Komatsu D355C-3 Bulldozer Shop Manual SEBM0196Z00 PDF

Description

Komatsu D355C-3 Bulldozer Shop Manual SEBM0196Z00 – PDF DOWNLOAD

FILE DETAILS:

Komatsu D355C-3 Bulldozer Shop Manual SEBM0196Z00 – PDF DOWNLOAD 

Language : English
Pages : 509
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Komatsu D355C-3 Bulldozer Shop Manual SEBM0196Z00 – PDF DOWNLOAD 

COVER 1
CONTENTS 2
01 GENERAL 10
GENERAL 11
GENERAL VIEW 12
SPECIFICATION 14
GENERAL ASSEMBLY DRAWING 16
LIFTING PERFORMANCE CURVE 17
ENGINE SPECIFICATION 18
WEIGHT TABLE 19
TABLE OF LUBRICANT AND WATER QUANTITY 21
LOCATION OF SERIAL NUMBERS (ENGINE) 22
LOCATION OF SERIAL NUMBERS (TRACTOR) 23
ENGINE 24
11 STRUCTURE AND FUNCTION 24
STRUCTURE AND FUNCTION 25
RADIATOR FAN 26
OIL COOLER 28
P T O (POWER TAKE-OFF) 29
12 TESTING AND ADJUSTING 30
TESTING AND ADJUSTING 31
STANDARD VALUES FOR INSPECTION AND ADJUSTMENT 32
GENERAL INSPECTIONS FOR ENGINE INSPECTION AND ADJUSTMENT 34
ENGINE BODY 38
INTAKE AND EXHAUST SYSTEM 41
LUBRICATION SYSTEM 43
FUEL SYSTEM 45
COOLING SYSTEM 49
13 DISASSEMBLY AND ASSEMBLY 50
DISASSEMBLY AND ASSEMBLY 51
DISMOUNTING OF FAN BELT 52
MOUNTING OF FAN BELT 52
DISMOUNTING OF ALTERNATOR ASSEMBLY 53
MOUNTING OF ALTERNATOR ASSEMBLY 53
DISMOUNTING OF TURBOCHARGER ASSEMBLY 54
MOUNTING OF TURBOCHARGER ASSEMBLY 55
DISMOUNTING OF FUEL INJECTION PUMP ASSEMBLY 56
MOUNTING OF FUEL INJECTION PUMP ASSEMBLY 58
DISMOUNTING OF WATER PUMP ASSEMBLY 60
MOUNTING OF WATER PUMP ASSEMBLY 62
DISMOUNTING OF NOZZLE HOLDER ASSEMBLY 64
MOUNTING OF NOZZLE HOLDER ASSEMBLY 65
DISMOUNTING OF CYLINDER HEAD ASSEMBLY 66
MOUNTING OF CYLINDER HEAD ASSEMBLY 73
DISMOUNTING OF RADIATOR ASSEMBLY 81
MOUNTING OF RADIATOR ASSEMBLY 84
DISMOUNTING OF TORQUE-CONVERTER-AND-WINCH OIL COOLER ASSEMBLY 87
MOUNTING OF TORQUE-CONVERTER-AND-WINCH OIL COOLER ASSEMBLY 87
DISMOUNTING OF STARTING MOTOR 88
MOUNTING OF STARTING MOTOR 89
DISMOUNTING OF ENGINE OIL COOLER ASSEMBLY 90
MOUNTING OF ENGINE OIL COOLER ASSEMBLY 90
DISMOUNTING OF ENGINE ASSEMBLY 91
MOUNTING OF ENGINE ASSEMBLY 100
DISMOUNTING OF P T O ASSEMBLY 109
MOUNTING OF P T O ASSEMBLY 111
DISASSEMBLY OF P T O ASSEMBLY 113
ASSEMBLY OF P T O ASSEMBLY 116
POWER TRAIN 120
21 STRUCTURE AND FUNCTION 120
STRUCTURE AND FUNCTION 121
POWER TRAIN DIAGRAM 122
HYDRAULIC CIRCUIT DIAGRAM 124
TORQFLOW HYDRAULIC 125
BEVEL GEAR SHAFT AND STEERING CLUTCHES 126
STEERING BRAKES 129
STEERING AND BRAKE HYDRAULIC CONTROL 132
STEERING HYDRAULIC CIRCUIT DIAGRAM 134
BRAKE HYDRAULIC CIRCUIT DIAGRAM 135
STEERING CONTROL VALVE 137
FINAL DRIVE 142
22 TESTING AND ADJUSTING 145
TESTING AND ADJUSTING 146
TESTING OIL PRESSURE AND TEMPERATURE 147
TESTING AND ADJUSTMENT OF PEDAL AND LEVER TRAVELS 151
TESTING OPERATING FORCE 153
STANDARD VALUE TABLE 155
23 DISASSEMBLY AND ASSEMBLY 157
DISASSEMBLY AND ASSEMBLY 158
DISMOUNTING OF TRANSMISSION PUMP ASSEMBLY 161
MOUNTING OF TRANSMISSION PUMP ASSEMBLY 161
DISMOUNTING OF FLOOR FRAME ASSEMBLY 162
MOUNTING OF FLOOR FRAME ASSEMBLY 167
DISASSEMBLY OF TORQUE CONVERTER ASSEMBLY(1/2) 172
DISASSEMBLY OF TORQUE CONVERTER ASSEMBLY(2/2) 176
ASSEMBLY OF TORQUE CONVERTER ASSEMBLY(1/2) 180
ASSEMBLY OF TORQUE CONVERTER ASSEMBLY(2/2) 184
DISMOUNTING OF TORQUE CONVERTER ASSEMBLY 189
MOUNTING OF TORQUE CONVERTER ASSEMBLY 192
DISMOUNTING OF TORQUE CONVERTER RELIEF VALVE ASSEMBLY 195
MOUNTING OF TORQUE CONVERTER RELIEF VALVE ASSEMBLY 195
DISMOUNTING OF TORQUE CONVERTER REGULATING VALVE ASSEMBLY 196
MOUNTING OF TORQUE CONVERTER REGULATING VALVE ASSEMBLY 196
DISMOUNTING OF TRANSMISSION CONTROL VALVE ASSEMBLY 197
MOUNTING OF TRANSMISSION CONTROL VALVE ASSEMBLY 199
DISASSEMBLY OF TRANSMISSION CONTROL VALVE ASSEMBLY 201
ASSEMBLY OF TRANSMISSION CONTROL VALVE ASSEMBLY 204
DISMOUNTING OF TORQFLOW TRANSMISSION ASSEMBLY 208
MOUNTING OF TORQFLOW TRANSMISSION ASSEMBLY 213
DISASSEMBLY OF TORQFLOW TRANSMISSION ASSEMBLY(1/2) 218
DISASSEMBLY OF TORQFLOW TRANSMISSION ASSEMBLY(2/2) 228
ASSEMBLY OF TORQFLOW TRANSMISSION ASSEMBLY(1/2) 233
ASSEMBLY OF TORQFLOW TRANSMISSION ASSEMBLY(2/2) 238
DISMOUNTING OF STEERING CONTROL VALVE ASSEMBLY 248
MOUNTING OF STEERING CONTROL VALVE ASSEMBLY 249
DISASSEMBLY OF STEERING CONTROL VALVE ASSEMBLY 250
ASSEMBLY OF STEERING CONTROL VALVE ASSEMBLY 252
DISMOUNTING OF BRAKE SAFETY VALVE ASSEMBLY 254
MOUNTING OF BRAKE SAFETY VALVE ASSEMBLY 254
DISASSEMBLY OF BRAKE SAFETY VALVE ASSEMBLY 255
ASSEMBLY OF BRAKE SAFETY VALVE ASSEMBLY 255
DISMOUNTING OF TRANSMISSION LUBRICATION VALVE ASSEMBLY 256
MOUNTING OF TRANSMISSION LUBRICATION VALVE ASSEMBLY 256
DISMOUNTING OF STEERING PUMP ASSEMBLY 257
MOUNTING OF STEERING PUMP ASSEMBLY 257
DISMOUNTING OF STEERING CLUTCH ASSEMBLY 258
MOUNTING OF STEERING CLUTCH ASSEMBLY 264
DISASSEMBLY OF STEERING CLUTCH ASSEMBLY 270
ASSEMBLY OF STEERING CLUTCH ASSEMBLY 272
DISMOUNTING OF BEVEL GEAR AND BEVEL GEAR SHAFT 275
MOUNTING OF BEVEL GEAR AND BEVEL GEAR SHAFT 279
DISMOUNTING OF FUEL TANK ASSEMBLY 286
MOUNTING OF FUEL TANK ASSEMBLY 286
DISASSEMBLY OF FINAL DRIVE ASSEMBLY(1/2) 287
DISASSEMBLY OF FINAL DRIVE ASSEMBLY(2/2) 293
ASSEMBLY OF FINAL DRIVE ASSEMBLY(1/2) 297
ASSEMBLY OF FINAL DRIVE ASSEMBLY(2/2) 301
24 MAINTENANCE STANDARD 309
MAINTENANCE STANDARD 310
TORQUE CONVERTER 311
TORQFLOW TRANSMISSION 314
BEVEL GEAR SHAFT AND STEERING SYSTEM 321
FINAL DRIVE (1/3) 329
FINAL DRIVE(2/3) 331
FINAL DRIVE(3/3) 333
UNDERCARRIAGE 334
31 STRUCTURE AND FUNCTION 334
STRUCTURE AND FUNCTION 335
TRACK 336
TRACK GROUP 337
RECOIL SPRING 338
IDLER 339
TRACK ROLLER AND CARRIER ROLLER 340
SUSPENSION 341
REAR SUSPENSION 341
33 DISASSEMBLY AND ASSEMBLY 342
DISASSEMBLY AND ASSEMBLY 343
DISMOUNTING OF TRACK ASSEMBLY 344
MOUNTING OF TRACK ASSEMBLY 346
DISMOUNTING OF CARRIER ROLLER ASSEMBLY 348
MOUNTING OF CARRIER ROLLER ASSEMBLY 349
DISMOUNTING OF TRACK ROLLER ASSEMBLY 350
MOUNTING OF TRACK ROLLER ASSEMBLY 351
DISMOUNTING OF IDLER ASSEMBLY 352
MOUNTING OF IDLER ASSEMBLY 353
DISASSEMBLY OF RECOIL SPRING ASSEMBLY 354
ASSEMBLY OF RECOIL SPRING ASSEMBLY 356
DISMOUNTING OF TRACK FRAME ASSEMBLY 359
MOUNTING OF TRACK FRAME ASSEMBLY 361
34 MAINTENANCE STANDARD 363
MAINTENANCE STANDARD 364
TRACK 365
IDLER 367
TRACK ROLLER 369
CARRIER ROLLER 371
TRACK FRAME 372
RECOIL SPRING 373
HYDRAULIC CONTROL 374
61 STRUCTURE AND FUNCTION 374
STRUCTURE AND FUNCTION 375
WINCH OIL CIRCUIT DIAGRAM 376
DETAILED WORKING CIRCUIT DIAGRAM FOR CLUTCH AND BRAKE OF WINCH 377
WINCH CONTROL LEVER MECHANISM 378
CONSTRUCTIONS AND FUNCTIONS OF HYDRAULIC CONTROL VALVES 379
SAFETY DEVICES 380
FLOW DIVIDER(FLOW DIVIDING VALVES) 382
COUNTERWEIGHT HYDRAULIC CONTROL SYSTEM 384
62 TESTING AND ADJUSTING 388
TESTING AND ADJUSTING 389
MAINTENANCE STANDARD 390
MEASURING OIL PRESSURE AND OIL TEMPERATURE 393
MEASURING OPERATING FORCE 397
63 DISASSEMBLY AND ASSEMBLY 399
DISASSEMBLY AND ASSEMBLY 400
DISMOUNTING OF WINCH CONTROL VALVE ASSEMBLY 401
MOUNTING OF WINCH CONTROL VALVE ASSEMBLY 401
DISASSEMBLY OF WINCH CONTROL VALVE ASSEMBLY 402
ASSEMBLY OF WINCH CONTROL VALVE ASSEMBLY 404
DISMOUNTING OF HIGH/LOW SPEED SELECTOR VALVE ASSEMBLY 407
MOUNTING OF HIGH/LOW SPEED SELECTOR VALVE ASSEMBLY 407
DISASSEMBLY OF HIGH/LOW SPEED SELECTOR VALVE ASSEMBLY 408
ASSEMBLY OF HIGH/LOW SPEED SELECTOR VALVE ASSEMBLY 410
DISMOUNTING OF TOWING WINCH PUMP ASSEMBLY 412
MOUNTING OF TOWING WINCH PUMP ASSEMBLY 412
DISMOUNTING OF COUNTERWEIGHT PUMP ASSEMBLY 413
MOUNTING OF COUNTERWEIGHT PUMP ASSEMBLY 413
DISMOUNTING OF COUNTERWEIGHT CYLINDER ASSEMBLY 414
MOUNTING OF COUNTERWEIGHT CYLINDER ASSEMBLY 414
DISASSEMBLY OF COUNTERWEIGHT CYLINDER ASSEMBLY 415
ASSEMBLY OF COUNTERWEIGHT CYLINDER ASSEMBLY 417
DISMOUNTING OF COUNTERWEIGHT CONTROL VALVE ASSEMBLY 419
MOUNTING OF COUNTERWEIGHT CONTROL VALVE ASSEMBLY 419
DISASSEMBLY OF COUNTERWEIGHT CONTROL VALVE ASSEMBLY 420
ASSEMBLY OF COUNTERWEIGHT CONTROL VALVE ASSEMBLY 422
64 MAINTENANCE STANDARD 424
MAINTENANCE STANDARD 425
HYDRAULIC CYLINDER (FOR COUNTERWEIGHT) 426
CONTROL VALVE (FOR COUNTERWEIGHT) 427
MAIN RELIEF VALVE (FOR COUNTERWEIGHT) 428
CONTROL VALVE (FOR COUNTERWEIGHT WINCH) 429
WORK EQUIPMENT 430
71 STRUCTURE AND FUNCTION 430
STRUCTURE AND FUNCTION 431
POWER LINE ON THE WINCH 432
WINCH POWER SYSTEM AND WORKING CIRCUIT 438
SAFETY DEVICES 439
ADJUSTING THE WINCH CONTROL INTERLOCK MECHANISM 440
73 DISASSEMBLY AND ASSEMBLY 441
DISASSEMBLY AND ASSEMBLY 442
DISMOUNTING OF GATE FRAME ASSEMBLY 443
MOUNTING OF GATE FRAME ASSEMBLY 445
DISMOUNTING OF COUNTERWEIGHT/FRAME 447
MOUNTING OF COUNTERWEIGHT/FRAME 449
DISMOUNTING OF BOOM/FRAME 452
MOUNTING OF BOOM/FRAME 452
DISMOUNTING OF TOWING WINCH ASSEMBLY 453
MOUNTING OF TOWING WINCH ASSEMBLY 455
DISASSEMBLY OF TOWING WINCH ASSEMBLY(1/2) 457
DISASSEMBLY OF TOWING WINCH ASSEMBLY(2/2) 469
ASSEMBLY OF TOWING WINCH ASSEMBLY(1/2) 472
ASSEMBLY OF TOWING WINCH ASSEMBLY(2/2) 477
CAUTION WHEN ASSEMBLING SHEAVE BLOCK 494
74 MAINTENANCE STANDARD 495
MAINTENANCE STANDARD 496
BOOM 497
COUNTERWEIGHT 499
LOWER CLUTCH 501
RAISE CLUTCH 503
WINCH BRAKE 504
90 OTHERS 505
OTHERS 506
ELECTRICAL SYSTEM 507
WIRING DIAGRAM 508

DESCRIPTION:

Komatsu D355C-3 Bulldozer Shop Manual SEBM0196Z00 – PDF DOWNLOAD 

MODEL               SERIAL NUMBER
D355C-3            4001 and up

FOREWORD
In order to sustain the performance of the machine and engine over a long period, and to forestall breakdowns and trouble, correct operation, maintenance, trouble shooting and repairs are necessary.
This “Shop Manual” contains the following items which are necessary for carry. ing out checking and repairs of machines and engines mainly at a maintenance
shop:
1. Outline
2.Structure and function
3. Checking and adjustment
4.Disassembly and assembly
5. Maintenance standard
6. Parts repair and replacement
This manual has been compiled in order to provide useful material for the serviceman to acquire correct knowledge of products and correct methods of performing repairs, and also to improve the quality of repairs through accurate judgement. Therefore, get a good grasp of its contents and make full use of it.
We intend to further improve the contents of this Shop Manual by revising it later on. Therefore, should you have any opinions or items you wish to point out, please do not hesitate to use and send in the proposal sheet at the end of this manual.

S.V 28/12/24