Kawasaki WHEEL LOADER 45ZV-2 SHOP MANUAL 93204-00080 – PDF DOWNLOAD
FILE DETAILS:
Kawasaki WHEEL LOADER 45ZV-2 SHOP MANUAL 93204-00080 – PDF DOWNLOAD
Language :English
Pages :235
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPRION:
Kawasaki WHEEL LOADER 45ZV-2 SHOP MANUAL 93204-00080 – PDF DOWNLOAD
Technical Manual
– General Information
– Operational Principle
– Diagrams
• Please refer to the other materials (operator’s manual, parts catalog, etc.) in addition to this manual
TABLE OF CONTENTS:
Kawasaki WHEEL LOADER 45ZV-2 SHOP MANUAL 93204-00080 – PDF DOWNLOAD
Technical Manual
– General Information
– Operational Principle
– Diagrams
TECHNICAL MANUAL (Operational Principle) 2
INTRODUCTION 4
SAFETY 6
RECOGNIZE SAFETY INFORMATION 6
UNDERSTAND SIGNAL WORDS 6
FOLLOW SAFETY INSTRUCTIONS 7
PREPARE FOR EMERGENCIES 8
WEAR PROTECTIVE CLOTHING 8
PROTECT AGAINST NOISE 9
INSPECT MACHINE 9
GENERAL PRECAUTIONS FOR CAB 10
USE HANDHOLDS AND STEPS 10
ADJUST THE OPERATOR’S SEAT 11
ENSURE SAFETY BEFORE RISING FROM OR LEAVING OPERATOR’S SEAT 11
FASTEN YOUR SEAT BELT 12
MOVE AND OPERATE MACHINE SAFELY 12
HANDLE STARTING AIDS SAFELY 13
OPERATE ONLY FROM OPERATOR’S SEAT 13
JUMP-STARTING 14
INVESTIGATE JOB SITE BEFOREHAND 14
EQUIPMENT OF HEAD GUARD, ROPS, FOPS 15
PROVIDE SIGNALS FOR JOBS INVOLVING MULTIPLE NUMBERS OF MACHINES 15
KEEP RIDERS OFF MACHINE 16
DRIVE SAFELY 16
DRIVE MACHINE SAFELY (WORK SITE) 17
DRIVE SAFELY WITH BUCKET LOADED 17
DRIVE ON SNOW SAFELY 18
TRAVEL ON PUBLIC ROADS SAFELY 18
AVOID INJURY FROM ROLLAWAY ACCIDENTS 19
AVOID ACCIDENTS FROM BACKING UP AND TURNING 20
AVOID POSITIONING BUCKET OVER ANYONE 20
AVOID TIPPING 21
NEVER UNDERCUT A HIGH BANK 21
DIG WITH CAUTION 22
PERFORM TRUCK LOADING SAFELY 22
AVOID POWER LINES 22
PRECAUTIONS FOR OPERATION 23
PRECAUTIONS FOR LIGHTENING 23
OBJECT HANDLING 24
PROTECT AGAINST FLYING DEBRIS 24
PARK MACHINE SAFELY 25
STORE ATTACHMENTS SAFELY 25
TRANSPORT SAFELY 26
HANDLE FLUIDS SAFELY-AVOID FIRES 27
PRACTICE SAFE MAINTENANCE 28
WARN OTHERS OF SERVICE WORK 29
SUPPORT MACHINE PROPERLY 29
STAY CLEAR OF MOVING PARTS 29
SUPPORT MAINTENANCE PROPERLY 30
PREVENT PARTS FROM FLYING 30
PREVENT BURNS 31
REPLACE RUBBER HOSES PERIODICALLY 31
AVOID HIGH-PRESSURE FLUIDS 32
PREVENT FIRES 33
EVACUATING IN CASE OF FIRE 34
BEWARE OF EXHAUST FUMES 34
PRECAUTIONS FOR WELDING AND GRINDING 34
AVOID HEATING NEAR PRESSURIZED FLUID LINES 35
AVOID APPLYING HEAT TO LINES CONTAINING FLAMMABLE FLUIDS 35
REMOVE PAINT BEFORE WELDING OR HEATING 35
BEWARE OF ASBESTOS DUST 36
PREVENT BATTERY EXPLOSIONS 36
SERVICE AIR CONDITIONING SYSTEM SAFELY 37
HANDLE CHEMICAL PRODUCTS SAFELY 37
DISPOSE OF WASTE PROPERLY 38
BEFORE RETURNING THE MACHINE TOTHE CUSTOMER 38
SECTION 1 GENERAL 40
Specifications 42
SPECIFICATIONS (STANDARD) 42
Component Layout 44
MAIN COMPONENT LAYOUT (OVERVIEW) 44
MAIN COMPONENT LAYOUT (BODY) 45
MAIN COMPONENT LAYOUT (TRAVEL SYSTEM) 46
ELECTRICAL SYSTEM (OVERVIEW) 47
ELECTRICAL SYSTEM (INSIDE OF CAB) 48
ENGINE 53
HST PUMP, MAIN PUMP 53
REDUCTION GEAR, HST MOTOR 54
CONTROL VALVE 54
Component Specifications 56
ENGINE 56
ENGINE ACCESSORIES 60
HYDRAULIC COMPONENT 61
TRAVEL SYSTEM 62
FRONT ATTACHMENT 63
ELECTRICAL COMPONENT 64
SECTION 2 SYSTEM 66
Control System 68
OUTLINE 68
HST Control 70
OTHER CONTROLS 78
CONTROL BY ELECTRIC AND HYDRAULIC COMBINED CIRCUIT 84
Hydraulic System 88
OUTLINE 88
MAIN CIRCUIT 90
STEERING CIRCUIT 92
HST CIRCUIT100
BRAKE CIRCUIT107
Electrical System110
OUTLINE110
MAIN CIRCUIT111
ELECTRIC POWER CIRCUIT (KEY SWITCH: OFF)112
INDICATOR LIGHT CHECK CIRCUIT (KEY SWITCH: ON)114
PREHEAT CIRCUIT (KEY SWITCH: HEAT)115
STARTING CIRCUIT (KEY SWITCH: START)117
CHARGING CIRCUIT (KEY SWITCH: ON)123
ENGINE STOP CIRCUIT127
LAMPLIGHT CIRCUIT128
HEADLIGHT CIRCUIT129
TURN SIGNAL CIRCUIT133
BRAKE LIGHT CIRCUIT136
HAZARD LIGHT CIRCUIT137
HORN CIRCUIT140
REVERSE LIGHT / BUZZER CIRCUIT141
PARKING BRAKE CIRCUIT143
EMERGENCY PARKING BRAKE CIRCUIT147
INDICATOR CIRCUIT150
SECTION 3 COMPONENT OPERATION156
Priority Valve158
OUTLINE158
STRUCTURE159
OPERATION160
Control Valve166
OUTLINE166
HYDRAULIC CIRCUIT169
OPERATION171
MAIN RELIEF VALVE180
OVERLOAD RELIEF VALVE (WITH MAKE-UP FUNCTION)182
MAKE-UP VALVE184
Steering Valve186
OUTLINE186
STRUCTURE187
OPERATION188
OVERLOAD RELIEF VALVE191
MAKE-UP VALVE191
HST Pump194
OUTLINE194
FORWARD / REVERSE SELECTION SOLENOID VALVE200
DE PUMP SOLENOID VALVE201
CUTOFF VALVE203
HIGH-PRESSURE RELIEF VALVE204
LOW-PRESSURE RELIEF VALVE204
HST CHARGING PUMP205
HST Motor206
OUTLINE206
OPERATION209
REGULATOR211
EP MOTOR SOLENOID VALVE211
Reduction214
OUTLINE214
CONSTRUCTION215
Axle216
OUTLINE216
DIFFERENTIAL217
LIMITED SLIP DIFFERENTIAL (LSD) (OPTIONAL)221
SERVICE BRAKE223
PARKING BRAKE225
FINAL DRIVE / AXLE SHAFT227
Brake Master Cylinder228
OUTLINE228
STRUCTURE229
OPERATION230
Others232
GEAR PUMP232
PROPELLER SHAFT233
PARKING BRAKE SOLENOID VALVE234
S.M 1/2/25
