Kawasaki Wheel Loader 65ZV Circuit Diagram + Workshop Manual + Parts Catalog Manual
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Kawasaki Wheel Loader 65ZV Circuit Diagram + Workshop Manual + Parts Catalog Manual
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Table of Contents:
Kawasaki Wheel Loader 65ZV Circuit Diagram + Workshop Manual + Parts Catalog Manual
65TMV General Information …………………………………………………………………………………………………………………. 00-1
How to Use Manual …………………………………………………………………………………………………………………………. 00-2
Safety precautions …………………………………………………………………………………………………………………….. 00-2
Symbols …………………………………………………………………………………………………………………………………… 00-3
Outline …………………………………………………………………………………………………………………………………………… 00-4
Layout of main components ………………………………………………………………………………………………………… 00-4
Inspection and maintenance table ……………………………………………………………………………………………….. 00-5
Recommended lubricants …………………………………………………………………………………………………………… 00-8
Coolant ……………………………………………………………………………………………………………………………………. 00-9
Lubrication chart ……………………………………………………………………………………………………………………… 00-10
Weight of main components ……………………………………………………………………………………………………….00-11
Bolt tightening torque ……………………………………………………………………………………………………………….. 00-12
Hose band tightening torque ……………………………………………………………………………………………………… 00-16
Liquid gasket and screw lock agent ……………………………………………………………………………………………. 00-17
Cautions regarding welding repair service …………………………………………………………………………………… 00-19
Hydraulic Pressure Test Kit ……………………………………………………………………………………………………….. 00-21
65TMV Measurement for Performance Check ………………………………………………………………………………………… 03-1
Cautions on Safety ………………………………………………………………………………………………………………………….. 03-2
Standard Measurement Values for Performance Check ……………………………………………………………………….. 03-3
65TMV Function & Structure Chassis Group ………………………………………………………………………………………….. 12-1
Front Chassis …………………………………………………………………………………………………………………………………. 12-2
Loading linkage …………………………………………………………………………………………………………………………. 12-2
Loading linkage pin ……………………………………………………………………………………………………………………. 12-3
Rear Chassis …………………………………………………………………………………………………………………………………. 12-5
Fuel tank ………………………………………………………………………………………………………………………………….. 12-5
Floor board mount ……………………………………………………………………………………………………………………… 12-6
Center Pin ……………………………………………………………………………………………………………………………………… 12-7
Upper center pin ……………………………………………………………………………………………………………………….. 12-7
Lower center pin ……………………………………………………………………………………………………………………….. 12-7
Dust seal ………………………………………………………………………………………………………………………………….. 12-8
65TMV Check & Adjustment Chassis Group ………………………………………………………………………………………….. 13-1
Linkage Pin ……………………………………………………………………………………………………………………………………. 13-2
Liner ………………………………………………………………………………………………………………………………………… 13-2
Center Pin ……………………………………………………………………………………………………………………………………… 13-4
Adjusting shim …………………………………………………………………………………………………………………………… 13-4
Installing bearing cover ………………………………………………………………………………………………………………. 13-4
65TMV Function & Structure Power Group …………………………………………………………………………………………….. 22-1
Power Line …………………………………………………………………………………………………………………………………….. 22-2
Engine / Transmission ……………………………………………………………………………………………………………………… 22-3
Engine / transmission mount ……………………………………………………………………………………………………….. 22-3
Accelerator pedal ………………………………………………………………………………………………………………………. 22-4
Fuel control ………………………………………………………………………………………………………………………………. 22-5
Radiator …………………………………………………………………………………………………………………………………………. 22-7
Radiator mount …………………………………………………………………………………………………………………………. 22-8
Propeller Shaft ……………………………………………………………………………………………………………………………….. 22-9
Second propeller shaft assembly ……………………………………………………………………………………………….. 22-10
Third propeller shaft assembly …………………………………………………………………………………………………….22-11
Axle Assembly ………………………………………………………………………………………………………………………………. 22-12
Axle Support …………………………………………………………………………………………………………………………………. 22-14
Differential Gear ……………………………………………………………………………………………………………………………. 22-16
Function of T.P.D ……………………………………………………………………………………………………………………… 22-18
Operation of T.P.D ……………………………………………………………………………………………………………………. 22-19
65TMV Check & Adjustment Power Group …………………………………………………………………………………………….. 23-1
Engine …………………………………………………………………………………………………………………………………………… 23-2
Measuring engine speed …………………………………………………………………………………………………………….. 23-2
Measuring engine oil pressure …………………………………………………………………………………………………….. 23-2
Propeller Shaft ……………………………………………………………………………………………………………………………….. 23-3
Propeller shaft phase …………………………………………………………………………………………………………………. 23-3
Second propeller shaft alignment ………………………………………………………………………………………………… 23-3
Tightening torque ………………………………………………………………………………………………………………………. 23-4
Axle ………………………………………………………………………………………………………………………………………………. 23-5
Axle tightening procedure …………………………………………………………………………………………………………… 23-5
Differential gear adjustment procedure …………………………………………………………………………………………. 23-6
65TMV Function & Structure Torque Converter and Transmission Group ………………………………………………….. 32-1
Torque Converter ……………………………………………………………………………………………………………………………. 32-2
Torque converter structure ………………………………………………………………………………………………………….. 32-2
Power flow path ………………………………………………………………………………………………………………………… 32-2
Torque multiplication ………………………………………………………………………………………………………………….. 32-2
Torque Converter Gear Pump …………………………………………………………………………………………………………… 32-3
Pump specifications …………………………………………………………………………………………………………………… 32-3
Transmission ………………………………………………………………………………………………………………………………….. 32-4
Clutch combination ……………………………………………………………………………………………………………………. 32-4
Shift lever position ……………………………………………………………………………………………………………………… 32-4
QUAD (Quick up and down shift) …………………………………………………………………………………………………. 32-4
Gear train and number of teeth ……………………………………………………………………………………………………. 32-5
Clutch specifications ………………………………………………………………………………………………………………….. 32-6
Valve location ……………………………………………………………………………………………………………………………. 32-7
Clutch Pack ……………………………………………………………………………………………………………………………………. 32-9
Forward and reverse clutch ………………………………………………………………………………………………………… 32-9
1st and 2nd speed clutch ………………………………………………………………………………………………………….. 32-10
3rd and 4th speed clutch …………………………………………………………………………………………………………….32-11
Power Flow Path in the Transmission ………………………………………………………………………………………………. 32-12
Forward ………………………………………………………………………………………………………………………………….. 32-12
Reverse ………………………………………………………………………………………………………………………………….. 32-16
Hydraulic System Diagram …………………………………………………………………………………………………………….. 32-17
Hydraulic Circuit Diagram ………………………………………………………………………………………………………………. 32-18
Oil Flow ……………………………………………………………………………………………………………………………………….. 32-19
Oil flow in the torque converter line …………………………………………………………………………………………….. 32-19
Oil flow to the clutches ……………………………………………………………………………………………………………… 32-19
T/C and T/M Oil Circulation …………………………………………………………………………………………………………….. 32-20
Control Valve ………………………………………………………………………………………………………………………………… 32-21
Oil port layout ………………………………………………………………………………………………………………………….. 32-22
Modulation Mechanism ………………………………………………………………………………………………………………….. 32-23
Clutch control oil pressure curve ………………………………………………………………………………………………… 32-23
Modulation mechanism operation ………………………………………………………………………………………………. 32-24
Accumulator …………………………………………………………………………………………………………………………………. 32-27
Accumulator for 1st and 2nd speed clutch …………………………………………………………………………………… 32-27
Clutch Solenoid Valve ……………………………………………………………………………………………………………………. 32-28
For forward/reverse and speed clutches ……………………………………………………………………………………… 32-28
65TMV Check & Adjustment Torque Converter and Transmission Group ………………………………………………….. 33-1
Clutch Oil Pressure …………………………………………………………………………………………………………………………. 33-2
Measuring clutch oil pressure ……………………………………………………………………………………………………… 33-2
65TMV Function & Structure Hydraulic Group ………………………………………………………………………………………… 42-1
Flushing Hydraulic Circuit ………………………………………………………………………………………………………………… 42-2
Purpose of flushing ……………………………………………………………………………………………………………………. 42-2
Cautions on Hydraulic Parts Replacement …………………………………………………………………………………………. 42-3
Hydraulic Circuit Symbols ………………………………………………………………………………………………………………… 42-4
Hydraulic lines …………………………………………………………………………………………………………………………… 42-4
Pumps & motors ……………………………………………………………………………………………………………………….. 42-4
Cylinders ………………………………………………………………………………………………………………………………….. 42-4
Operation methods ……………………………………………………………………………………………………………………. 42-5
Pressure control valve ……………………………………………………………………………………………………………….. 42-5
Flow control valve ……………………………………………………………………………………………………………………… 42-5
Directional control valve ……………………………………………………………………………………………………………… 42-6
Check valve ……………………………………………………………………………………………………………………………… 42-6
Miscellaneous hydraulic symbols …………………………………………………………………………………………………. 42-7
Hydraulic System Operation …………………………………………………………………………………………………………….. 42-8
Hydraulic system operation outline ………………………………………………………………………………………………. 42-8
Layout of Hydraulic Units ……………………………………………………………………………………………………………….. 42-10
Hydraulic Tank ………………………………………………………………………………………………………………………………..42-11
Hydraulic tank breather valve (tank cap) ……………………………………………………………………………………… 42-14
Hydraulic tank specifications ……………………………………………………………………………………………………… 42-15
Hydraulic oil level check ……………………………………………………………………………………………………………. 42-16
Hydraulic Pump …………………………………………………………………………………………………………………………….. 42-17
Hydraulic pump specifications …………………………………………………………………………………………………… 42-17
Hydraulic pump principle …………………………………………………………………………………………………………… 42-18
Hydraulic pump wear plate ……………………………………………………………………………………………………….. 42-19
Hydraulic pump bushing lubrication ……………………………………………………………………………………………. 42-19
Hydraulic Cylinder …………………………………………………………………………………………………………………………. 42-20
Boom cylinder …………………………………………………………………………………………………………………………. 42-20
Bucket cylinder ………………………………………………………………………………………………………………………… 42-20
Steering cylinder ……………………………………………………………………………………………………………………… 42-21
Hydraulic cylinder specifications ………………………………………………………………………………………………… 42-22
Loading System ……………………………………………………………………………………………………………………………. 42-23
Reducing Valve (for Pilot Pressure) …………………………………………………………………………………………………. 42-24
Pilot Valve (S/N 4001~4030) …………………………………………………………………………………………………………… 42-25
Pilot valve operation …………………………………………………………………………………………………………………. 42-26
Electric detent function ……………………………………………………………………………………………………………… 42-26
Pilot Valve (TH40MS) (S/N 4031~) ………………………………………………………………………………………………….. 42-27
Pilot valve specifications …………………………………………………………………………………………………………… 42-28
Pilot valve performance chart ……………………………………………………………………………………………………. 42-28
Pilot valve operation …………………………………………………………………………………………………………………. 42-30
Multiple Control Valve (KML22/2T) ………………………………………………………………………………………………….. 42-32
Multiple control valve specifications ……………………………………………………………………………………………. 42-33
Multiple control valve main relief valve ……………………………………………………………………………………….. 42-34
Multiple control valve overload relief valve ………………………………………………………………………………….. 42-36
Multiple control valve make-up valve ………………………………………………………………………………………….. 42-37
Multiple control valve bucket spool …………………………………………………………………………………………….. 42-38
Multiple control valve boom spool ………………………………………………………………………………………………. 42-40
Two-speed Dump Function …………………………………………………………………………………………………………….. 42-43
Two-speed dump operation ………………………………………………………………………………………………………. 42-43
Pilot valve (for two-speed dump) ……………………………………………………………………………………………….. 42-45
Adapter (Orifice) ……………………………………………………………………………………………………………………………. 42-46
Ride Control (OPT) ……………………………………………………………………………………………………………………….. 42-47
Ride control hydraulic circuit ……………………………………………………………………………………………………… 42-47
Ride control function ………………………………………………………………………………………………………………… 42-48
Ride control operation ………………………………………………………………………………………………………………. 42-48
Solenoid valve (for ride control) …………………………………………………………………………………………………. 42-50
Accumulator (for ride control) …………………………………………………………………………………………………….. 42-52
Ride control hydraulic line …………………………………………………………………………………………………………. 42-54
Steering System ……………………………………………………………………………………………………………………………. 42-57
Orbitrol® ………………………………………………………………………………………………………………………………………. 42-58
Orbitrol® structure ……………………………………………………………………………………………………………………. 42-58
Orbitrol® specification ……………………………………………………………………………………………………………….. 42-59
Orbitrol® operation …………………………………………………………………………………………………………………… 42-60
Orbitrol® feed-back mechanism operation …………………………………………………………………………………… 42-62
Steering speed and flow rate control …………………………………………………………………………………………… 42-63
Hydraulic pump oil amount and steering force ……………………………………………………………………………… 42-63
Orbit rotor operation principle ……………………………………………………………………………………………………. 42-64
Steering Valve (KVS25-A3.0/20) ……………………………………………………………………………………………………… 42-65
Steering valve operation …………………………………………………………………………………………………………… 42-67
Steering plunger variable throttle ……………………………………………………………………………………………….. 42-69
Steering valve flow control plunger …………………………………………………………………………………………….. 42-70
Steering valve main relief valve …………………………………………………………………………………………………. 42-71
Steering valve overload relief valve ……………………………………………………………………………………………. 42-73
Steering pilot circuit and its operation …………………………………………………………………………………………. 42-75
Stop Valve ……………………………………………………………………………………………………………………………………. 42-77
Stop valve function …………………………………………………………………………………………………………………… 42-78
Stop valve operation ………………………………………………………………………………………………………………… 42-79
Reducing Valve (for Orbitrol®) …………………………………………………………………………………………………………. 42-80
Steering Line Filter ………………………………………………………………………………………………………………………… 42-81
Steering System (Direct Acting Orbitrol®) (OPT) ………………………………………………………………………………… 42-82
Priority valve …………………………………………………………………………………………………………………………… 42-83
Orbitrol® …………………………………………………………………………………………………………………………………. 42-89
Emergency Steering (OPT) …………………………………………………………………………………………………………….. 42-98
Emergency steering circuit ………………………………………………………………………………………………………… 42-98
Emergency steering motor and pump ……………………………………………………………………………………….. 42-100
Fan Motor System ……………………………………………………………………………………………………………………….. 42-101
Fan Motor Line ……………………………………………………………………………………………………………………………. 42-102
Fan motor ……………………………………………………………………………………………………………………………… 42-104
Fan motor relief valve assembly ………………………………………………………………………………………………. 42-106
Thermo sensing valve …………………………………………………………………………………………………………….. 42-108
Reversing Fan Motor (OPT) ……………………………………………………………………………………………………………42-110
Reversing Fan Motor Line (OPT) …………………………………………………………………………………………………….42-112
Reversing fan motor (PI-GM25B-1Q23D) ……………………………………………………………………………………42-115
Thermo sensing valve (for reversing fan) ……………………………………………………………………………………42-115
Reversing fan motor valve ………………………………………………………………………………………………………..42-116
65TMV Check & Adjustment Hydraulic Group ………………………………………………………………………………………… 43-1
Loading/Steering Circuit Relief Valve …………………………………………………………………………………………………. 43-2
Loading circuit relief valve setting pressures …………………………………………………………………………………. 43-2
Steering circuit relief valve setting pressures …………………………………………………………………………………. 43-7
Steering circuit relief valve setting pressures (for direct acting Orbitrol®) (OPT) ……………………………….. 43-12
Hydraulic Cylinder …………………………………………………………………………………………………………………………. 43-13
Cylinder natural drift …………………………………………………………………………………………………………………. 43-13
Stop Valve ……………………………………………………………………………………………………………………………………. 43-15
Stop valve adjustment procedure ………………………………………………………………………………………………. 43-15
Fan Revolution ……………………………………………………………………………………………………………………………… 43-16
Fan maximum revolution measurement ………………………………………………………………………………………. 43-16
65TMV Function & Structure Brake Group …………………………………………………………………………………………….. 52-1
Brake System Outline ……………………………………………………………………………………………………………………… 52-2
Service brake ……………………………………………………………………………………………………………………………. 52-2
Parking brake ……………………………………………………………………………………………………………………………. 52-2
Adjustment of axle internal pressure …………………………………………………………………………………………….. 52-2
Brake Units Layout ………………………………………………………………………………………………………………………….. 52-3
Unloader Valve ……………………………………………………………………………………………………………………………….. 52-4
Unloader valve operation ……………………………………………………………………………………………………………. 52-6
Valve Unit ………………………………………………………………………………………………………………………………………. 52-7
Brake Accumulator Line …………………………………………………………………………………………………………………… 52-8
Accumulator ……………………………………………………………………………………………………………………………… 52-9
In-Line Filter ……………………………………………………………………………………………………………………………. 52-10
Brake Valve ……………………………………………………………………………………………………………………………………52-11
Brake main valve (left pedal) ………………………………………………………………………………………………………52-11
Brake pilot valve (right pedal) ……………………………………………………………………………………………………. 52-12
Brake valve performance chart ………………………………………………………………………………………………….. 52-13
Brake valve outline …………………………………………………………………………………………………………………… 52-14
Stop lamp pressure switch ………………………………………………………………………………………………………… 52-16
Pressure switch (for Declutch) …………………………………………………………………………………………………… 52-17
Service Brake ……………………………………………………………………………………………………………………………….. 52-18
Service brake operation ……………………………………………………………………………………………………………. 52-18
Service brake friction plate ………………………………………………………………………………………………………… 52-19
Brake circuit air bleeding procedure …………………………………………………………………………………………… 52-20
Parking Brake ……………………………………………………………………………………………………………………………….. 52-22
Parking brake operation ……………………………………………………………………………………………………………. 52-24
Parking brake solenoid valve …………………………………………………………………………………………………….. 52-25
Parking Brake Manual Release ……………………………………………………………………………………………………….. 52-26
Parking Brake Spring Chamber ………………………………………………………………………………………………………. 52-28
Brake Circuit Check Valve ………………………………………………………………………………………………………………. 52-30
65TMV Check & Adjustment Brake Group ……………………………………………………………………………………………… 53-1
Brake Circuit Oil Pressure ………………………………………………………………………………………………………………… 53-2
Unloader valve setting pressure ………………………………………………………………………………………………….. 53-2
Brake valve oil pressure ……………………………………………………………………………………………………………… 53-4
Service Brake …………………………………………………………………………………………………………………………………. 53-6
Service brake performance check ……………………………………………………………………………………………….. 53-6
Service brake friction plate wear measurement ……………………………………………………………………………… 53-7
Parking Brake …………………………………………………………………………………………………………………………………. 53-8
Parking brake performance check ……………………………………………………………………………………………….. 53-8
Parking brake clearance adjustment …………………………………………………………………………………………….. 53-9
65TMV Function & Structure Electrical Group ………………………………………………………………………………………… 62-1
How to Use Electrical Wiring Diagram ……………………………………………………………………………………………….. 62-2
Electrical Cable Color Codes ……………………………………………………………………………………………………………. 62-3
Electrical Circuit Symbols …………………………………………………………………………………………………………………. 62-4
Sensor Mount …………………………………………………………………………………………………………………………………. 62-5
Fuse ……………………………………………………………………………………………………………………………………………… 62-6
Fuse box ………………………………………………………………………………………………………………………………….. 62-7
Fusible link ……………………………………………………………………………………………………………………………….. 62-8
Engine Start Circuit …………………………………………………………………………………………………………………………. 62-9
Engine start circuit diagram ………………………………………………………………………………………………………… 62-9
Neutral starter …………………………………………………………………………………………………………………………. 62-10
Starter switch ……………………………………………………………………………………………………………………………62-11
Fuel solenoid valve ………………………………………………………………………………………………………………….. 62-12
Fuel solenoid relay …………………………………………………………………………………………………………………… 62-12
Battery relay ……………………………………………………………………………………………………………………………. 62-13
Alternator I terminal wire …………………………………………………………………………………………………………… 62-13
Diode unit ……………………………………………………………………………………………………………………………….. 62-14
Neutral relay ……………………………………………………………………………………………………………………………. 62-14
Magnet switch …………………………………………………………………………………………………………………………. 62-15
Voltage relay …………………………………………………………………………………………………………………………… 62-15
Power Generating/Charging Circuit …………………………………………………………………………………………………. 62-16
Alternator ……………………………………………………………………………………………………………………………….. 62-16
Transmission Control Circuit and Monitor Circuit ……………………………………………………………………………….. 62-17
Controller ……………………………………………………………………………………………………………………………….. 62-17
Controller connection diagram …………………………………………………………………………………………………… 62-20
Controller function ……………………………………………………………………………………………………………………. 62-21
Monitoring system ……………………………………………………………………………………………………………………. 62-33
Instrument Panel and Switch ………………………………………………………………………………………………………….. 62-35
Instrument panel ……………………………………………………………………………………………………………………… 62-35
Instrument panel rear surface ……………………………………………………………………………………………………. 62-36
Gauge circuit …………………………………………………………………………………………………………………………… 62-37
Tachometer circuit ……………………………………………………………………………………………………………………. 62-39
Electrical Detent Circuit ………………………………………………………………………………………………………………….. 62-40
Bucket leveler/fork positioner (S/N 4115~) ………………………………………………………………………………….. 62-40
Bucket leveler …………………………………………………………………………………………………………………………. 62-41
Boom kick-out …………………………………………………………………………………………………………………………. 62-43
Diode …………………………………………………………………………………………………………………………………………… 62-44
Diode check method ………………………………………………………………………………………………………………… 62-45
Caution for diode check method ………………………………………………………………………………………………… 62-45
Surge voltage and surge suppression diodes ………………………………………………………………………………. 62-47
Diagnostic System ………………………………………………………………………………………………………………………… 62-48
Diagnostic system flow …………………………………………………………………………………………………………….. 62-48
Diagnostic failure history memory data ……………………………………………………………………………………….. 62-49
Diagnostic failure history indication and deletion ………………………………………………………………………….. 62-53
Diagnostic switch …………………………………………………………………………………………………………………….. 62-55
65TMV Check & Adjustment Electrical Group ………………………………………………………………………………………… 63-1
Cautions Regarding Electric Circuit Check …………………………………………………………………………………………. 63-2
Disconnecting or reinstalling connector ………………………………………………………………………………………… 63-2
How to attach the probes of the circuit tester …………………………………………………………………………………. 63-4
Electrical Transmission Control System Troubleshooting Flowchart ………………………………………………………. 63-5
Standard troubleshooting flowchart ………………………………………………………………………………………………. 63-5
Transmission Controller Abnormal Operation Judgment ………………………………………………………………………. 63-6
Transmission controller check ……………………………………………………………………………………………………… 63-6
Transmission controller LED indicator ………………………………………………………………………………………….. 63-8
Electrical Circuit Check ………………………………………………………………………………………………………………….. 63-10
Shift lever input electrical circuit check ……………………………………………………………………………………….. 63-10
Inching (Declutch) input electrical circuit check ……………………………………………………………………………. 63-12
QUAD switch input electrical circuit check …………………………………………………………………………………… 63-14
Machine speed sensor input electrical circuit check ……………………………………………………………………… 63-15
Clutch solenoid valve output electrical circuit check ……………………………………………………………………… 63-16
Neutral relay electrical circuit check ……………………………………………………………………………………………. 63-19
Parking brake electrical circuit check ………………………………………………………………………………………….. 63-20
Gauge circuit electrical circuit check …………………………………………………………………………………………… 63-22
Bucket positioner electrical circuit check …………………………………………………………………………………….. 63-24
65TMV Function & Structure Air Conditioner Group ………………………………………………………………………………… 72-1
Air Conditioner ……………………………………………………………………………………………………………………………….. 72-2
Air conditioning systems …………………………………………………………………………………………………………….. 72-2
Air conditioning unit ……………………………………………………………………………………………………………………. 72-2
134A refrigerant compressor ………………………………………………………………………………………………………. 72-3
Compressor electro-magnetic drive clutch …………………………………………………………………………………….. 72-4
Condenser ……………………………………………………………………………………………………………………………….. 72-4
Receiver / Drier …………………………………………………………………………………………………………………………. 72-5
Thermostatic expansion valve …………………………………………………………………………………………………….. 72-5
Evaporator temperature sensor …………………………………………………………………………………………………… 72-6
Evaporator ……………………………………………………………………………………………………………………………….. 72-6
High pressure switch ………………………………………………………………………………………………………………….. 72-7
Low pressure switch ………………………………………………………………………………………………………………….. 72-7
Automatic temperature control (ATC) …………………………………………………………………………………………… 72-8
Ambient temperature probe ………………………………………………………………………………………………………. 72-10
Defroster/Operator ventilation and heater valve actuator motors ……………………………………………………..72-11
Electrical Connections …………………………………………………………………………………………………………………… 72-12
Plug connection ………………………………………………………………………………………………………………………. 72-14
Maintenance ………………………………………………………………………………………………………………………………… 72-23
Helpful hints ……………………………………………………………………………………………………………………………. 72-23
A/C Charging ……………………………………………………………………………………………………………………………….. 72-29
Charging ………………………………………………………………………………………………………………………………… 72-29
Final inspection ……………………………………………………………………………………………………………………….. 72-31
Appendix ………………………………………………………………………………………………………………………………… 72-32
Troubleshooting ……………………………………………………………………………………………………………………………. 72-34
Troubleshooting procedure ……………………………………………………………………………………………………….. 72-34
Code ……………………………………………………………………………………………………………………………………… 72-36
Problem ………………………………………………………………………………………………………………………………….. 72-41
Sensor resistance ……………………………………………………………………………………………………………………. 72-45
65TMV Cross-section drawing & Diagrams ……………………………………………………………………………………………. 92-1
Axle Assembly ……………………………………………………………………………………………………………………………….. 92-2
Torque Converter and Transmission ………………………………………………………………………………………………….. 92-3
Loading/Steering Hydraulic Line ……………………………………………………………………………………………………….. 92-4
Loading/Steering Hydraulic Line (for Direct Acting Orbitrol®) (Option) ……………………………………………………. 92-5
Brake Circuit ………………………………………………………………………………………………………………………………….. 92-6
Electrical wiring diagram abbreviation chart ……………………………………………………………………………………….. 92-7
Electrical Wiring Diagram (1/2) (S/N 4001~4076) ………………………………………………………………………………… 92-8
Electrical Wiring Diagram (2/2) (S/N 4001~4076) ………………………………………………………………………………… 92-9
Electrical Wiring Diagram (1/2) (S/N 4077~4078) ………………………………………………………………………………. 92-10
Electrical Wiring Diagram (2/2) (S/N 4077~4078) ………………………………………………………………………………..92-11
Electrical Wiring Diagram (1/2) (S/N 4079~4114) ………………………………………………………………………………. 92-12
Electrical Wiring Diagram (2/2) (S/N 4079~4114) ………………………………………………………………………………. 92-13
Electrical Wiring Diagram (1/2) (S/N 4115~4192) ………………………………………………………………………………. 92-14
Electrical Wiring Diagram (2/2) (S/N 4115~4192) ………………………………………………………………………………. 92-15
Electrical Wiring Diagram (1/2) (S/N 4193~) ……………………………………………………………………………………… 92-16
Electrical Wiring Diagram (2/2) (S/N 4193~) ……………………………………………………………………………………… 92-17
Electrical Connection Diagram (S/N 4001~4076) ………………………………………………………………………………. 92-18
Electrical Connection Diagram (S/N 4077~) ……………………………………………………………………………………… 92-19
Electrical Connections (Air Conditioner) (S/N 4001~4126) ………………………………………………………………….. 92-20
Electrical Wiring (Reversal Fan) (OPT) …………………………………………………………………………………………….. 92-21
Electrical Wiring Diagram (CAB) ……………………………………………………………………………………………………… 92-22
Electrical Equipment Layout ……………………………………………………………………………………………………………. 92-24
Description:
Kawasaki Wheel Loader 65ZV Circuit Diagram + Workshop Manual + Parts Catalog Manual
- To ensure good machine performance, reduce failures or problems, and prolong the service life of each component, it is necessary to operate the machine as is directed in the Operator and Maintenance Manual.
- To effectively diagnose and repair the machine, it is important to follow the guidelines laid out in this Shop Manual.
- Disassembly & Reassembly Service Standard For the engine, refer to the engine Shop Manual provided by the engine manufacturer.
- The purpose of this manual is to provide information on the product and the correct maintenance and repair methods.
- Please read this manual to ensure correct troubleshooting and good repair service.
- This manual will be periodically reviewed and revised for more satisfactory content.
- If you have any opinion or requests, please inform us.
Please Note:.
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]