Kawasaki WHEEL LOADER 80ZV Shop MANUAL 93209-00240 – PDF DOWNLOAD
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Kawasaki WHEEL LOADER 80ZV Shop MANUAL 93209-00240 – PDF DOWNLOAD
Language :English
Pages :265
Downloadable : Yes
File Type : PDF
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DESCRIPTION:
Kawasaki WHEEL LOADER 80ZV Shop MANUAL 93209-00240 – PDF DOWNLOAD
Disassembly & Reassembly
Service Standard
Powered by CUMMINS 6CTAA8.3 ENGINE
Serial No. 80C4-8001 ~
Foreword
- To ensure good machine performance, reduce failures or problems, and prolong the
service life of each component, it is necessary to operate the machine as is directed in the
Operator and Maintenance Manual. - To effectively diagnose and repair the machine, it is important to follow the guidelines laid out
in this Shop Manual.
Disassembly & Reassembly Service Standard
- For the engine, refer to the engine Shop Manual provided by the engine manufacturer.
- The purpose of this manual is to provide information on the product and the correct
maintenance and repair methods. Please read this manual to ensure correct troubleshooting and
good repair service. - This manual will be periodically reviewed and revised for more satisfactory content. If you have
any opinion or requests, please inform us.
Safety Precautions
The most important point in providing repair service is safety. To ensure safety,
observe the general cautions described below.
- eThis manual is intended for properly trained and equipped service technicians.
- eAny work on the machine must be performed by the trained personnel only.
- eCarefully read this manual to thoroughly understand the operation method before you operate or
repair the machine. - eBe sure to wear appropriate clothes and protectors, such as safety boots, hard hat and goggles.
- ePlace the machine on level and solid ground, and place chocks against the wheels to prevent
movement. - eRemove the cable from the battery before starting the service work, and attach a “DO NOT OPERATE!”
tag to the steering wheel. - eBe sure to release the internal pressure before you remove a pipe, such as the hydraulic oil, air,
or engine coolant pipe. - eBe sure to apply the articulation stopper before starting work.
- eWhile supporting the bottom of the chassis using a jack, be sure to support the chassis using the
blocks. - eWhen the boom or bucket is raised or when a unit is lifted by a crane, be sure to place a stand or
adequate cribbing under the unit to prevent unexpected dropping. - eDo not start to work in an enclosed area if adequate ventilation is not provided.
- eTo remove a heavy unit (20kgf (40 lbs) or more), be sure to use a crane or other lifting tool.
- eJust after stopping operation, be careful not to directly touch a hot component. You may get
burned. - eContact tire manufacturer’s local dealer for tire servicing and changing. eAlways store the tools
in good condition, and use them properly. eKeep the work area clean. Clean up spills immediately.
eAvoid the use of flammable solvents and cleaners. - eWhen working outdoors keep work areas, ladders, steps, decks and work platforms clear of snow,
ice, and mud. - eUse safe work platforms to reach higher areas of the machine.
TABLE OF CONTENTS:
Kawasaki WHEEL LOADER 80ZV Shop MANUAL 93209-00240 – PDF DOWNLOAD
Disassembly & Reassembly
Service Standard
Powered by CUMMINS 6CTAA8.3 ENGINE
Serial No. 80C4-8001 ~
Disassembly & Reassembly 14-1
Service Standard 15-1
POWER GROUP
Disassembly & Reassembly 24-1
Service Standard 25-1
TORQUE CONVERTER & TRANSMISSION GROUP
Disassembly & Reassembly 34-1
Service Standard 35-1
HYDRAULIC GROUP
Disassembly & Reassembly 44-1
Service Standard 45-1
BRAKE GROUP
Disassembly & Reassembly 54-1
Service Standard 55-1
OPERATOR STATION GROUP
Disassembly & Reassembly 74-1
Service StandardCHASSIS GROUP 14
Disassembly and Reassembly
Deck
Fuel Tank
Hydraulic Tank
Engine Room
Cab
Floor Board
Center Pin
S.M 5/2/2025