Komatsu CX20 FORKLIFT TRUCKS Parts MANUAL – PDF DOWNLOAD

DIESEL:
FG35/45ST-8 FG40/45T(2)-8 FG35/45BCS-8 FG50AT2-8 FG40ZT(2)-8
FD40/45T(2)-8 FDS0AT2-8 FD40ZT(2)-8

INTRODUCTION

FORKLIFT TRUCKS COVERED IN THIS PUBLICATION
ex LIFT TRUCK TIRE TABLE
SECTION 00 – RECOMMENDED SPARE PARTS LISTS
00-0000 – RECOMMENDED STOCK LIST (EPASL)
00-0001 – RECOMMENDED STOCK LIST (FMSL)
00-0002 – RECOMMENDED STOCK LIST (FRSL)

SECTION 01 – ENGINE AND RELATED DATA
MOUNTING PARTS & ATTACHMENTS
01-0000 – TB45 – ENGINE ASSEMBLY
01-0001 – TB45 – ENGINE MOUNTS
01-0002 – TB45 – MOUNTING PARTS -AIR INTAKE CONNECTIONS
01-0003 – TB45 -AIR CLEANER
01-0004 -TB45- PUMP DRIVE SYSTEM – FG40Z MODELS
01-0005 – TB45 – PUMP DRIVE SYSTEM – FG40/45/50 MODELS
01-0006 – TB45 DRIVESHAFT ASSY – FG40Z/40/45/50 MODELS
01-0051 – S6D102E – MOUNTING PARTS – ENGINE AND ATTACHMENTS – FD40Z/40/45/50 MODELS

01-0052 – S6D102E – MOUNTING PARTS -AIR INTAKE CONNECTIONS
01-0053 – S6D102E -AIR CLEANER
01-0054 – S6D102E – MOUNTING PARTS – PUMP DRIVE SYSTEM – FD40Z MODELS
01-0055 – S6D102E – MOUNTING PARTS – PUMP DRIVE SYSTEM – FD40/45/50 MODELS
01-0056 – S6D102E – DRIVESHAFT ASSY – FD40/45/50/40Z MODELS

ENGINE – TB45 GASOLINE/LP/DUAL-FUEL
01-0100 – TB45 – BARE ENGINE ASSY & SHORT BLOCK ENGINE ASSY
01-0101 – TB45 – ENGINE BLOCK & OIL PAN – (GAS, LP & DUAL-FUEL) (PART 1 OF 2)
01-0101A- TB45 – ENGINE BLOCK & OIL PAN – (GAS, LP& DUAL-FUEL) (PART 2 OF 2)
01-0102 – TB45 – CYLINDER HEAD & ROCKER COVER (GAS, LP & DUAL-FUEL)
01-0103 – TB45 – CRANKCASE VENTILATION (GAS, LP & DUAL-FUEL)
01-0103 – TB45 – PISTON, CRANKSHAFT & FLYWHEEL (GAS, LP & DUAL-FUEL)
01-0105 – TB45 – CAMSHAFT & VALVE MECHANISM (GAS, LP & DUAL-FUEL)
(PART 1 OF 2)
01-0105A – TB45 – CAMSHAFT & VALVE MECHANISM (GAS, LP & DUAL-FUEL)
(PART 2 OF 2)
01-0106 – TB45 – FRONT COVER & FITTINGS (GAS, LP & DUAL FUEL)
01-0107 – TB45 – INTAKE & EXHAUST MANIFOLDS (GAS, LP & DUAL-FUEL)
01-0108 – TB45 – LUBRICATING SYSTEM (GAS, LP & DUAL-FUEL)
01-01089 – TB45 – THROTTLE CONTROL ASSY (GAS, LP & DUAL-FUEL)
01-0110-TB45- FUEL HOSE & FUEL STRAINER (GAS)
01-0111 – TB45 – FUEL HOSE & FUEL STRAINER (LP) (PART 1 OF 2)
01-0111A – TB45 – FUEL HOSE & FUEL STRAINER (LP) (PART 2 OF 2)
01-0112 – TB45 – FUEL HOSE & FUEL STRAINER (DUAL-FUEL) (PART 1 OF 2)

ENGINE – TB45 GASOLINE/LP/DUAL-FUEL (cont)
01-0112A – TB45 – FUEL HOSE &N FUEL STRAINER (DUAL-FUEL) (PART 2 OF 2)
01-0210 – TB45 – WATER PUMP, COOLING FAN & THERMOSTAT (GAS, LP & DUAL-
01-0215 – TB45 – WATER HOSE & PIPING (GAS, LP & DUAL-FUEL)
01-0300 – TB45 – IGNITION SYSTEM (GAS, LP & DUAL-FUEL)
01-0301 – TB45 – ENGINE CONTROL MODULE (GAS, LP & DUAL-FUEL)
01-0305 – TB45 – DISTRIBUTOR (GAS, LP & DUAL-FUEL)
01-0315 – TB45 -ALTERNATOR FITTINGS (GAS, LP & DUAL-FUEL)
01-0320 – TB45 -ALTERNATOR (GAS, LP & DUAL-FUEL)
01-0330 – TB45 – STARTER MOTOR (GAS, LP & DUAL-FUEL)
01-0400 – TB45 – GASKET SET
01-0600 – TB45 – VAPORIZER (LP & DUAL-FUEL TRUCKS)
01-0950 – TB45 – LP FUEL SYSTEM – CHASSIS ITEMS
01-0960 – TB45 – LP SYSTEM – ENGINE ITEMS
01-0970 – TB45 – DUAL-FUEL SYSTEM – CHASSIS ITEMS

ENGINE -S60102E DIESEL
01-1000 – ENGINE – HEATER/ AIR CLEANER
01-1100- CYLINDER HEAD
01-1101 – WATER VALVE & WATER TEMP SWITCH
01-1102 – REAR HANGER
01-1103 -VALVE COVERS
01-1104 -AIR INTAKE HEATER
01-1105A-AIR INTAKE CONNECTOR
01-1106 – HEATER SWITCH
01-1107 – EXHAUST CONNECTOR CLAMP
01-1108 – EXHAUST MANIFOLD
01-1109- EXHAUST MANIFOLD GASKETS/BOLTS
01-1110-THERMOSTAT AND HOUSING
01-1111 – OIL PRESSURE SWITCH
01-1200 – CYLINDER BLOCK
01-1205 – FRONT COVER
01-1210 -CAM FOLLOWER COVER
01-1215 – CYLINDER BLOCK BLIND PLUG
01-1220 – OIL PAN MOUNTING
01-1220 – OIL PAN MOUNTING
01-1225 – OIL LEVEL DIP STICK
01-1230 – OIL PAN & SUCTION TUBE
01-1250 – FLYWHEEL HOUSING
01-1251 – FLYWHEEL HOUSING PARTS
01-1255 – FLYWHEEL
01-1300 – CRANKSHAFT ASSY
01-1300 – CRANKSHAFT ASSY
01-1301 – DAMPER (CRANKSHAFT PULLEY)
01-1305 – PISTON ASSY
01-1315 – ROCKER ARM ASSY
01-1320 -TAPPET
01-1325 – CAMSHAFT ASSY
01-1330- FRONT GEAR TRAIN COVER
01-1335 – TACHOMETER DRIVE COVER
01-1336 – TACHOMETER ADAPTER
01-1340 – NOISE BAFFLE PLATE
01-1345 – OIL PUMP

ENGINE – S6D102E DIESEL (cont)
01-1350 – OIL COOLER AND OIL FILTER 0
01-1355 – FUEL INJECTION PUMP (EXTERNAL VIEW)
01-1356 – FUEL INJECTION PUMP (INTERNAL VIEW; 1 OF 3)
01-1357 – FUEL INJECTION PUMP (INTERNAL VIEW; 2 OF 3)
01-1358 – FUEL INJECTION PUMP (INTERNAL VIEW; 3 OF 3)
01-1360 – FUEL INLET & OUTLET JOINT CAPS
01-1363 – FUEL JOINT CAP AND CUP
01-1365 – FUEL INJECTION PUMP MOUNTING & GEAR
01-1366 – FUEL INJECTION PUMP TAMPER-PROOF
01-1370- FUEL FILTER 0
01-1375 – FUEL FILTER PIPING
01-1385 – CYLINDER BLOCK BLIND COVER
01-1390 – INJECTION NOZZLE
01-1395 – FUEL RETURN 0
01-1400 – WATER PUMP 0
01-1405 – WATER INLET CONNECTOR 0
01-1410 – S6D102E – DIESEL- WATER CONNECTOR PLUG (ALL FD MODELS)
01-1410 – WATER CONNECTOR PLUG
01-1412 – WATER CONNECTOR PLUG (UL-OS SPEC)
01-1415 – COOLING FAN DRIVE PULLEY ASSY 0
01-1420 – COOLING FAN ASSY
01-1500 -ALTERNATOR ASSY (35-AMP)
01-1505 – BELT TENSIONER (ALTERNATOR, 35-AMP) 0
01-1510-ALTERNATOR MOUNTING (35 AMP ALTERNATOR)
01-1513 – ALTERNATOR MOUNTING (TRUCKS WITH 13 AMP (SEALED) ALTERNATOR) 0
01-1515 – STARTER, 45 KW (STD & UL-OS)
01-1520 -·STARTING MOTOR MOUNTING 0
01-1530 – TURBOCHARGER OIL PIPING 0
01-1540 -TURBOCHARGER MOUNTING 0
01-1550 – DUST SEAL
01-1560 – BREATHER HOSE 0
01-1570 – MAIN POWER TAKE-OFF

SECTION 03 – EXHAUST SYSTEM
03-0100 – TB45 ENGINE – MUFFLER & EXHAUST CONNECTIONS (FG35BCS/45BCS)
03-0100 – TB45 ENGINE – MUFFLER & EXHAUST CONNECTIONS -ALL FG MODELS
03-0110 – TB45 ENGINE – MUFFLER & EXHAUST CONNECTIONS (FG35BCS/45BCS)
03-0120 – S6D102E ENGINE – MUFFLER & EXHAUST CONNECTIONS (FD MODELS)
03-0200 – TB45 – CATALYTIC CONVERTER (GAS, LP & DUAL-FUEL) (ALL FG MODELS)

SECTION 04 – COOLING SYSTEM
04-0100 – COOLING SYSTEM – RADIATOR (ALL MODELS)
04-0200- COOLING SYSTEM – RADIATOR SHROUD & PIPING (ALL GAS MODELS)
04-0220 – 6D102E ENGINE – RADIATOR SHROUD & PIPING (FD40Z/40/45/50)
04-0250 – TORQUE CONVERTER COOLER PIPING (FG(D)40Z/40/45/50)
04-0260 – TORQUE CONVERTER COOLER PIPING (FG35S/45S/35BCS/45BCS)
04-0280 – RESERVOIR TANK (ALL MODELS)

SECTION 05 – FUEL SYSTEM – GAS & DIESEL
05-0100 – FUEL SYSTEM – GAS MODELS (FG35S/45S/40Z/40/45/50) 05-1
05-0200 – FUEL SYSTEM – DIESEL MODELS (FD40Z/40/45/50) 05-3
SECTION 06 – FUEL SYSTEM – LPG (SEE GAS ENGINE SECTION) SECTION 15-TRANSMISSION -TORQFLOW
15-1100A- TRANSMISSION – TORQFLOW- CUSHION TIRE TRUCKS (FG35S/45S, FG35BCS/
45BCS) 15-1
15-1100B – TRANSMISSION – TORQFLOW- FRONT SECTION DETAIL – CUSHION TIRE TRUCKS (FG35S/45S,
FG35BCS/45BCS) 15-3
15-1100C – TRANSMISSION – TORQFLOW- BACK SECTION DETAIL- CUSHION TIRE TRUCKS (FG35S/45S,
FG35BCS/45BCS) 15-7
15-1100D – TRANSMISSION – TORQFLOW- OUTPUT GEAR DETAIL – CUSHION TIRE TRUCKS (FG35S/45S,
FG35BCS/45BCS) 15-9
15-1200 – TRANSMISSION – TORQFLOW- DIFFERENTIAL- CUSHION TIRE TRUCKS
(FG35S/45S, FG35BCS/45BCS) 15-11
15-1500 – TRANSMISSION – TORQFLOW – TORQUE CONVERTER – PNEUMATIC TIRE TRUCKS (FG(D)40/45/50, FD40Z)
15-13
15-1510 – TRANSMISSION – TORQFLOW- SINGLE-SPEED CASE – PNEUMATIC TIRE TRUCKS (FG(D)40, FD40Z)
15-15
15-1520-TRANSMISSION -TORQFLOW-TWO-SPEED CASE- PNEUMATIC TIRE TRUCKS (FG(D)40/45/50, FG(D)40Z)
15-17
15-1530 – TRANSMISSION – TORQFLOW- SINGLE-SPEED – GEAR/SHAFT – PNEUMATIC TIRE TRUCKS (FG(D)40,
FD40Z) 15-21
15-1540 – TRANSMISSION – TORQFLOW – TWO-SPEED – GEAR/SHAFT –
FWD/REVERSE – PNEUMATIC TIRE TRUCKS (FG(D)45/50) 15-23
15-1550 – TRANSMISSION – TORQFLOW- GEAR/SHAFT – TWO-SPEED HIGH – PNEUMATIC TIRE TRUCKS (FG(D)45/50)
15-25
15-1560- TRANSMISSION – TORQFLOW- HYPOID GEAR – PNEUMATIC TIRE TRUCKS (FG(D)45/50)
15-27
15-1600 – TRANSMISSION – TORQFLOW- OIL COOLER PIPING – PNEUMATIC TIRE TRUCKS
(FG(D)40Z/40/45/50) 15-29
15-1700 – TRANSMISSION – TORQFLOW- CONTROL VALVE ASSEMBLY – PNEUMATIC TIRE TRUCKS (FG(D)40Z/40)
15-31
15-1710 – TRANSMISSION – TORQFLOW- CONTROL VALVE ASSEMBLY – PNEUMATIC TIRE TRUCKS (FG(D)45/50)
15-33
15-1720 – TRANSMISSION – TORQFLOW- CONTROL VALVE, INNER PARTS – PNEUMATIC TIRE TRUCKS
(FG(D)40Z/40/45/50) 15-35
15-1730 – TRANSMISSION – TORQFLOW- SOLENOID VALVE – PNEUMATIC TIRE TRUCKS (FG(D)40Z/40/45/50)
15-37
SECTION 21 – DRIVE AXLE
21-0100 – DRIVE AXLE (FG(D)40Z) 21-1
21-0110 – DRIVE AXLE (FG(D)40/45/50) 21-3
21-0120 – DRIVE AXLE (FG35S/45S/35BCS/45BCS) 21-5
21-0200 – DIFFERENTIAL GEAR (ALL MODELS) 21-7
SECTION 24 – STEER AXLE
24-0100 – STEER AXLE – PNEUMATIC TIRE TRUCKS {FG{D)40Z/40/45/50)
24-0200 – STEER AXLE – CUSHION TIRE TRUCKS {FG35S/45S/35BCS/45BCS)

SECTION 27 – FRONT (DRIVE) WHEELS/TIRES
27-0100 – FRONT WHEEL ASSY – SINGLE – CUSHION TIRE TRUCKS (FG35S/35BCS)
27-0110 – FRONT WHEEL ASSY – SINGLE – CUSHION TIRE TRUCKS {FG45S/45BCS)
27-0120 – FRONT WHEEL ASSY – DUAL- CUSHION TIRE TRUCKS {FG45S)
27-1100 – FRONT WHEELASSY – SINGLE – PNEUMATIC TIRE TRUCKS {FG{D)40Z/40)
27-1110 – FRONT WHEEL ASSY – DUAL – PNEUMATIC TIRE TRUCKS {FG{D)40Z/40)
27-1120 – FRONT WHEEL ASSY – SINGLE – PNEUMATIC TIRE TRUCKS {FG(D)45)
27-1125- FRONT WHEEL ASSY – DUAL – PNEUMATIC TIRE TRUCKS (FG(D)45)
27-1130 – FRONT WHEEL ASSY – SINGLE – PNEUMATIC TIRE TRUCKS (FG(D)50)
27-1140 – FRONT WHEEL ASSY – DUAL- PNEUMATIC TIRE TRUCKS (FG(D)50)
27-1500- FRONT FENDERS- DUAL WHEELS- PNEUMATIC TIRE TRUCKS (FG(D)40Z/40/45/50)

SECTION 28 – REAR (STEER) WHEELS/TIRES
28-0100 – REAR WHEEL- PNEUMATIC TIRE TRUCKS (FG(D)40Z/40/45/50)
28-0110 – REAR WHEEL – CUSHION TIRE TRUCKS (FG35S/45S/35BCS/45BCS)
28-0120 – REAR WHEEL – PNEUMATIC TIRE TRUCKS (FG(D)50)

SECTION 30 – BRAKES (SERVICE & PARKING)
30-0100 – BRAKE SYSTEM (FG(D)40Z)
30-1110 – BRAKE SYSTEM (FG(D)40/45/50)
30-1120 – BRAKE SYSTEM (FG35S/45S/35BCS/45BCS)
30-1130 – BRAKE SYSTEM – PARKING BRAKE LEVER (ALL MODELS)
30-1200- BRAKE SYSTEM – BRAKE PIPING (ALL MODELS)
30-1300 – BRAKE SYSTEM – MASTER CYLINDER (ALL MODELS)

SECTION 34 – STEERING – HANDWHEEL & COLUMN ASSY
34-1100 – STEERING COLUMN ASSEMBLY (ALL MODELS)
34-1110 – STEERING WHEEL ASSEMBLY (ALL MODELS)
34-1200 -STEERING VALVE, ORBITAL (ALL MODELS)

SECTION 36 – PEDALS – BRAKE & INCHING
36-1100 – BRAKE AND INCHING PEDALS (ALL MODELS)

SECTION 37 – PEDAL – ACCELERATOR
37-1100 -ACCELERATOR PEDAL (ALL FD MODELS)
37-1105 – ACCELERATOR PEDAL (ALL FD MODELS)

SECTION 41 – FRAME/CHASSIS
41-1100 – FRAME (ALL MODELS)
41-1200 – FRAME – COUNTERWEIGHT (FG35S/45S, FG(D)40/45/50)
41-1210 – FRAME – COUNTERWEIGHT (FG(D)40Z)
41-1220 – FRAME – COUNTERWEIGHT (FG35BCS/45BCS)

SECTION 41 – FRAME/CHASSIS (CONT)
41-1250 – FRAME – COUNTERWEIGHT – INSULATOR (FG35BCS/FG45BCS) 41-9
41-1300- FRAME- FUEL CAP (ALL MODELS) 41-11
SECTION 50 – OUTER PANELS, OVERHEAD GUARD, OPERATOR COMPARTMENT
50-1100 – OPERATOR SEAT – STANDARD – (ALL MODELS) 50-1
50-1110 – OPERATOR SEAT – SUSPENSION DELUXE – OPTIONAL
(FG(D)40Z/40/45/50, FG35S/45S – NOT FG35BCS/45BCS) 50-3
50-1200 -OPERATOR COMPARTMENT – DASHBOARD – (ALL MODELS) 50-5
50-1210 -OPERATOR COMPARTMENT- DASHBOARD COVER (ALL MODELS) 50-7
50-1220-OPERATOR COMPARTMENT- DASHBOARD- METER PANEL (ALL MODELS)50-9
50-1300 – OPERATOR COMPARTMENT – FLOOR PLATE (ALL MODELS) 50-11
50-1310-OPERATOR COMPARTMENT- FLOOR MAT (ALL MODELS) 50-13
50-1400 -OPERATOR COMPARTMENT-STEP AND TILT CYLINDER COVER
(ALL MODELS)50-15
50-1500 – OPERATOR COMPARTMENT- BONNET (ALL MODELS) 50-17
50-1510 – OPERATOR COMPARTMENT – SUB-BONNET (FG(D)40Z) 50-19
50-1510 – OPERATOR COMPARTMENT – SUB-BONNET (FG(D)40Z) 50-19
50-1520 – OPERATOR COMPARTMENT – SUB-BONNET (FG(D)40/45/50)50-21
50-1530 – OPERATOR COMPARTMENT – SUB-BONNET (FG35S/35BCS/45S/45BCS 50-23
50-1600- OPERATOR COMPARTMENT- OVERHEAD GUARD (ALL MODELS) 50-25
50-1610- OPERATOR COMPARTMENT – OVERHEAD GUARD- MOUNTING PARTS (FG40Z/40/45/50,
FG35S/45S/35BCS/45BCS GAS & LP MODELS) 50-27
50-1620-OPERATOR COMPARTMENT- OVERHEAD GUARD- MOUNTING PARTS (FD40Z/40/45/50 DIESEL TRUCKS)
50-29
50-1630 – OPERATOR COMPARTMENT – OVERHEAD GUARD –
LAMP GUARD (ALL MODELS) 50-31
50-1700-OPERATOR COMPARTMENT- INSULATOR- BONNET AND STEP
(ALL MODELS)50-33
50-1800 – OUTER PANELS (LPG TRUCKS ONLY) 50-35
50-1810 – OUTER PANELS – COUNTERWEIGHT (FG35BCS/45BCS) 50-37
50-1900-OUTER PANELS- FRONT FENDERS, DUAL-WHEEL
(PNEUMATIC TIRE TRUCKS) 50-39
SECTION 55 – ELECTRICAL SYSTEM
55-1100- ELECTRICAL SYSTEM- DASHBOARD WIRING (ALL GAS TRUCKS) 55-1
55-1120 – ELECTRICAL SYSTEM – DASHBOARD WIRING (FD40Z/40) 55-3
55-1130 – ELECTRICAL SYSTEM – DASHBOARD WIRING (FD45/50) 55-5
55-1200 – ELECTRICAL SYSTEM – HEADLAMP (ALL MODELS) 55-7
55-1250 – ELECTRICAL SYSTEM – FRONT & REAR COMBO LAMPS (ALL MODELS)55-9
55-1300 – ELECTRICAL SYSTEM – BATTERY – (ALL FG MODELS) 55-11
55-1310 – ELECTRICAL SYSTEM – BATTERY – (ALL FD MODELS) 55-13
55-1400 – ELECTRICAL SYSTEM – COMBINATION SWITCH -1-SPEED TRANSMISSION (FG35BCS/45BCS/35ST/45ST,
FG(D)40ZT/40T/45T) 55-15
55-1410 – ELECTRICAL SYSTEM – COMBINATION SWITCH – 2-SPEED TRANSMISSION
(FG(D)40ZT2/40T2/45T2/50AT2)55-17
55-1500 – ELECTRICAL SYSTEM – ENGINE WIRING- TOP VIEW (FG MODELS) 55-19
55-1502- ELECTRICAL SYSTEM – ENGINE WIRING -TOP VIEW- UL-RATED GAS &
LP MODELS (FG40Z/40/45/50) 55-23
SECTION 55 – ELECTRICAL SYSTEM (CONT)
55-1503 – ELECTRICAL SYSTEM – ENGINE WIRING – SIDE VIEW- UL-RATED GAS &
LP MODELS (FG40Z/40/45/50) 55-25
55-1510 – ELECTRICAL SYSTEM – ENGINE WIRING – TOP VIEW (STANDARD FD MODELS) 55-27
55-1511 – ELECTRICAL SYSTEM – ENGINE WIRING – RELAY DETAILS
(STANDARD FD MODELS) 55-29
55-1512 – ELECTRICAL SYSTEM – ENGINE WIRING – TOP VIEW- UL-RATED
DIESEL MODELS (UL-DS) 55-31
55-1513 – ELECTRICAL SYSTEM – ENGINE WIRING – RELAY DETAILS –
UL-RATED DIESEL MODELS (UL-DS) 55-33
55-1530 – FUEL SENDING UNIT (ALL MODELS) 55-35
SECTION 60 – HYDRAULIC PUMP
60-1100 – HYDRAULIC PUMP – DIESEL ENGINES (FD40Z/40/45/50) 60-1
60-1101 – HYDRAULIC PUMP- DIESEL ENGINES – PARTS DETAIL (FD40Z/40/45/50)60-3
60-1102 – BRAKE SUPPLY PUMP (PIGGY-BACK) – DIESEL ENGINES-
PARTS DETAIL (FD40Z/40/45/50)60-5
60-1150 – HYDRAULIC PUMP – GASOLINE/LP ENGINES (ALL GASOLINE/LP MODELS) 60-7
60-1151 – HYDRAULIC PUMP – GASOLINE/LP ENGINES – PARTS DETAIL (FG40Z/40/45/50) 60-9
60-1152- HYDRAULIC PUMP – GASOLINE/LP ENGINES – PARTS DETAIL
(FG35S/45S, FG35BCS/45BCS) 60-11
SECTION 61 – HYDRAULIC CONTROL VALVE
61-1100 – 3-SPOOL HYDRAULIC CONTROL VALVE – (ALL MODELS)61-1
61-1150 -4-SPOOL HYDRAULIC CONTROL VALVE (ALL MODELS) 61-5
61-1200 – 3-SPOOL CONTROL VALVE LEVERS (ALL MODELS) 61-9
61-1250-4-SPOOL CONTROL VALVE LEVERS (ALL MODELS) 61-11
SECTION 64 – TILT CYLINDER
64-1100- TILT CYLINDER ASSEMBLY (ALL MODELS) 64-1
SECTION 65 – POWER STEERING CYLINDER
65-1100 – POWER STEERING CYLINDER ASSEMBLY {ALL MODELS) 65-1
SECTION 66 – HYDRAULIC SYSTEMS
66-1100 – HYDRAULIC SYSTEM – HYDRAULIC TANK COVER (ALL MODELS) 66-1
66-1200 – HYDRAULIC PIPING – HYDRAULIC PUMP-TO-CONTROL VALVE (FG35S/45S/35BCS/45BCS)
66-3
66-1210 – HYDRAULIC PIPING – PUMP-TO-CONTROL VALVE (FD40Z/40/45/50) 66-5
66-1220 – HYDRAULIC PIPING – PUMP-TO-CONTROL VALVE (FG40Z/40/45/50) 66-7
66-1300 – HYDRAULIC TILT CYLINDER PIPING (ALL MODELS) 66-9
66-1400 – HYDRAULIC PIPING – POWER STEERING RETURN LINES, INCL
OIL COOLER (TOP VIEW) – PNEUMATIC TIRE MODELS (FG(D)40Z/40/45/50) 66-11
66-1401 – HYDRAULIC PIPING – POWER STEERING RETURN LINE, INCL
OIL COOLER {SIDE VIEW) – PNEUMATIC TIRE MODELS (FG(D)40Z/40/45/50) 66-13
66-1410 – HYDRAULIC PIPING – POWER STEERING RETURN LINES, INCL
OIL COQLER (TOP VIEW) CUSHION TIRE MODELS (FG35S/45S/35BCS/45BCS) 66-15

SECTION 66 – HYDRAULIC SYSTEMS (CONT)
66-1411 – HYDRAULIC PIPING – POWER STEERING RETURN LINES, INCL OIL COOLER
(SIDE VIEW) S/N 130001~ – CUSHION TIRE MODELS (FG35S/45S/35BCS/45BCS) 66-17 66-1415-HYDRAULIC
PIPING- POWER STEERING CYLINDER SUPPLY LINES
(TOP VIEW) – PNEUMATIC TIRE MODELS (FG(D)40Z/40/45/50) 66-19
66-1416 – HYDRAULIC PIPING – POWER STEERING CYLINDER SUPPLY LINES
(SIDE VIEW) – PNEUMATIC TIRE MODELS (FG(D)40Z/40/45/50) 66-21
66-1417 – HYDRAULIC PIPING – POWER STEERING SUPPLY LINES (TOP VIEW,
NO SIDE VIEW) – CUSHION TIRE MODELS (FG35S/45S/35BCS/45BCS)66-23
66-1420 – HYDRAULIC PIPING – CONTROL VALVE-TO-HYDRAULIC TANK (ALL MODELS) 66-25
66-1500 – HYDRAULIC PIPING TO MAST (LIFT) (ALL MODELS) 66-27
66-1600 – HYDRAULIC PIPING – BRAKE BOOSTER (ALL MODELS) 66-29
SECTION 72 – MASTS
80D-MS Limited Free-Lift 2-Stage Mast
72-1100 – SAFETY DECALS 72-1
72-1200-MAIN LIFT CYLINDER 72-3
72-1300 – OUTER UPRIGHT72-5
72-1360 – INNER UPRIGHT 72-7
72-1400-CARRIAGE-6-ROLLER 72-9
72-1500 – HOIST CHAINS72-11
72-1600 – LOAD BACKREST 72-13
72-1700- MAST INSTALLATION ACCESSORIES 72-15
72-1850 – LOWERING CONTROL VALVE 72-17
72-1900 – INTERNAL HOSE REEVING- SINGLE FUNCTION 72-19
72-1950- INTERNAL HOSE REEVING- DOUBLE FUNCTION72-21
72-1999- RECOMMENDED STOCK LIST 72-23
80D-MT Full Free-Lift 3-Stage Mast
72-2100- SAFETY DECALS 72-27
72-2200- MAIN LIFT CYLINDER 72-29
72-2250 – FREE LIFT CYLINDER 72-31
72-2300 – OUTER UPRIGHT72-33
72-2330 – INTERMEDIATE UPRIGHT 72-35
72-2360 – INNER UPRIGHT ·72-37
72-2400 – CARRIAGE – 6-ROLLER 72-39
72-2500 – HOIST CHAINS72-41
72-2550 – FREE LIFT HOSE 72-43
72-2600 – LOAD BACKREST 72-45
72-2700 -MAST INSTALLATION ACCESSORIES 72-47
72-2850 – LOWERING CONTROL VALVE 72-49
72-2900 – INTERNAL HOSE REEVING – SINGLE FUNCTION 72-51
72-2950- INTERNAL HOSE REEVING – DOUBLE FUNCTION 72-53
72-2999 – RECOMMENDED STOCK LIST 72-55
100D-MS Limited Free-Lift 2-Stage Mast
72-3100 – SAFETY DECALS 72-59
72-3200 – MAIN LIFT CYLINDER 72-61
72-3300 – OUTER UPRIGHT72-63
72-3360- INNER UPRIGHT 72-65
72-3400- CARRIAGE- 6-ROLLER 72-67
100D-MS Limited Free-Lift 2-Stage Mast (cont)
72-3500 – HOIST CHAINS
72-3600 – LOAD BACKREST
72-3700- MAST INSTALLATION ACCESSORIES
72-3850- LOWERING CONTROL VALVE72-75
72-3900 – INTERNAL HOSE REEVING – SINGLE FUNCTION
72-3950 – INTERNAL HOSE REEVING- DOUBLE FUNCTION
72-3999 – RECOMMENDED STOCK LIST

100D-MT Full Free-Lift 3-Stage Mast
72-4100 – SAFETY DECALS
72-4200 – MAIN LIFT CYLINDER
72-4250 – FREE LIFT CYLINDER
72-4300 – OUTER UPRIGHT
72-4330- INTERMEDIATE UPRIGHT
72-4360 – INNER UPRIGHT
72-4400 – CARRIAGE- 6-ROLLER
72-4410 – CARRIAGE- 8-ROLLER:
72-4500 – MAIN LIFT CHAINS
72-4550 – FREE LIFT HOSE
72-4600 – LOAD BACKREST
72-4700- MAST INSTALLATION ACCESSORIES
72-4850 – LOWERING CONTROL VALVE
72-4900 – INTERNAL HOSE REEVING – SINGLE FUNCTION
72-4950 – INTERNAL HOSE REEVING – DOUBLE FUNCTION
72-4999 – RECOMMENDED STOCK LIST

11OD-MS Limited Free-Lift 2-Stage Mast
72-5100 – SAFETY DECALS
72-5200A – MAIN LIFT CYLINDERS – P1D #110D-MS-001 THROUGH MS-008
72-5200B – MAIN LIFT CYLINDER – PID #110D-MS-009~
72-5300 – OUTER UPRIGHT
72-5360 – INNER UPRIGHT
72-5400 – CARRIAGE – 6-ROLLER
72-5500 – MAIN LIFT CHAINS
72-5600 – LOAD BACKREST
72-5700- MAST INSTALLATION ACCESSORIES
72-5850- LOWERING CONTROL VALVE
72-5900 – INTERNAL HOSE REEVING – SINGLE FUNCTION – STD-VIS
72-5950 – INTERNAL HOSE REEVING – DOUBLE FUNCTION – STD-VIS
72-5999 – RECOMMENDED STOCK LIST

110D-MT Full Free-Lift 3-Stage Mast
72-6100 – SAFETY DECALS
72-6200A- MAIN LIFT CYLINDER – P1D # 110D-MT-001 THROUGH 110D-MT-016
72-6200B – MAIN LIFT CYLINDER- PID #110D-MT-017~
72-6250A- FREE LIFT CYLINDER – PID #110D-MT-001 THROUGH #110D-MT-016
72-6250B- FREE LIFT CYLINDER- PID #110D-MT-017~
72-6300 – OUTER UPRIGHT
72-6300- INTERMEDIATE UPRIGHT
72-6360 – INNER UPRIGHT
72-6400 – CARRIAGE – 6-ROLLER
72-6500 – MAIN AND FREE LIFT CHAINS

110D-MT Full Free-Lift 3-Stage Mast (cont)
72-6550 – FREE LIFT HOSE 7
72-6600 – LOAD BACKREST 7
72-6700 – MAST INSTALLATION ACCESSORIES 7
72-6850 – LOWERING CONTROL VALVE 7
72-6900A- INTERNAL HOSE REEVING – SINGLE FUNCTION – STD-VIS IHR 7
72-6900B- INTERNAL HOSE REEVING- SINGLE FUNCTION – HI-VIS IHR 7
72-6950A – INTERNAL HOSE REEVING – DOUBLE FUNCTION – STD-VIS IHR 7
72-6950B – INTERNAL HOSE REEVING – DOUBLE FUNCTION – HI-VIS IHR 7
72-6999 – RECOMMENDED STOCK LIST 7
SECTION 83 – OPTIONS
83-1100 – BACK-UP ALARM (ALL MODELS)
83-1110 – STROBE LIGHT ASSEMBLY (ALL MODELS)
83-1120 – LOW LPG FUEL ALARM (ALL MODELS WITH LPG FUEL SYSTEM)
83-1130- HOSE GUARD (FG45BCS)
83-1140- ENGINE PROTECTION/SHUTDOWN SYSTEM (FD MODELS)
83-1145 – ENGINE PROTECTION/ SHUTDOWN SYSTEM (FG MODELS)
83-1170 – REAR WORK LIGHT – SINGLE (ALL MODELS)
SECTION 93 – FORKS
93-1100- FORKS – STANDARD TAPER AND FULL TAPER AND POLISH (ALL MODELS)
SECTION 94 – ATTACHMENTS
94-1100 -ATTACHMENTS- SIDESHIFTERS (ALL MODELS)
SECTION 96 – NAMEPLATES AND DECALS
96-1000 – CAUTION PLATE – S6D102E DIESEL ENGINE S/N 26318973~
96-1100 – NAMEPLATES AND DECALS – TOP AND SIDES (ALL MODELS)
96-1101 – NAMEPLATES AND DECALS – BACK VIEW AND DETAILS (ALL MODELS)
96-1102 – NAMEPLATES AND DECALS – DASHBOARD, BATTERY,
FAN SHROUD, STEERING COLUMN (ALL MODELS)

SECTION 97 – SERVICE KITS
97-1000 – CYLINDER HEAD GASKET KIT (DK1) S6D102E DIESEL ENGINE S/N 26318973~
97-1010 – CYLINDER BLOCK GASKET KIT (DK2) S6D102E DIESEL ENGINE S/N 26318973~
97-1020 – CYLINDER HEAD REPAIR PARTS – S6D102E DIESEL ENGINE S/N 26318973~
97-1030 – CYLINDER BLOCK REPAIR PARTS – S6D102E DIESEL ENGINE S/N 26318973~
97-1040 – CRANKSHAFT REPAIR PARTS- S6D102E DIESEL ENGINE S/N 26318973~
97-1050 – PISTON REPAIR PARTS – S6D102E DIESEL ENGINE S/N 26318973~
97-1100 – SERVICE KITS (ALL MODELS)

SECTION 98 – PAINT CODES
98-1100 – PAINT CODES (ALL MODELS)

SECTION 99 – NUMERICAL INDEX