Kawasaki WHEEL LOADER 70TMV-2 OPERATION & MAINTENANCE MANUAL 93108-00480 – PDF DOWNLOAD
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Kawasaki WHEEL LOADER 70TMV-2 OPERATION & MAINTENANCE MANUAL 93108-00480 – PDF DOWNLOAD
Language :English
Pages :236
Downloadable : Yes
File Type : PDF
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Kawasaki WHEEL LOADER 70TMV-2 OPERATION & MAINTENANCE MANUAL 93108-00480 – PDF DOWNLOAD
FOREWORD
- Congratulations on your purchase of the Kawasaki Wheel Loader 70TMV-2. This manual contains safety, operation, transportation, maintenance and troubleshooting information. Read and understand the information in this manual carefully before operating or performing any maintenance of the machine. Failure to do so could result in personal injury or equipment failure.
- The safety of yourself and others depends upon your care and judgement in the operation and maintenance of this machine. Keep the manual with this machine at all times. Kawasaki pursues a policy of continuing improvement in design and performance of this machine. The right is therefore reserved to vary specifications without prior notice or obligation. This machine gives you, our customer, the maximum in performance and durability, state of the art technology and safety.
- Should you have any question regarding this machine or manual, please contact the Kawasaki dealer in your area during regular business hours. A satisfied customer is our goal. For additional details, for safe and efficient operation and maintenance of your Cummins engine, please refer to your Cummins operation & maintenance manual.
- There may be an optional supplemental operation & maintenance manual, and this also should be referred to when operating machines that are equipped with special packages. This manual is compiled for persons who understand English. If an operator or maintenance person does not understand English, please translate what said in this manual into his mother language.
TABLE OF CONTENTS:
Kawasaki WHEEL LOADER 70TMV-2 OPERATION & MAINTENANCE MANUAL 93108-00480 – PDF DOWNLOAD
CONTENTS 6
1SAFETY 8
SAFETY 9
Safe Operation 9
Operator Safety 9
Mounting and Dismounting Safety 10
Before Starting Safety 11
Operational Safety 14
Parking Safety 18
Safe Maintenance 19
Safety Preparations Before Maintenance 19
Explosion / Fire / Burn Prevention 22
Other Maintenance Safety Concerns 23
Safety Signs 25
Safety Devices 35
Loading Control Lever Lock 35
Control Lever Lock for Quick Coupler Lock Pin [3rd spool valve specification (option)] 35
Articulation Stopper 36
Neutral Start System 37
Emergency Brake 37
Emergency Steering (option) 38
ROPS (Roll Over Protective Structure) Cab 38
MEMO 39
2OPERATION 40
COMPONENT NAME/LOCATION 41
OPERATOR’S AREA 42
Pedals and Levers 42
1 Transmission Shift Lever 42
2 Horn Button 42
3 High-Low Beam Lever / Turn Signal Lever (option) 43
4 Boom Control Lever 43
5 Bucket Control Lever 44
6 Auxiliary Attachment Control Lever (option) 45
7 Wrist Rest (adjustable) 45
8 Accelerator Pedal 46
9 Brake Pedals 46
10 Steering Column Telescopic Tilt Handle 47
11 Loading Control Lever Lock 48
Switches 49
1 Starter Switch 50
2 Parking Brake Switch 50
3 Light Switch 51
4 Front Working Light Switch 51
5 Rear Working Light Switch 52
6 (FE) Fuel Efficient Mode Switch 52
7 Front Wiper Switch 53
8 Rear Wiper Switch 53
9 12 Volt Power-outlet Socket 54
10 Downshift Button 54
11 Four-Way Flasher Switch (option) 55
12 MODM 55
13 Declutch ON/OFF and Adjustable Preset Switch 56
14 Kickout Control Switch 57
15 Efficient Loading System Switch 58
16 Selection Switch for Shift Lever or F/R Switch (option) 59
17 F/R Switch (option) 60
18 Reversal Fan Switch (option) 61
19 Ride Control Switch (option) 62
20 Shift Hold Switch (option) 62
21 Bucket / Fork Leveler Switch 63
22 Quick Coupler Lock Pin Switch (option) 63
Indicators 65
1 Tachometer 66
2 Engine Coolant Temperature Gauge 66
3 Torque Converter Oil Temperature Gauge 66
4 Fuel Gauge 66
5 Parking Brake Indicator Lamp (red) 67
6 Declutch Lamp (green) 67
7 Working Light Indicator Lamp (green) 67
8 Preheat Indicator Lamp (orange) 67
9 Central Warning Lamp (red) 67
10 MCU (Machine Control Unit) Warning Lamp (red) 67
11 Brake Pressure Warning Lamp (red) 68
12 Engine Oil Pressure Warning Lamp (red) 68
13 Engine Coolant Temperature Warning Lamp (red) 68
14 Torque Converter Oil Temperature Warning Lamp (red) 69
15 Air Cleaner Warning Lamp (red) 69
16 Charge Lamp (red) 69
17 Turn Signal Indicator Lamp (Left) (green) 69
18 Turn Signal Indicator Lamp (Right) (green) 69
19 High Beam Indicator Lamp (blue) 70
20 Auto Shift Indicator Lamp 70
21 Neutral Indicator Lamp 70
22 Transmission Status Monitor 70
23 Hour Meter 70
24 Emergency Steering Warning Lamp (red) (option) 71
25 Engine Warning Lamps 71
26 Reversal Fan Pilot Lamp (green) (option) 72
27 F/R Switch Indicator Lamp (green) (option) 72
28 Hydraulic Oil Level Warning Lamp (simultaneous flashing)(red)(11 24) 72
MODM 73
MODM function 73
Monitor Changeover 73
Information Monitor 74
Replacement Monitor 78
Error Log Monitor 80
Input/Output Monitor 81
Parameter Setting Monitor 82
Specification Setting Monitor 82
Seat 83
Seat Adjustment 83
Seat Belt 84
Electrical Protection 85
Fuse Boxes 85
Fusible Link 86
Radio – AM / FM Cassette (24 Volt Type) 87
Air Conditioner 95
Ventilation Name and Location 95
Switches 95
Operating Method (Normal Use) 97
Operation Method (Other Uses) 98
Other Functions 99
For Efficient Use of the Air Conditioner100
Action to be taken when the air conditioner is not used101
Ride Control (option)102
Operation and Function102
Grease Gun Holder103
OPERATION104
Check before Operation104
Walk-Around Inspection104
Greasing105
Check Engine Oil Level105
Check Hydraulic Oil Level106
Check Engine Coolant Level107
Drain Water and Sediment from Fuel Filter108
Check Wiring Harnesses108
Articulation Stopper109
Check Tire for Damage, Air and Tread Depth109
Check Drive Belt111
Check Crankcase Breather Tube111
Check Air Intake System112
Check Cooling Fan112
Check Horn Operation113
ROPS (Roll Over Protective Structure) Cab113
Adjust and Check Rear View Mirrors113
Check Parking Brake113
Check Monitor Panel Operation113
Check Control Levers113
Check Transmission Shift Lever113
Starting the Engine114
Normal Start114
Cold Start115
Idling Management System116
Warm-up control116
Hibernate Mode116
Check after Starting the Engine117
Check Warning Lamps117
Check Fuel Level118
Check Transmission Oil Level118
Check Service Brake Operation119
Check Parking Brake Operation119
Check Steering Wheel Operation120
Check Back-up Alarm Operation120
Check Exhaust Gas120
General Inspection121
Operating the Machine122
Starting the Machine122
Starting the Machine on a Grade123
Speed and Direction Change123
Parking125
Stopping the Engine126
Operating Techniques127
Loading127
Excavating129
Dozing129
Ground Levelling130
Carrying131
Dumping into Truck or Hopper131
Typical Truck Loading Methods133
Pallet Forks134
Extendable Boom134
How to Use Quick Coupler (option)135
SPECIAL PROCEDURES139
Adjustments139
Bucket / Attachment Leveler Adjustment139
Roading / Special Applications140
Booster Batteries / Jumper Cables141
Towing143
Transportation144
Long Term Storage146
Before Storage146
Battery removal / reinstallation procedure147
During Storage148
After Storage148
Cautions on Battery Replacement or Battery Cable Removal149
3MAINTENANCE150
MAINTENANCE151
Serial Number Location151
Inspection and Maintenance Table154
When Required Inspection and Maintenance157
Replace Bucket Teeth (option)157
Replace Cutting Edge (option)158
Check and/or Replace Seat Belt159
Clean or Replace Air Cleaner Element159
Clean Radiator / Air cooler / Hydraulic oil cooler Fins161
Check or Replace Fuses162
Check Windshield Washer Fluid163
Clean Air Conditioner Condenser164
Replace Coolant164
Replace Air Conditioner Receiver Dryer166
Greasing166
Every 10 Hours or Daily168
Every 50 Hours or 1 Week169
Greasing169
Drain Water and Sediment from Fuel Tank172
Check Battery Electrolyte Level173
Check Tire Air Pressure174
Every 250 Hours or 1 Month176
Greasing176
Check Differential Gear Oil177
Check Planetary Gear Oil178
Check Tightness of Wheel Bolts179
Check and Adjust Air Conditioner Belt179
Clean Air Conditioner Filter Element180
Replace Filter181
Every 500 Hours or 3 Months182
Replace Engine Oil and Oil Filter Cartridge182
Replace Transmission Oil Filter Cartridge184
Replace Fuel Filter Cartridges185
Every 1000 Hours or 6 Months187
Replace Transmission Oil187
Clean or Replace Transmission Breather189
Replace Hydraulic Oil Return Filter189
Adjust Parking Brake Lining190
Check Air Conditioner Refrigerant191
Inspect Automatic Belt Tensioner Pulley192
Every 2000 Hours or 1 Year193
Greasing193
Replace Hydraulic Oil, Clean Filter194
Replace Differential Gear Oil195
Replace Planetary Gear Oil196
Clean Fuel Tank198
Check Vibration Damper199
Check Brake Accumulator200
Check Service Brake Disk Wear200
Check and Adjust Valve Lash Clearance200
Replace Air Conditioner Filter Elements200
Replace Filter in the Hydraulic Tank Cap201
Clean Filter for Brake Line202
Check Ride Control Accumulator (option)202
Recommended Lubricants203
Coolant Specification205
Recommended Mixture of Antifreeze205
TROUBLESHOOTING206
SPECIFICATIONS223
MEMO225
INDEX226
A226
B226
C226
D226
E226
F227
G227
H227
I227
K227
L227
M227
N227
O227
P227
Q227
R227
S228
T228
W228
Maintenance Log229
Notes233
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