KCM 60Z7 Wheel Loader DEUTZ TCD36 Engine Overhaul Manual PDF

Description

KCM 60Z7 Wheel Loader (General Information Function & Structure)DEUTZ TCD36 Engine Shop Manual – PDF DOWNLOAD

FILE DETAILS:

KCM 60Z7 Wheel Loader(General Information Function & Structure) DEUTZ TCD36 Engine Shop Manual – PDF DOWNLOAD

Language : English
Pages : 423
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

KCM 60Z7 Wheel Loader(General Information Function & Structure) DEUTZ TCD36 Engine Shop Manual – PDF DOWNLOAD

INTRODUCTION4
Symbol and Abbreviation 6
1 GENERAL 8
Group 1 Specifications 8
Specifications 10
Group 2 Component Layout 12
Main Component (Overview) 12
Main Component (Travel System) 13
Electrical System (Overview) 14
Electrical System (Components Related with Relays) 15
Electrical System (Components Related with Engine) 15
Electrical System (Cab)16
Engine 21
Pump Device22
Transmission/HST Motor 23
Control Valve 24
Priority Valve 25
Ride Control Valve (Option)26
Secondary Steering Block (Option) 27
Secondary Steering Pump (Option) 27
Pilot Shut-Off Solenoid Valve (Hydraulic Operated Type: Option)28
Group 3 Component Specifications 30
Engine 30
Engine Accessories 34
Hydraulic Component36
Electrical Component 41
2 SYSTEM 44
Group 1 Controller 46
Outline46
CAN Circuit47
Group 2 Control System 50
Outline50
Engine Control 52
Accelerator Pedal Control 53
HST Pump Control 55
HST Pump Control System Layout 56
Forward/Reverse Lever Control 57
HST Brake 63
HST Motor Control 69
Driving Slow Speed Selection Control 71
Traction Force Limit Control 73
Traction Control 75
Overrun Limit Control 77
Engine Protection Control 79
Overheat Prevention Control81
Driving Slow Speed Switching Shock Reduction Control 83
Transmission Control 87
Driving Slow Speed Selection Control 89
Other Controls 93
Backup Light Lighting Control 95
Ride Control Function (Option) 97
Parking Brake Operation Indicator Control 99
Secondary Steering Control (Option) 101
Bucket Auto Leveler Control 105
Lift Arm Float Control (Hydraulic Pilot Type) (Option) 109
Lift Arm Kickout Control (Hydraulic Pilot Type) (Option) 111
Group 3 ECM System 114
Outline 114
Fuel Injection Control 115
EGR Control 123
Neutral Engine Start Control 125
Engine Trouble Alarm Control 127
Engine Oil Pressure Alarm Control129
Overheat Alarm Control 130
Group 4 Hydraulic System 132
Outline 132
Main Circuit 133
Secondary Steering Circuit (Option) 143
Lift Arm, Bucket Circuit 145
HST Circuit 153
Transmission Circuit 164
Clutch Circuit 164
Outline of Brake Circuit 168
Ride Control Circuit (Option)173
Pilot Circuit (Only Hydraulic Operated Type)(Option) 175
Group 5 Electrical System178
Outline 178
Main Circuit 179
Accessory Circuit: 206
Wiper/Washer Circuit 207
Cab Light Circuit221
Light/Horn Circuit 224
3 COMPONENT OPERATION252
Group 1 Pump Device 254
Outline 254
HST Pump 255
Operational Principle256
Displacement Angle Control Cylinder 257
In Neutral: 258
Forward: 259
Reverse: 261
DA Valve 263
Forward/Reverse Control Solenoid Valve 264
Forward Travel 265
Reverse Travel 266
Cutoff Valve 268
Forward Operation: 269
Reverse Operation: 270
High-Pressure Relief Valve 271
Relief Operation 271
Make-Up Operation273
Low-Pressure Relief Valve275
HST Charging Pump276
Main Pump, Brake/Transmission Pump 277
Group 2 Control Valve278
Outline (Manually Operated Type) 278
Hydraulic Circuit281
Main Circuit 281
Main Relief Valve283
Overload Relief Valve (Bucket: Rod Side) 285
Outline (Hydraulic Operated Type) (Option) 290
Hydraulic Circuit293
Main Circuit 293
Pilot Operation Control Circuit 295
Main Relief Valve297
Overload Relief Valve299
Group 3 Priority Valve 304
Outline 304
Operation305
When steering is in neutral 305
When steering is operated307
When steering cylinder is at stroke end 309
Group 4 Steering Valve 312
Outline 312
Structure313
Operation314
Group 5 HST Motor318
Outline 318
HST Motor Hydraulic Diagram 319
HST Motor Layout 319
Rotary Group Part: 320
Travel Control Solenoid Valve320
Flushing Valve 320
Travel Motor 321
Regulator322
Displacement Angle Control Solenoid Valve322
Motor Displacement Angle Control 323
Travel Control Solenoid Valve325
Flushing Valve 327
Group 6 Transmission 330
Outline 330
Operation331
fast speed mode 331
slow speed mode 332
Parking Brake333
Travel Mode Selector Valve 335
Accumulator 337
Solenoid Valve 338
Travel Mode Selector Solenoid Valve 338
Parking Brake Solenoid Valve 338
ON/OFF Solenoid Valve339
Group 7 Axle 340
Outline 340
Differential 341
Purpose of Differential 342
Principle of Differential343
Operation of Differential344
Torque Proportioning Differential (TPD) 345
Limited Slip Differential (LSD) (Option) 347
Service Brake349
Final Drive / Axle Shaft 351
Group 8 Brake Valve 352
Outline 352
Structure353
Operation355
Group 9 Others 360
Propeller Shaft 360
Inching Valve (Declutch Valve) 361
Pilot Shut-Off Solenoid Valve (Only Hydraulic Pilot Type) (Option) 362
HST Cooler Bypass Check Valve364
Pilot Accumulator (Only Hydraulic Pilot Type)(Option)365
Ride Control Accumulator (Option)366
Secondary Steering Check Block (Option) 367
Secondary Steering Pump (Option) 368
Oil Filter 369
Group 10 Ride Control Valve (Option) 370
Outline 370
Ride Control Hydraulic Circuit 371
Layout 372
Operation374
Charge-Cut Spool 375
Overload Relief Valve377
Drain Plug 381
Group 11 Pilot Valve (Option)382
Joystick Type Pilot Valve for FrontAttachment (Hydraulic Pilot Type) (Option)382
Outline 382
Operation384
Electromagnetic Detent 391
Auxiliary Pilot Valve (Hydraulic Pilot Type)(Option) 392
Outline 392
Operation393
Auxiliary Joystick Type Pilot Valve (HydraulicPilot Type) (Option) 398
Outline 398
Operation399
INDEX406
Electrical Connection Diagram (1/2) 411
Electrical Connection Diagram (2/2) 412
Rear Chassis Wiring Diagram 413
Front Chassis Wiring Diagram 414
Floor Wiring Diagram 415
Front Console (1/2) 415
Front Console (2/2) 416
Rear Console (1/2) 417
Rear Console (2/2) 418
Side Console 420
Rear Chassis Left Wiring Diagram 419
CAB Wiring Diagram 421
Hydraulic Circuit Diagram (Standard) 422
Hydraulic Circuit Diagram (Option) 423

DESCRIPTION:

KCM 60Z7 Wheel Loader(General Information Function & Structure) DEUTZ TCD36 Engine Shop Manual – PDF DOWNLOAD

• This manual is written for an experienced technician to provide technical information needed to maintain and repair this machine.
• Be sure to thoroughly read this manual for correct product information and service procedures.

MANUAL COMPOSITION:

• Our shop manuals consist of the Technical Manual, the Workshop Manual and the Engine Manual.
• Information included in the Technical Manual: Technical information needed for machine pre-delivery and delivery, operation and activation of all devices and systems, operational performance tests, and troubleshooting procedures
• Information included in the Workshop Manual: Technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal / installation and assembly / disassembly procedures.
• Information included in the Engine Manual: Technical information needed for machine pre-delivery and delivery and maintenance and repair of the machine, operation and activation of all devices and systems, troubleshooting and assembly / disassembly procedures.

G.B 31/01/25