
Failure Code [CB692] .2305
Failure Code [CB697] .2308
Failure Code [CB698] .2310
Failure Code [CB731] .2312
Failure Code [CB778] .2321
Failure Code [CB1117] 2326
Failure Code [CB1257] 2330
Failure Code [CB1548] 2332
Failure Code [CB1549] 2335
Failure Code [CB1551] 2338
Failure Code [CB1552] 2341
Failure Code [CB1553] 2344
Failure Code [CB1622] 2347
Failure Code [CB1664] 2350
Loaded Diagnostics Operation to Clear Failure Code .2353
Failure Code [CB1691] 2355
Failure Code [CB1695] 2360
Failure Code [CB1696] 2363
Failure Code [CB1843] 2366
Failure Code [CB1844] 2369
Failure Code [CB1879] 2372
Failure Code [CB1881] 2375
Failure Code [CB1883] 2379
Loaded Diagnostics Operation to Clear Failure Code .2382
Failure Code [CB1921] 2384
Failure Code [CB1922] 2392
Failure Code [CB1923] 2399
Failure Code [CB1924] 2402
Diagram Related to Fuel Doser 2405
Failure Code [CB1925] 2407
Diagram Related to Fuel Doser 2409
Failure Code [CB1927] 2411
Failure Code [CB1928] 2414
Failure Code [CB1942] 2418
Failure Code [CB1963] 2421
Diagram Related to Fuel Doser 2427
Failure Code [CB1977] 2429
Loaded Diagnostics Operation to Clear Failure Code .2432
Failure Code [CB1993] 2433
Loaded Diagnostics Operation to Clear Failure Code .2435
Failure Code [CB2249] 2437
Failure Code [CB2265] 2443
Failure Code [CB2266] 2446
Failure Code [CB2271] 2449
Failure Code [CB2272] 2452
Failure Code [CB2349] 2456
Failure Code [CB2353] 2459
Failure Code [CB2357] 2461
Failure Code [CB2381] 2466
Failure Code [CB2382] 2469
Failure Code [CB2383] 2473
Failure Code [CB2386] 2477
Failure Code [CB2387] 2479
Failure Code [CB2637] 2489
Failure Code [CB2639] 2496
Failure Code [CB2732] 2505
Failure Code [CB2733] 2508
Failure Code [CB2741] 2511
Diagram Related to Fuel Doser 2512
Failure Code [CB2765] 2514
Failure Code [CB2777] 2516
Failure Code [CB2878] 2519
Diagram Related to Fuel Doser 2523
Failure Code [CB2881] 2525
Loaded Diagnostics Operation to Clear Failure Code .2529
Failure Code [CB3133] 2532
Failure Code [CB3134] 2535
Failure Code [CB3135] 2538
Loaded Diagnostics Operation to Clear Failure Code .2540
Failure Code [CB3167] 2543
Reset Fuel Doser Information .2546
Failure Code [CB3313] 2549
Failure Code [CB3314] 2552
Failure Code [CB3315] 2555
Loaded Diagnostics Operation to Confirm Failure Correction .2560
Failure Code [CB3316] 2563
Failure Code [CB3317] 2566
Failure Code [CB3318] 2569
Loaded Diagnostics Operation to Confirm Failure Correction .2575
Failure Code [CB3319] 2578
Failure Code [CB3321] 2581
Failure Code [CB3322] 2584
Loaded Diagnostics Operation to Confirm Failure Correction .2590
Failure Code [CB3419] 2593
Failure Code [CB3421] 2595
Failure Code [CB4151] 2598
Failure Code [CB4158] 2606
Failure Code [CB4161] 2609
Failure Code [CB4162] 2612
Failure Code [CB4163] 2615
Loaded Diagnostics Operation to Confirm Failure Correction .2617
Failure Code [CB4259] 2619
Failure Code [CB4952] 2623
Failure Code [CB5383] 2626
Failure Code [D130KA] 2628
Failure Code [D130KB] 2631
Failure Code [D141KA] 2634
Failure Code [D141KB] 2637
Failure Code [D141KY] 2640
Failure Code [D162KA] 2643
Failure Code [D162KB] 2646
Failure Code [D162KY] 2649
Failure Code [D16CKA] 2652
Failure Code [D16CKB] 2655
Failure Code [D16CKY] 2658
Failure Code [D182KZ] 2661
Failure Code [D19CKA] 2664
Failure Code [D19CKB] 2667
Failure Code [D19CKY] 2670
Failure Code [D19EKA] 2673
Failure Code [D19EKB] 2676
Failure Code [D19EKY] 2679
Failure Code [D19FKA] 2682
Failure Code [D19FKB] 2685
Failure Code [D19FKY] 2688
Failure Code [D19GKA] 2691
Failure Code [D19GKB] 2694
Failure Code [D19GKY] 2697
Failure Code [D19JKZ] 2700
Failure Code [D1D5KA] 2703
Failure Code [D1D5KB] 2706
Failure Code [D1D5KY] 2709
Failure Code [D1EFKA] 2712
Failure Code [D1EFKB] 2715
Failure Code [D1EWKA] 2718
Failure Code [D1EWKB] 2721
Failure Code [D1EWKY] 2724
Failure Code [D862KA] 2727
Failure Code [DAF0MB] 2730
Failure Code [DAF0MC] 2731
Failure Code [DAF8KB] 2732
Failure Code [DAF9KQ] 2734
Failure Code [DAFGMC] 2735
Failure Code [DAFLKA] 2736
Failure Code [DAFLKB] 2740
Failure Code [DAFQKR] 2743
Failure Code [DAZ9KQ] 2755
Failure Code [DAZQKR] 2757
Failure Code [DB2QKR] 2768
Failure Code [DB2RKR] 2783
Failure Code [DB90KT] 2798
Failure Code [DB90MC] 2799
Failure Code [DB91KK] 2800
Failure Code [DB92KK] 2805
Failure Code [DB95KK] 2809
Failure Code [DB97KK] 2812
Failure Code [DB99KQ] 2815
Failure Code [DB9LKA] 2817
Failure Code [DB9LKB] 2821
Failure Code [DB9QKR] 2824
Failure Code [DB9RKR] 2836
Failure Code [DBE0KT] 2847
Failure Code [DBE0MC] 2848
Failure Code [DBE1KK] 2849
Failure Code [DBE2KK] 2854
Failure Code [DBE5KK] 2858
Failure Code [DBE6KK] 2861
Failure Code [DBE7KK] 2864
Failure Code [DBE9KQ] 2868
Failure Code [DBELKA] 2869
Failure Code [DBELKB] 2873
Failure Code [DBEQKR] 2876
Failure Code [DBERKR] 2888
Failure Code [DBU0KR] 2899
Failure Code [DBUSKR] 2900
Failure Code [DBUTKA] 2901
Failure Code [DBUTKN] 2902
Failure Code [DBV0MC] 2903
Failure Code [DBV1KK] 2904
Failure Code [DBV5KB] 2907
Failure Code [DBV6KB] 2910
Failure Code [DBVLKA] 2914
Failure Code [DBVLKB] 2917
Failure Code [DBVQKR] 2920
Failure Code [DBVRKR] 2932
Failure Code [DBVVKR] 2943
Failure Code [DBVWKR] 2944
Failure Code [DD12KA] 2946
Failure Code [DD12KB] 2949
Failure Code [DD13KA] 2952
Failure Code [DD13KB] 2955
Failure Code [DD14KA] 2958
Failure Code [DD14KB] 2962
Failure Code [DDDDKA] 2966
Failure Code [DDDDKB] 2971
Failure Code [DDDDKX] 2974
Failure Code [DDDHKB] 2976
Failure Code [DDDKKA] 2980
Failure Code [DDDKKB] 2984
Failure Code [DDDLKA] 2987
Failure Code [DDDLKB] 2991
Failure Code [DDE2KA] 2994
Failure Code [DDK4KA] 2996
Failure Code [DDK4KB] 3000
Failure Code [DDKAKA] 3003
Failure Code [DDKAKB] 3007
Failure Code [DDKBKA] 3011
Failure Code [DDKBKB] 3014
Failure Code [DDKCL4] 3017
Failure Code [DDKEL4] 3020
Failure Code [DDKHKA] 3023
Failure Code [DDKHKB] 3025
Failure Code [DDKQKA] 3027
Failure Code [DDKQKB] 3029
Failure Code [DDKRKA] 3031
Failure Code [DDKRKB] 3033
Failure Code [DDKSKA] 3035
Failure Code [DDKSKB] 3037
Failure Code [DDN7L4] 3039
Failure Code [DDN8L4] 3043
Failure Code [DDNLKA] 3046
Failure Code [DDNLKB] 3050
Failure Code [DDT5KQ] 3053
Failure Code [DDTSL1] 3054
Failure Code [DDTSLH] 3057
Failure Code [DFA4KX] 3060
Failure Code [DFA4KZ] 3062
Failure Code [DFA4L8] 3064
Failure Code [DFA5KA] 3067
Failure Code [DFA5KY] 3070
Failure Code [DFA6KA] 3073
Failure Code [DFA6KY] 3076
Failure Code [DFA7KX] 3079
Failure Code [DFA7KZ] 3081
Failure Code [DFA7L8] 3083
Failure Code [DFA8KA] 3086
Failure Code [DFA8KY] 3089
Failure Code [DFA9KA] 3092
Failure Code [DFA9KY] 3095
Failure Code [DFAAKX] 3098
Failure Code [DFAAKZ] 3100
Failure Code [DFAAL8] 3102
Failure Code [DFABKA] 3105
Failure Code [DFABKY] 3108
Failure Code [DFACKA] 3111
Failure Code [DFACKY] 3114
Failure Code [DGS1KA] 3117
Failure Code [DGS1KX] 3120
Failure Code [DGT1KA] 3123
Failure Code [DGT1KX] 3126
Failure Code [DGT5KY] 3129
Failure Code [DGT5KZ] 3131
Failure Code [DGT6KY] 3134
Failure Code [DGT6KZ] 3136
Failure Code [DH22KA] 3139
Failure Code [DH22KY] 3142
Failure Code [DH23KA] 3144
Failure Code [DH23KY] 3147
Failure Code [DHA4KA] 3149
Failure Code [DHAAMA] 3152
Failure Code [DHABMA] 3154
Failure Code [DHACMA] 3156
Failure Code [DHADMA] 3158
Failure Code [DHT2L6] 3160
Failure Code [DHT3KX] 3162
Failure Code [DHT5KA] 3164
Failure Code [DHT5KY] 3167
Failure Code [DHT7KA] 3169
Failure Code [DHT7KY] 3172
Failure Code [DHZ1KX] 3174
Failure Code [DK01KA] 3177
Failure Code [DK01KY] 3180
Failure Code [DK03KA] 3182
Failure Code [DK03KY] 3185
Failure Code [DK10KA] 3187
Failure Code [DK10KB] 3190
Failure Code [DK30KA] 3193
Failure Code [DK30KX] 3196
Failure Code [DK30KY] 3198
Failure Code [DK30KZ] 3201
Failure Code [DK30L8] 3203
Failure Code [DK31KA] 3206
Failure Code [DK31KY] 3209
Failure Code [DK40KA] 3212
Failure Code [DK40KY] 3215
Failure Code [DK55KX] 3218
Failure Code [DK55KZ] 3220
Failure Code [DK55L8] 3222
Failure Code [DK56KA] 3224
Failure Code [DK56KY] 3227
Failure Code [DK57KA] 3230
Failure Code [DK57KY] 3233
Failure Code [DK60KA] 3236
Failure Code [DK60KY] 3239
Failure Code [DK80KR] 3241
Failure Code [DK80KT] 3244
Failure Code [DKH1KA] 3245
Failure Code [DKH1KY] 3248
Failure Code [DKR2KA] 3251
Failure Code [DKR2KB] 3253
Failure Code [DKSGL8] 3256
Failure Code [DKSHKA] 3258
Failure Code [DKSHKB] 3261
Failure Code [DKSJKA] 3264
Failure Code [DKSJKB] 3267
Failure Code [DKSKKA] 3270
Failure Code [DKSKKB] 3273
Failure Code [DKSKMB] 3276
Failure Code [DKSLL8] 3278
Failure Code [DKSMKA] 3280
Failure Code [DKSMKB] 3283
Failure Code [DKSNKA] 3286
Failure Code [DKSNKB] 3289
Failure Code [DKSPKA] 3292
Failure Code [DKSPKB] 3295
Failure Code [DKSPMB] 3298
Failure Code [DKW0KX] 3300
Failure Code [DKW0KZ] 3304
Failure Code [DKW0L8] 3308
Failure Code [DKW1KA] 3312
Failure Code [DKW1KY] 3315
Failure Code [DKW2KA] 3318
Failure Code [DKW2KY] 3321
Failure Code [DKW3KX] 3323
Failure Code [DKW3KZ] 3327
Failure Code [DKW3L8] 3331
Failure Code [DKW4KA] 3335
Failure Code [DKW4KY] 3338
Failure Code [DKW5KA] 3341
Failure Code [DKW5KY] 3344
Failure Code [DLM3KA] 3347
Failure Code [DLM3MB] 3350
Failure Code [DLT3KA] 3352
Failure Code [DLT3KB] 3355
Failure Code [DNDAMC] 3358
Failure Code [DNDBKA] 3361
Failure Code [DNDBKB] 3365
Failure Code [DNDCKA] 3368
Failure Code [DNDCKB] 3372
Failure Code [DNDDKA] 3375
Failure Code [DNDDKB] 3379
Failure Code [DNDEKA] 3382
Failure Code [DNDEKB] 3386
Failure Code [DR21KX] 3389
Failure Code [DR31KX] 3390
Failure Code [DV20KB] 3391
Failure Code [DW4BKA] 3394
Failure Code [DW4BKB] 3398
Failure Code [DW7BKA] 3402
Failure Code [DW7BKB] 3405
Failure Code [DWJ0KA] 3408
Failure Code [DWJ0KB] 3411
Failure Code [DWJ0KY] 3414
Failure Code [DWN3KA] 3416
Failure Code [DWN3KB] 3418
Failure Code [DWN3KY] 3421
Failure Code [DWN5KA] 3423
Failure Code [DWN5KB] 3425
Failure Code [DWN5KY] 3428
Failure Code [DWNCKA] 3430
Failure Code [DWNCKB] 3432
Failure Code [DWNCKY] 3435
Failure Code [DWNVKA] 3437
Failure Code [DWNVKB] 3440
Failure Code [DWNWKA] 3443
Failure Code [DWNWKB] 3446
Failure Code [DWNXKA] 3449
Failure Code [DWNXKB] 3452
Failure Code [DWNYKA] 3455
Failure Code [DWNYKB] 3458
Failure Code [DXE0KA] 3461
Failure Code [DXE0KB] 3464
Failure Code [DXE0KY] 3467
Failure Code [DXH1KA] 3469
Failure Code [DXH1KB] 3472
Failure Code [DXH1KY] 3475
Failure Code [DXH4KA] 3478
Failure Code [DXH4KB] 3481
Failure Code [DXH4KY] 3484
Failure Code [DXH5KA] 3486
Failure Code [DXH5KB] 3489
Failure Code [DXH5KY] 3492
Failure Code [DXH6KA] 3494
Failure Code [DXH6KB] 3497
Failure Code [DXH6KY] 3500
Failure Code [DXH7KA] 3502
Failure Code [DXH7KB] 3505
Failure Code [DXH7KY] 3508
Failure Code [DXH8KA] 3510
Failure Code [DXH8KB] 3513
Failure Code [DXH8KY] 3516
Failure Code [DXH9KA] 3518
Failure Code [DXH9KB] 3521
Failure Code [DXH9KY] 3524
Failure Code [DXHAKA] 3526
Failure Code [DXHAKB] 3529
Failure Code [DXHAKY] 3532
Failure Code [DXHBKA] 3534
Failure Code [DXHBKB] 3537
Failure Code [DXHBKY] 3540
Failure Code [DXHCKA] 3542
Failure Code [DXHCKB] 3545
Failure Code [DXHCKY] 3548
Failure Code [DXHRKA] 3550
Failure Code [DXHRKB] 3552
Failure Code [DXHRKY] 3555
Failure Code [DXHSKA] 3557
Failure Code [DXHSKB] 3559
Failure Code [DXHSKY] 3562
Failure Code [DXHTKA] 3564
Failure Code [DXHTKB] 3566
Failure Code [DXHTKY] 3569
Failure Code [DXHUKA] 3571
Failure Code [DXHUKB] 3573
Failure Code [DXHUKY] 3576
Failure Code [DXHWKA] 3578
Failure Code [DXHWKB] 3580
Failure Code [DXHWKY] 3583
Failure Code [DXHXKA] 3585
Failure Code [DXHXKB] 3587
Failure Code [DXHXKY] 3590
Failure Code [DXHYKA] 3592
Failure Code [DXHYKB] 3594
Failure Code [DXHYKY] 3597
Failure Code [DXHZKA] 3599
Failure Code [DXHZKB] 3601
Failure Code [DXHZKY] 3604
Failure Code [DXJ4KA] 3606
Failure Code [DXJ4KB] 3609
Failure Code [DXJ8KA] 3612
Failure Code [DXJ8KB] 3614
Failure Code [DXJ8KY] 3617
Failure Code [DXJ9KA] 3619
Failure Code [DXJ9KB] 3621
Failure Code [DXJ9KY] 3624
Failure Code [DXJBKA] 3626
Failure Code [DXJBKB] 3629
Failure Code [DXJBKY] 3632
Failure Code [DY2HKA] 3634
Failure Code [F7A0KT] 3637
Failure Code [F7A1KK] 3638
Failure Code [F7A8KB] 3641
Failure Code [F7ALKA] 3642
Failure Code [F7ALKB] 3646
Failure Code [F7AQKR] 3649
Failure Code [F7ARKR] 3661
Failure Code [F7ASKA] 3672
Failure Code [F7BSKR] 3676
Failure Code [F7BTKR] 3678
Failure Code [F7C0KR] 3679
Failure Code [F7CRKT] 3683
Failure Code [F7FQKR] 3684
Failure Code [F9A0KT] 3691
Failure Code [F9A0MC] 3692
Failure Code [F9A1KK] 3693
Failure Code [F9A2KK] 3697
Failure Code [F9AQKR] 3701
Failure Code [F9ARKR] 3713
Failure Code [F9ATKA] 3724
Failure Code [F9ATKB] 3728
Failure Code [F9AUMC] 3731
Troubleshooting of Electrical System (E-Mode) 3735
Engine Does Not Start (Engine Does Not Crank) 3735
Engine Does Not Start in Radio Control Mode (Engine Does Not Crank) 3746
Engine Stops During Operation (Specifications of Radio Control) 3751
Manual Preheating System Does Not Operate 3758
Automatic Preheating System Does Not Operate .3763
While Preheating is in Operation, Preheating Monitor Does Not Come On 3766
When Starting Switch is Turned to ON Position, Machine Monitor Shows Nothing .3768
While Starting Switch is Turned to ON Position (with Engine Stopped), Radiator Coolant Level Monitor Comes On in Yellow 3776
Air Cleaner Clogging Monitor Comes On in Yellow While Engine is in Operation .3779
Charge Level Monitor Comes On in Red While Engine is in Operation 3781
Engine Coolant Temperature Monitor Comes On in Red While Engine is in Operation 3784
Engine Oil Pressure Monitor Comes On in Red While Engine is in Operation .3785
Power Train Oil Temperature Monitor Comes On in Red While Engine Runs 3786
Hydraulic Oil Temperature Monitor Comes On in Red While Engine is in Operation .3787
Engine Coolant Temperature Gauge Does Not Show Correct Temperature .3788
Fuel Gauge Does Not Show Normally 3790
Power Train Oil Temperature Gauge Does Not Show Correct Temperature 3794
Hydraulic Oil Temperature Gauge Does Not Show Correct Temperature 3797
Operation Mode Does Not Change .3799
Gear Shift Mode Does Not Change 3800
Movement of Machine Does Not Agree to Instructions in Radio Control Transmitter Operation 3801
Radio Control/On-board Can Not be Changed 3805
All Radio Control Can Not be Operated 3810
When You Operate Customize Switch Does Not Show Customize Screen .3816
When You Change Setting on Customize Screen, Setting of Machine is Not Changed .3817
Some Areas of Machine Monitor Screen are Not Shown .3819
Alarm Buzzer Does Not Operate or Does Not Stop Operation .3820
Service Meter is Not Shown While Starting Switch is in OFF Position 3821
Service Mode Cannot be Selected 3822
Horn Does Not Sound 3823
Horn Does Not Stop .3827
Horn Does Not Operate or Does Not Stop (Specifications of Radio Control) .3829
Backup Alarm Does Not Sound 3833
Backup Alarm Does Not Stop Operation .3836
Headlamp Does Not Come On 3838
Rear Lamp and Ripper Point Lamp Do Not Come On .3846
Working Lamp Does Not Come On or Go Out (Radio Control Specification) 3853
Red Revolving Lamp Does Not Come On or Go Out (Radio Control Specification) 3858
Blue Revolving Lamp Does Not Come On or Go Out (Radio Control Specification) .3863
Green Revolving Lamp Does Not Come On or Go Out (Radio Control Specification) 3868
No Wiper Operates 3873
Front Wiper Does Not Operate .3881
Rear Wiper Does Not Operate 3888
Left Door Wiper Does Not Operate .3895
Right Door Wiper Does Not Operate 3902
Fuel Feed Pump Does Not Operate or Stop Automatically 3909
Fan Does Not Rotate in Reverse .3919
Gear Cannot be Shifted .3920
Front Washer Does Not Operate 3921
Rear Washer Does Not Operate .3924
Left Door Washer Does Not Operate 3927
Right Door Washer Does Not Operate .3930
Ripper Pin Puller Does Not Work 3933
KOMTRAX Plus System Does Not Operate Normally 3937
Data Download with Wireless LAN Does Not Operate .3940
Operator Not Present Monitor Does Not Show Correctly .3941
Troubleshooting for Hydraulic and Mechanical Systems (H Mode) 3944
Information Shown in Troubleshooting Table (H-Mode) 3944
Machine Lacks Power (Drawbar Pull is Not Sufficient) .3945
Machine Does Not Travel (at 2nd or 3rd Gear Speed) .3960
Machine Does Not Move Off at All Gear Speeds .3971
Machine Travels Only in One Direction, Forward or in Reverse .3987
Large Time Lag is in Gear Shifting or Directional Change .3991
Brake Does Not Work 3996
Power Train Oil Overheats 4004
Torque Converter Lockup Clutch Does Not Engage .4008
Machine Cannot be Steered (Machine Does Not Turn Left or Right) 4013
Machine Can Turn (Steering) Only in One Direction 4021
Machine Falls Over (Steering) 4029
All Work Equipment Operate Slowly 4030
All Work Equipment Do Not Operate 4035
Blade Lift Speed or Power is Low .4040
Blade Tilt/Blade Pitch Speed is Low or Power is Low 4047
Ripper Lift Speed or Power is Low 4054
Ripper Tilt Speed is Low or Power is Low .4061
Hydraulic Drift of Blade Lift is Large .4067
Hydraulic Drift of Tilted Blade is Large .4068
Hydraulic Drift of Lifted Ripper is Large 4069
Ripper Pin Puller Cylinder Does Not Operate 4070
Unusual Noise is Heard from Around Work Equipment and Cooling Fan Pump or Control Valve 4072
Fan Speed is Abnormal (Too High or Low, or Does Not Rotate) 4074
Seismic Isolation Operator Seat Shakes Abnormally or Receives Shock 4080
Troubleshooting of Engine (S-Mode) .4081
Information Shown in Troubleshooting Table (S-Mode) 4081
Engine Does Not Crank When Starting Switch is Turned to Start Position .4082
Engine Cranks but Does Not Start .4084
Fuel is Sprayed but Engine Does Not Start (Misfiring: Engine Cranks but Does Not Start) 4089
Engine Startability is Unsatisfactory 4096
Engine Does Not Pick Up Smoothly .4102
Engine Stops During Operation 4109
Engine Does Not Rotate Smoothly 4116
Engine Lacks Output (or Lacks Power) .4122
KDPF Becomes Clogged in a Short Time .4129
Engine Oil Consumption is Excessive 4134
Engine Oil Becomes Dirty Quickly .4138
Fuel Consumption is Excessive 4142
Oil is in Coolant (or Coolant Spurts Back or Coolant Level Goes Down) 4146
Engine Oil Pressure Drops 4148
Fuel Mixes Into Engine Oil .4152
Water Mixes Into Engine Oil (Milky) 4154
Coolant Temperature Increases Too High (Overheat) 4157
Unusual Noise is Heard .4162
Vibration is Excessive .4165
Air Cannot be Bled from Fuel Circuit .4167
Active Regeneration is Done Frequently .4171
Active Regeneration Continues Long .4177
White Smoke is Exhausted During Active Regeneration 4182
50 Disassembly and Assembly 4185
Table of Contents 4186
Precautions Before Work 4193
Related Information on Disassembly and Assembly 4194
How to Read This Manual 4194
Coating Materials List .4196
Special Tool List 4201
Sketches of Special Tools 4242
Prepare 4247
Drain and Add Coolant 4247
How to Drain Coolant .4248
How to Add Coolant .4249
Drain and Add Hydraulic Oil 4251
How to Drain Hydraulic Oil .4252
How to Add Hydraulic Oil .4253
Drain and Add Fuel .4254
How to Drain Fuel 4255
How to Add Fuel 4255
Collect and Refill Refrigerant .4256
How to Collect Refrigerant .4256
How to Refill Refrigerant 4257
Engine and Cooling System 4258
Remove and Install Supply Pump Assembly (Right Bank) .4258
How to Remove Supply Pump Assembly (Right Bank) 4259
How to Install Supply Pump Assembly (Right Bank) .4271
Remove and Install Supply Pump Assembly (Left Bank) 4291
How to Remove Supply Pump Assembly (Left Bank) .4292
How to Install Supply Pump Assembly (Left Bank) 4299
Remove and Install Injector Assembly (Right Bank) 4311
How to Remove Injector Assembly (Right Bank) .4312
How to Install Injector Assembly (Right Bank) 4324
Remove and Install Injector Assembly (Left Bank) .4338
How to Remove Injector Assembly (Left Bank) 4339
How to Install Injector Assembly (Left Bank) .4350
Remove and Install Fuel Doser Assembly (Right Bank) 4365
Remove Fuel Doser Assembly (Right Bank) 4366
Install Fuel Doser Assembly (Right Bank) .4369
Remove and Install Fuel Doser Assembly (Left Bank) .4373
Remove Fuel Doser Assembly (Left Bank) .4374
Install Fuel Doser Assembly (Left Bank) 4377
Remove and Install Cylinder Head Assembly (Right Bank) .4381
How to Remove Cylinder Head Assembly (Right Bank) 4383
How to Install Cylinder Head Assembly (Right Bank) .4417
Remove and Install Cylinder Head Assembly (Left Bank) 4466
How to Remove Cylinder Head Assembly (Left Bank) .4468
How to Install Cylinder Head Assembly (Left Bank) 4504
Remove and Install EGR Valve Assembly (Right Bank) .4560
Remove EGR Valve Assembly (Right Bank) .4561
Install EGR Valve Assembly (Right Bank) 4572
Remove and Install EGR Valve Assembly (Left Bank) 4588
How to Remove EGR Valve Assembly (Left Bank) .4589
Install EGR Valve Assembly (Left Bank) .4601
Remove and Install EGR Cooler Assembly (Right Bank) 4619
How to Remove EGR Cooler Assembly (Right Bank) .4620
Install EGR Cooler Assembly (Right Bank) .4638
Remove and Install EGR Cooler Assembly (Left Bank) .4661
Remove EGR Cooler Assembly (Left Bank) .4662
Install EGR Cooler Assembly (Left Bank) 4680
Remove and Install Starter Assembly 4705
How to Remove Starting Motor Assembly 4706
How to Install Starting Motor Assembly .4708
Remove and Install Alternator Belt .4712
How to Remove Alternator Belt 4712
How to Install Alternator Belt .4714
Remove and Install Alternator Assembly .4716
How to Remove Alternator Assembly 4717
How to Install Alternator Assembly .4723
Remove and Install Radiator Guard Assembly .4731
How to Remove Radiator Guard Assembly 4733
How to Install Radiator Guard Assembly .4745
Remove and Install Radiator Assembly .4757
How to Remove Radiator Assembly 4758
How to Install Radiator Assembly .4762
Remove and Install Radiator Tube .4767
Remove Radiator Tube .4767
Install Radiator Tube 4769
Remove and Install Hydraulic Oil Cooler Assembly .4772
How to Remove Hydraulic Oil Cooler Assembly 4773
How to Install Hydraulic Oil Cooler Assembly .4776
Remove and Install Aftercooler Assembly 4780
How to Remove Aftercooler Assembly .4781
How to Install Aftercooler Assembly 4785
How to Swing Radiator Fan Drive Assembly .4791
Remove and Install Cooling Fan Drive Assembly 4803
Remove Cooling Fan Drive Assembly 4804
Install Cooling Fan Drive Assembly .4810
Remove and Install Cooling Fan Motor Assembly 4817
How to Remove Cooling Fan Motor Assembly .4818
How to Install Cooling Fan Motor Assembly 4820
Remove and Install Engine Front Oil Seal .4822
How to Remove Engine Front Oil Seal 4823
How to Install Engine Front Oil Seal .4825
Remove and Install Engine Rear Oil Seal 4827
How to Remove Engine Rear Oil Seal .4828
How to Install Engine Rear Oil Seal 4830
Remove and Install Engine Assembly .4833
How to Remove Engine Assembly 4835
How to Install Engine Assembly .4852
Remove and Install Engine Hood Assembly 4871
How to Remove Engine Hood Assembly .4872
How to Install Engine Hood Assembly 4881
Remove and Install Fuel Tank Assembly 4890
How to Remove Fuel Tank Assembly .4891
How to Install Fuel Tank Assembly 4898
Remove and Install KDPF Assembly .4905
How to Remove KDPF Assembly 4906
How to Install KDPF Assembly .4911
Remove and Install KCCV Assembly (Right Bank) 4917
Remove KCCV Assembly (Right Bank) 4918
Install KCCV Assembly (Right Bank) .4920
Remove and Install KCCV Assembly (Left Bank) .4923
Remove KCCV Assembly (Left Bank) .4924
Install KCCV Assembly (Left Bank) 4926
Remove and Install VGT Assembly (Right Bank) .4929
Remove VGT Assembly (Right Bank) .4930
Install VGT Assembly (Right Bank) 4941
Remove and Install VGT Assembly (Left Bank) 4954
Remove VGT Assembly (Left Bank) 4955
Install VGT Assembly (Left Bank) .4965
Remove and Install Air Cleaner Assembly 4977
How to Remove Air Cleaner Assembly .4978
How to Install Air Cleaner Assembly 4982
Remove and Install Air Conditioner Compressor Assembly .4986
How to Remove Air Conditioner Compressor Assembly 4987
How to Install Air Conditioner Compressor Assembly .4992
Remove and Install Air Conditioner Condenser Assembly 4997
How to Remove Air Conditioner Condenser Assembly .4998
How to Install Air Conditioner Condenser Assembly 5002
Power Train 5007
Remove and Install Damper Assembly .5007
How to Remove Damper Assembly 5008
How to Install Damper Assembly .5015
Disassemble and Assemble Damper Assembly .5022
Disassemble Damper Assembly 5022
How to Assemble Damper Assembly 5025
Remove and Install Power Train Unit Assembly .5028
Remove Power Train Unit Assembly .5030
How to Install Power Train Unit Assembly .5047
Disconnect and Connect Power Train Unit Assembly .5065
How to Disconnect Power Train Unit Assembly 5066
How to Connect Power Train Unit Assembly .5079
Disassemble and Assemble PTO Assembly 5094
How to Disassemble PTO Assembly 5095
How to Assemble PTO Assembly .5098
Disassemble and Assemble Torque Converter Assembly .5103
How to Disassemble Torque Converter Assembly .5104
How to Assemble Torque Converter Assembly 5108
Disassemble and Assemble Transmission Assembly .5115
How to Disassemble Transmission Assembly .5116
How to Assemble Transmission Assembly 5125
Disassemble and Assemble Steering Case Assembly 5138
Disassemble Steering Case Assembly .5140
Assemble Steering Case Assembly 5148
Remove and Install Final Drive Assembly 5161
Remove Final Drive Assembly 5161
How to Install Final Drive Assembly 5164
Disassemble and Assemble Final Drive Assembly 5168
How to Disassemble Final Drive Assembly 5170
How to Assemble Final Drive Assembly .5182
Undercarriage and Frame 5200
Remove and Install Track Frame Assembly 5200
Remove Track Frame Assembly 5202
How to Install Track Frame Assembly 5208
Remove and Install Recoil Spring Assembly 5213
Remove Recoil Spring Assembly 5214
Install Recoil Spring Assembly .5223
Disassemble and Assemble Recoil Spring Assembly 5228
Disassemble Recoil Spring Assembly .5228
How to Assemble Recoil Spring Assembly .5229
Remove and Install Track Roller Assembly .5230
Remove Track Roller Assembly .5230
Install Track Roller Assembly 5232
Disassemble and Assemble Track Roller Assembly .5234
How to Disassemble Track Roller Assembly .5234
How to Assemble Track Roller Assembly 5236
Remove and Install No. 1 Bogie Assembly 5239
Remove No.1 Bogie Assembly .5240
Install No. 1 Bogie Assembly .5243
Remove and Install Bogie Assembly 5246
Remove Bogie Assembly 5248
Install Bogie Assembly .5251
Disassemble and Assemble Bogie Assembly 5253
Disassemble Bogie Assembly .5254
How to Assemble Bogie Assembly .5255
Remove and Install Idler Assembly 5258
How to Remove Idler Assembly .5258
How to Install Idler Assembly 5260
Disassemble and Assemble Idler Assembly 5262
How to Disassemble Idler Assembly 5263
How to Assemble Idler Assembly .5264
Remove and Install Carrier Roller Assembly .5267
How to Remove Carrier Roller Assembly 5267
How to Install Carrier Roller Assembly .5268
Disassemble and Assemble Carrier Roller Assembly .5269
How to Disassemble Carrier Roller Assembly .5269
How to Assemble Carrier Roller Assembly 5270
Remove and Install Pivot Shaft Assembly 5273
How to Remove Pivot Shaft Assembly .5273
How to Install Pivot Shaft Assembly 5274
Separate and Connect Track Assembly 5277
Separate Track Assembly 5278
How to Install Track Assembly 5282
Disassemble and Assemble Track Assembly Generally 5286
How to Disassemble Full Track Shoe Assembly 5288
How to Assemble Full Track Shoe Assembly .5291
Disassemble and Assemble One Track Link Assembly in Field 5305
Disassemble One Track Link Assembly in Field .5307
Assemble One Track Link Assembly in Field 5309
Disassemble and Assemble Master Link .5312
Disassemble Master Link 5314
Assemble Master Link .5316
Remove and Install Equalizer Bar Assembly (Applicable Machine: 50001 to 50016) .5319
How to Remove Equalizer Bar Assembly (Applicable Machine: 50001 to 50016) 5321
How to Install Equalizer Bar Assembly (Applicable Machine: 50001 to 50016) .5326
Remove and Install Equalizer Bar Assembly (Applicable Machine: 50017 and up) .5332
How to Remove Equalizer Bar Assembly (Applicable Machine: 50017 and up) 5334
How to Install Equalizer Bar Assembly (Applicable Machine: 50017 and up) .5340
Disassemble and Assemble Equalizer Bar Bushing .5346
Disassemble Equalizer Bar Bushing 5346
How to Assemble Equalizer Bar Bushing 5347
Remove and Install Segment Teeth .5349
Remove Segment Teeth .5349
Install Segment Teeth 5350
Remove and Install Power Ladder Assembly .5351
Remove Power Ladder Assembly .5351
Install Power Ladder Assembly 5354
Open and Close Underguard Assembly .5357
How to Open Underguard Assembly 5357
How to Close Underguard Assembly .5365
Remove and Install Under Guard Assembly 5373
How to Remove Underguard Assembly 5373
How to Install Underguard Assembly .5381
Hydraulic System .5387
Remove and Install Hydraulic Tank Assembly .5387
How to Remove Hydraulic Tank Assembly 5388
How to Install Hydraulic Tank Assembly .5393
Remove and Install Work Equipment Pump Assembly 5398
Remove Work Equipment Pump Assembly 5398
Install Work Equipment Pump Assembly .5399
Remove and Install Power Train Pump and Steering Lubrication Pump Assembly .5401
Remove Power Train Pump and Steering Lubrication Pump Assembly .5402
How to Install Power Train Pump and Steering Lubrication Pump Assembly .5411
Remove and Install Control Valve Assembly 5421
How to Remove Control Valve Assembly .5422
How to Install Control Valve Assembly 5431
Remove and Install Cooling Fan Pump Assembly .5441
Remove Cooling Fan Pump Assembly .5442
How to Install Cooling Fan Pump Assembly .5446
Remove and Install Scavenging Pump Assembly 5450
Remove Scavenging Pump Assembly 5451
How to Install Scavenging Pump Assembly 5452
Work Equipment .5454
Remove and Install Blade Assembly 5454
How to Remove Blade Assembly .5455
How to Install Blade Assembly 5457
Disassemble and Assemble Blade Assembly (U dozer and Semi-U dozer spec) 5460
Disassemble Blade Assembly (U dozer and Semi-U dozer spec) .5460
Assemble Blade Assembly (U dozer and Semi-U dozer spec) 5465
Disassemble and Assemble Blade Assembly (Super dozer spec) .5471
Disassemble Blade Assembly (Super dozer spec) 5471
Assemble Blade Assembly (Super dozer spec) .5476
Disassemble and Assemble Giant Ripper Assembly .5482
Disassemble Giant Ripper Assembly 5483
Assemble Giant Ripper Assembly .5494
Remove and Install Blade Lift Cylinder Assembly 5506
Remove Blade Lift Cylinder Assembly 5507
Install Blade Lift Cylinder Assembly .5512
Disassemble and Assemble Blade Lift Cylinder Assembly 5517
Disassemble Blade Lift Cylinder Assembly .5518
Assemble Blade Lift Cylinder Assembly 5521
Remove and Install Stroke and Reset Sensing Blade Lift Cylinder Assembly .5526
Remove Stroke and Reset Sensing Blade Lift Cylinder Assembly .5528
Install Stroke and Reset Sensing Blade Lift Cylinder Assembly 5533
Disassemble and Assemble Stroke and Reset Sensing Blade Lift Cylinder Assembly .5538
Disassemble Stroke and Reset Sensing Blade Lift Cylinder Assembly 5539
Assemble Stroke and Reset Sensing Blade Lift Cylinder Assembly .5545
Disassemble and Assemble Blade Tilt Cylinder Assembly (U dozer and Semi-U dozer spec) 5555
Disassemble Blade Tilt Cylinder Assembly (U dozer and Semi-U dozer spec) .5555
Assemble Blade Tilt Cylinder Assembly (U dozer and Semi-U dozer spec) 5557
Disassemble and Assemble Blade Tilt Cylinder Assembly (Super dozer spec) .5561
Disassemble Blade Tilt Cylinder Assembly (Super dozer spec) 5562
Assemble Blade Tilt Cylinder Assembly (Super dozer spec) .5564
Disassemble and Assemble Ripper Lift Cylinder Assembly .5570
Disassemble Ripper Lift Cylinder Assembly 5571
Assemble Ripper Lift Cylinder Assembly .5573
Disassemble and Assemble Ripper Tilt Cylinder Assembly .5578
Disassemble Ripper Tilt Cylinder Assembly 5579
Assemble Ripper Tilt Cylinder Assembly .5581
Disassemble and Assemble Ripper Pin Puller Cylinder Assembly .5586
Disassemble Ripper Pin Puller Cylinder Assembly 5586
Assemble Ripper Pin Puller Cylinder Assembly .5587
CAB Related Parts 5590
Remove and Install ROPS Guard 5590
Remove ROPS Guard 5590
How to Install ROPS Guard 5591
Remove and Install Operator Cab Assembly .5592
How to Remove Operator Cab Assembly 5593
How to Install Operator Cab Assembly .5600
Remove and Install Operator Cab Glass (Adhered Glass) 5608
How to Remove Operator Cab Glass (Adhered Glass) .5609
How to Install Operator Cab Glass (Adhered Glass) 5609
Remove and Install Air Conditioner Unit Assembly .5614
How to Remove Air Conditioner Unit Assembly 5615
How to Install Air Conditioner Unit Assembly .5625
Remove and Install Operator’s Seat Assembly 5636
Remove Operator’s Seat Assembly 5636
Install Operator’s Seat Assembly .5638
How to Remove and Install Seat Belt 5640
How to Remove Seat Belt 5640
How to Install Seatbelt 5641
Electrical System 5643
Remove and Install Engine Controller Assembly (Right Bank) .5643
How to Remove Engine Controller Assembly (Right Bank) 5644
How to Install Engine Controller Assembly (Right Bank) .5645
Remove and Install Engine Controller Assembly (Left Bank) 5647
How to Remove Engine Controller Assembly (Left Bank) .5648
How to Install Engine Controller Assembly (Left Bank) 5649
Remove and Install Power Train Controller Assembly .5651
Remove Power Train Controller Assembly .5651
Install Power Train Controller Assembly 5654
Remove and Install Work Equipment Controller Assembly 5657
How to Remove Work Equipment Controller Assembly .5657
How to Install Work Equipment Controller Assembly 5660
Remove and Install Machine Monitor Assembly 5663
How to Remove Machine Monitor Assembly .5663
How to Install Machine Monitor Assembly 5665
Remove and Install Mass Air Flow and Temperature Sensor 5667
How to Remove Mass Air Flow and Temperature Sensor .5668
How to Install Mass Air Flow and Temperature Sensor 5669
Remove and Install KCCV Crankcase Pressure Sensor (Right Bank) .5670
Remove KCCV Crankcase Pressure Sensor (Right Bank) .5671
Install KCCV Crankcase Pressure Sensor (Right Bank) 5672
Remove and Install KCCV Crankcase Pressure Sensor (Left Bank) 5674
Remove KCCV Crankcase Pressure Sensor (Left Bank) 5675
Install KCCV Crankcase Pressure Sensor (Left Bank) .5676
Remove and Install KDPF Differential Pressure Sensor .5678
How to Remove KDPF Differential Pressure Sensor 5679
How to Install KDPF Differential Pressure Sensor .5684
Remove and Install KDPF Temperature Sensor .5690
How to Remove KDPF Temperature Sensor 5691
How to Install KDPF Temperature Sensor .5697
Remove and Install KOMTRAX Terminal Assembly .5703
How to Remove KOMTRAX Terminal Assembly 5703
How to Install KOMTRAX Terminal Assembly .5705
Remove And Install KOMTRAX Plus Controller Assembly 5707
How to Remove KOMTRAX Plus Controller Assembly .5707
How to Install KOMTRAX Plus Controller Assembly 5709
Remove and Install Option Controller Assembly 5711
How to Remove Option Controller Assembly .5711
How to Install Option Controller Assembly 5714
Remove and Install Wireless LAN Unit Assembly 5718
How to Remove Wireless LAN Unit Assembly .5718
How to Install Wireless LAN Unit Assembly 5720
Remove and Install Stroke Sensor Wiring Harness 5723
Remove Stroke Sensor Wiring Harness 5723
Install Stroke Sensor Wiring Harness .5727
Remove and Install ICT Wiring Harness 5732
Remove ICT Wiring Harness 5732
Install ICT Wiring Harness .5743
Remove and Install Offset Switch .5755
Remove Offset Switch .5755
Install Offset Switch 5757
Remove and Install Control Box .5759
How to Remove Control Box 5759
Install Control Box 5760
Remove and Install Navigation Controller Assembly 5761
How to Remove Navigation Controller Assembly .5761
How to Install Navigation Controller Assembly 5762
Remove and Install AUX BOX .5764
Remove AUX BOX .5764
Install AUX BOX 5766
Remove and Install IMU Sensor 5768
Remove IMU Sensor 5768
Install IMU Sensor .5769
60 Maintenance Standard 5771
Table of Contents 5772
Explanation of Terms for Maintenance Standard 5774
Engine and Cooling System 5776
Maintenance Standard for Engine Mount 5776
Maintenance Standard for Damper 5778
Maintenance Standard for Cooling System 5780
Maintenance Standard for Cooling Fan Pump 5782
Maintenance Standard for Servo Valve (Cooling Fan Pump) 5788
Maintenance Standard for Cooling Fan Motor .5790
Power Train 5793
Maintenance Standard for Universal Joint .5793
Maintenance Standard for Power Train Mount .5794
Maintenance Standard for Torque Converter and PTO 5796
Maintenance Standard for Torque Converter Control Valve 5800
Maintenance Standard for Main Relief Valve and Torque Converter Relief Valve .5801
Maintenance Standard for ECMV (Lockup Clutch) 5803
Maintenance Standard for ECMV (Stator Clutch) 5804
Maintenance Standard for Transmission 5805
Maintenance Standard for Triplex Pump (Lubrication, Power Train, Torque Converter) .5809
Maintenance Standard for Transmission Control Valve 5811
Maintenance Standard for ECMV (Directional Operation Clutch, Gear Speed Clutch) 5812
Maintenance Standard for Priority Valve 5813
Maintenance Standard for Transmission Lubrication Relief Valve .5814
Maintenance Standard for Transfer, Bevel Gear Shaft, and Steering 5815
Maintenance Standard for Solenoid Valve (Brake) 5821
Maintenance Standard for Sudden Stop Prevention Valve 5822
Maintenance Standard for Final Drive .5823
Maintenance Standard for Sprocket 5828
Maintenance Standard for Sprocket Tooth Profile Full-Scale Drawing .5829
Undercarriage and Frame 5830
Maintenance Standard for Main Frame 5830
Maintenance Standard for Suspension 5832
Maintenance Standard for Track Frame and Idler Cushion .5835
Maintenance Standard for Idler .5839
Maintenance Standard for Track Roller Bogie 5841
Maintenance Standard for Track Roller 5842
Maintenance Standard for Carrier Roller 5845
Maintenance Standard for Track Shoes .5846
Maintenance Standard for Single Shoes and Heavy Duty Shoes .5848
Hydraulic System .5849
Maintenance Standard for Hydraulic Tank 5849
Maintenance Standard for Duplex Pump (Work Equipment) 5850
Maintenance Standard for Scavenging Pump .5854
Maintenance Standard for Control Valve .5855
Maintenance Standard for Self-Pressure Reducing Valve 5863
Maintenance Standard for Quick Drop Valve 5866
Work Equipment .5867
Maintenance Standard for Cylinder Stay .5867
Maintenance Standard for Front Work Equipment 5868
Maintenance Standard for Cutting Edge and End Bit 5875
Maintenance Standard for Variable Multi-Shank Ripper .5876
Maintenance Standard for Variable Giant Ripper .5879
Maintenance Standard for Blade Lift Cylinder .5882
Maintenance Standard for Stroke and Reset Sensing Blade Lift Cylinder 5883
Maintenance Standard for Blade Tilt Cylinder .5884
Maintenance Standard for Ripper Lift Cylinder 5886
Maintenance Standard for Ripper Tilt Cylinder 5887
Maintenance Standard for Pin Puller Cylinder .5888
CAB Related Parts 5889
Maintenance Standard for CAB Mount .5889
Maintenance Standard for ROPS Mount 5890
80 Appendix 5891
Table of Contents 5892
Precautions Before Work 5894
Air Conditioner System .5895
Precautions for Refrigerant 5895
Air Conditioner Component 5896
Specifications of Air Conditioner 5898
Structure and Function of Refrigeration Cycle 5899
Outline of Refrigeration Cycle .5900
Component Parts of Air Conditioner System 5902
Air Conditioner Unit .5902
Configuration Diagram of Air Conditioner Unit 5902
Function of Air Conditioner Unit .5904
Component Parts of Air Conditioner Unit 5906
Function of Evaporator as Air Conditioner Unit Component .5907
Function of Heater Core as Air Conditioner Unit Component 5907
Function of Evaporator Temperature Sensor as Air Conditioner Unit Component 5907
Function of Servo Motor as Air Conditioner Unit Component 5907
Structure of Expansion Valve as Air Conditioner Unit Component .5908
Function of Expansion Valve as Air Conditioner Unit Component 5908
Operate Expansion Valve as Air Conditioner Unit Component 5908
Function of Triple Pressure Switch .5909
Air Conditioner Controller .5910
Structure of Air Conditioner Controller 5910
Compressor .5911
Structure of Compressor 5911
Specifications of Compressor .5911
Function of Compressor .5911
Condenser 5912
Structure of Condenser .5912
Specifications of Condenser 5912
Function of Condenser 5912
Receiver Drier .5913
Structure of Receiver Dryer 5913
Specifications of Receiver Dryer .5913
Function of Receiver Dryer .5913
Air Conditioner Related Sensors 5914
Structure of Sunlight Sensor .5914
Function of Sunlight Sensor 5914
Structure of Outside Temperature Sensor 5914
Function of Outside Air Temperature Sensor .5914
Explanation of Procedure for Test of and Troubleshooting of Air Conditioner 5916
Circuit Diagram and Configuration of Connector Pins of Air Conditioner .5918
System Diagram of Air Conditioner 5920
Input and Output Signals of Air Conditioner Controller .5921
Function of Air Conditioner Controller .5922
Locations of Air Conditioner Parts and Layout of Connectors 5923
Examine Air Leakage (Duct) .5931
How to Examine Air Leakage (Duct) 5931
Examine Air Conditioner with Self-Diagnosis Function .5934
Open the Electrical System Abnormality Record Screen in Service Mode of Machine Monitor 5935
Examine Vent (Mode) Changeover .5936
How to Examine Vent (Mode) Changeover 5936
Examine Fresh/Recirc Air Changeover 5937
How to Examine Fresh/Recirc Air Changeover .5937
Examine Sunlight Sensor 5938
How to Examine Sunlight Sensor .5938
Examine Refrigerant (Triple) Pressure Switch .5939
How to Examine Refrigerant (Triple) Pressure Switch 5939
Examine Relay 5940
How to Examine Relay .5940
Air Conditioner Troubleshooting Chart 1 5941
Air Conditioner Troubleshooting Chart 2 5942
Information Shown in Troubleshooting Table .5945
Failure Code [879AKA] 5946
Failure Code [879AKB] 5947
Failure Code [879BKA] 5949
Failure Code [879BKB] 5952
Failure Code [879CKA] 5955
Failure Code [879CKB] 5956
Failure Code [879DKZ] 5957
Failure Code [879EMC] 5960
Failure Code [879FMC] 5961
Failure Code [879GKX] 5962
Air Conditioner Does Not Operate .5965
Defective Cooling 5968
Heater Does Not Operate 5977
Cool Air Does Not Come Out .5981
No Air Comes Out or Air Flow is Abnormal .5987
Fresh/Recirc Air Changeover Does Not Work 5991
Troubleshooting by Gauge Pressure 5995
Connect Service Tool .5998
How to Connect Service Tool 5998
Precautions for Disconnection and Connection of Air Conditioner Piping .6000
Handle Compressor Oil 6002
90 Circuit Diagrams 6005
Table of Contents 6006
How to Read the Codes for Electric Cable .6008
Hydraulic Circuit Diagram 6012
Symbols Used in Hydraulic Circuit Diagram 6012
Hydraulic Circuit Diagram 6017
Power Train Hydraulic Circuit Diagram 6019
Electrical Circuit Diagram .6021
Symbols Used in Electric Circuit Diagram .6021
Electrical Circuit Diagram (1/12) (Applicable Machine: 50001 to 50028) .6025
Electrical Circuit Diagram (2/12) (Applicable Machine: 50001 to 50028) .6027
Electrical Circuit Diagram (3/12) (Applicable Machine: 50001 to 50028) .6029
Electrical Circuit Diagram (4/12) (Applicable Machine: 50001 to 50028) .6031
Electrical Circuit Diagram (5/12) (Applicable Machine: 50001 to 50028) .6033
Electrical Circuit Diagram (6/12) (Applicable Machine: 50001 to 50028) .6035
Electrical Circuit Diagram (7/12) (Applicable Machine: 50001 to 50028) .6037
Electrical Circuit Diagram (8/12) (Applicable Machine: 50001 to 50028) .6039
Electrical Circuit Diagram (9/12) (Applicable Machine: 50001 to 50028) .6041
Electrical Circuit Diagram (10/12) (Applicable Machine: 50001 to 50028) 6043
Electrical Circuit Diagram (11/12) (Applicable Machine: 50001 to 50028) 6045
Electrical Circuit Diagram (12/12) (Applicable Machine: 50001 to 50028) 6047
Electrical Circuit Diagram (1/16) (Applicable Machine: 50029 and up) .6049
Electrical Circuit Diagram (2/16) (Applicable Machine: 50029 and up) .6051
Electrical Circuit Diagram (3/16) (Applicable Machine: 50029 and up) .6053
Electrical Circuit Diagram (4/16) (Applicable Machine: 50029 and up) .6055
Electrical Circuit Diagram (5/16) (Applicable Machine: 50029 and up) .6057
Electrical Circuit Diagram (6/16) (Applicable Machine: 50029 and up) .6058
Electrical Circuit Diagram (7/16) (Applicable Machine: 50029 and up) .6059
Electrical Circuit Diagram (8/16) (Applicable Machine: 50029 and up) .6060
Electrical Circuit Diagram (9/16) (Applicable Machine: 50029 and up) .6061
Electrical Circuit Diagram (10/16) (Applicable Machine: 50029 and up) 6063
Electrical Circuit Diagram (11/16) (Applicable Machine: 50029 and up) 6065
Electrical Circuit Diagram (12/16) (Applicable Machine: 50029 and up) 6067
Electrical Circuit Diagram (13/16) (Applicable Machine: 50029 and up) 6069
Electrical Circuit Diagram (14/16) (Applicable Machine: 50029 and up) 6071
Electrical Circuit Diagram (15/16) (Applicable Machine: 50029 and up) 6073
Electrical Circuit Diagram (16/16) (Applicable Machine: 50029 and up) 6075
Inside Cab Electrical Circuit Diagram (1/14) (Applicable Machine: 50001 to 50028) 6077
Inside Cab Electrical Circuit Diagram (2/14) (Applicable Machine: 50001 to 50028) 6079
Inside Cab Electrical Circuit Diagram (3/14) (Applicable Machine: 50001 to 50028) 6081
Inside Cab Electrical Circuit Diagram (4/14) (Applicable Machine: 50001 to 50028) 6083
Inside Cab Electrical Circuit Diagram (5/14) (Applicable Machine: 50001 to 50028) 6085
Inside Cab Electrical Circuit Diagram (6/14) (Applicable Machine: 50001 to 50028) 6087
Inside Cab Electrical Circuit Diagram (7/14) (Applicable Machine: 50001 to 50028) 6089
Inside Cab Electrical Circuit Diagram (8/14) (Applicable Machine: 50001 to 50028) 6091
Inside Cab Electrical Circuit Diagram (9/14) (Applicable Machine: 50001 to 50028) 6093
Inside Cab Electrical Circuit Diagram (10/14) (Applicable Machine: 50001 to 50028) .6095
Inside Cab Electrical Circuit Diagram (11/14) (Applicable Machine: 50001 to 50028) .6097
Inside Cab Electrical Circuit Diagram (12/14) (Applicable Machine: 50001 to 50028) .6099
Inside Cab Electrical Circuit Diagram (13/14) (Applicable Machine: 50001 to 50028) .6101
Inside Cab Electrical Circuit Diagram (14/14) (Applicable Machine: 50001 to 50028) .6103
Inside Cab Electrical Circuit Diagram (1/15) (Applicable Machine: 50029 and up) 6105
Inside Cab Electrical Circuit Diagram (2/15) (Applicable Machine: 50029 and up) 6107
Inside Cab Electrical Circuit Diagram (3/15) (Applicable Machine: 50029 and up) 6109
Inside Cab Electrical Circuit Diagram (4/15) (Applicable Machine: 50029 and up) 6111
Inside Cab Electrical Circuit Diagram (5/15) (Applicable Machine: 50029 and up) 6113
Inside Cab Electrical Circuit Diagram (6/15) (Applicable Machine: 50029 and up) 6115
Inside Cab Electrical Circuit Diagram (7/15) (Applicable Machine: 50029 and up) 6117
Inside Cab Electrical Circuit Diagram (8/15) (Applicable Machine: 50029 and up) 6119
Inside Cab Electrical Circuit Diagram (9/15) (Applicable Machine: 50029 and up) 6121
Inside Cab Electrical Circuit Diagram (10/15) (Applicable Machine: 50029 and up) .6123
Inside Cab Electrical Circuit Diagram (11/15) (Applicable Machine: 50029 and up) .6125
Inside Cab Electrical Circuit Diagram (12/15) (Applicable Machine: 50029 and up) .6127
Inside Cab Electrical Circuit Diagram (13/15) (Applicable Machine: 50029 and up) .6129
Inside Cab Electrical Circuit Diagram (14/15) (Applicable Machine: 50029 and up) .6131
Inside Cab Electrical Circuit Diagram (15/15) (Applicable Machine: 50029 and up) .6133
Index .6135

DESCRIPTION:

Komatsu D475A-8 Bulldozer Shop Manual SEN06644-14  – PDF DOWNLOAD

• SERIAL NUMBERS 50001 and up

Foreword, Safety, Basic Information
How to Read the Shop Manual
• Some of the attachments and options described in this shop manual may not be available in some areas. If
they are required, consult your Komatsu distributor.
• The materials and specifications are subject to change without notice.
• Shop Manuals are available for “machine part” and “engine part”. For the engine unit, see the shop manual
for the machine which has the same engine model.
• Actual machine may differ from the images which are contained in this manual. A typical model is shown in
the illustrations of this shop manual.
• The caution lamps, pilot lamps, and symbols of the switches on the machine monitor can be different in
accordance with the machine.
• For details of the symbols shown on the machine monitor, see Structure and Operation, “Caution
Lamps Shown on Machine Monitor” and “Pilot Lamps Shown on Machine Monitor”.
• For details of the switches of the machine monitor, see Testing and Adjusting, “Set and Operate Machine
Monitor”.
• For details of the switches, see the “Operation and Maintenance Manual”.
• All “AdBlue/DEF” shown on the machine monitor is referred to as “DEF” in the shop manual. Some machine
monitors installed to the product show “DEF” as “AdBlue/DEF” in the service mode. Thus, be sure to recognize
that “DEF” and “AdBlue/DEF” are the same when you read the shop manual.
REMARK
The illustrations in the shop manual reproduce the display of the machine monitor. They are not always the
same as the terminology in the shop manual.
Composition of the Shop Manual
This shop manual contains technical information necessary to perform services in workshops. It is divided into
the following chapters for the ease of use.
00 Index and Foreword
This section describes the index, foreword, safety, and basic information.
01 Specification
This section describes the specifications of the machine.
10 Structure and Function
This section describes the structure and operation of each component with respect to each system. “Structure
and Function” is helpful in not only understanding the structure of each component but performing troubleshooting.
20 Standard Value Table
This section describes the standard values for new machine and failure criteria for testing and adjusting, and
troubleshooting. Use the standard values table to check the standard values for testing and adjusting, and judge
troubles in troubleshooting.
30 Testing and Adjusting
This section describes the measuring tools and measuring methods for testing and adjusting as well as the adjusting
method of each part. The standard values and repair limit for TESTING AND ADJUSTING are described
in “Standard Value Table”.
40 Troubleshooting
This section describes troubleshooting of failure part and its remedy method on the occurrence of the failure.
Descriptions of troubleshooting are sorted by failure mode

G.B 29/12/24