Kawasaki WHEEL LOADER 115Z V PARTS CATALOG Manual 93316-00106 – PDF DOWNLOAD
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Kawasaki WHEEL LOADER 115Z V PARTS CATALOG Manual 93316-00106 – PDF DOWNLOAD
Language :English
Pages :830
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DESCRIPTION:
Kawasaki WHEEL LOADER 115Z V PARTS CATALOG Manual 93316-00106 – PDF DOWNLOAD
BSZV
Troubleshooting
Measurement for Performance
Check
Powered by CUMMINS QSL9 ENGINE
Serial No. 85C4-9001~
Foreword‘
To ensure good machine performance, reduce failures or problems, and prolong the
service life of each component, it is necessary to operate the machine as is directed in the
Operator and Maintenance Manual.
- To effectively diagnose and repair the machine, it is important to follow the guidelines laid out
in this Shop Manual.
Troubleshooting
Measurement for Performance Check
- For the engine, refer to the engine Shop Manual provided by the engine manufacturer.
- The purpose of this manual is to provide information on the product and the correct
maintenance and repair methods. Please read this manual to ensure correct troubleshooting and
good repair service. - This manual will be periodically reviewed and revised for more satisfactory content. If you have
any opinion or requests, please inform us.
Safety Precautions
The most important point in providing repair service is safety. To ensure safety, observe the general cautions
described below.
This manual is intended for properly trained and equipped service technicians.
Any work on the machine must be performed by the trained personnel only.
Carefully read this manual to thoroughly understand the operation method before you operate or repair the machine.
Be sure to wear appropriate clothes and protectors, such as safety boots, hard hat and goggles.
Place the machine on level and solid ground, and place chocks against the wheels to prevent movement.
Remove the cable from the battery before starting the service work, and attach a “DO NOT OPERATE!” tag to the
steering wheel.
Be sure to release the internal pressure before you remove a pipe, such as the hydraulic oil, air, or engine coolant pipe.
Be sure to apply the articulation stopper before starting work.
While supporting the bottom of the chassis using a jack, be sure to support the chassis using the blocks.
When the boom or bucket is raised or when a unit is lifted by a crane, be sure to place a stand or adequate
cribbing under the unit to prevent unexpected dropping.
Do not start to work in an enclosed area if adequate ventilation is not provided.
To remove a heavy unit (20kgf (40 lbs) or more), be sure to use a crane or other lifting tool.
Just after stopping operation, be careful not to directly touch a hot component. You may get burned.
Contact tire manufacturer’s local dealer for tire servicing and changing.
Always store the tools in good condition, and use them properly.
Keep the work area clean. Clean up spills immediately.
Avoid the use of flammable solvents and cleaners.
When working outdoors keep work areas, ladders, steps, decks and work platforms clear of snow, ice, and mud.
Use safe work platforms to reach higher areas of the machine.
TABLE OF CONTENTS:
Kawasaki WHEEL LOADER 115Z V PARTS CATALOG Manual 93316-00106 – PDF DOWNLOAD
BSZV
Troubleshooting
Measurement for Performance
Check
Powered by CUMMINS QSL9 ENGINE
Serial No. 85C4-9001~
• Before Use
• Chassis No and Manufacturer’s Serial No
• CONTENTS II
• PARTS NAME INDEX
• 115ZV
• CHASSIS AND ELECTRICAL SYSTEM Page
FRONT CHASSIS GROUP 1
LIFT ARM GROUP 3
PIN MOUNT 5
REAR CHASSIS GROUP 7
CENTER PIN GROUP 9
FUEL TANK GROUP 11
OIL TANK GROUP 13
FLOOR BOARD GROUP 15
SEAT STAND & CONTROL BOX MOUNT 17
SEAT STAND & CONTROL BOX MOUNT 19
CONTROL BOX COVER MOUNT 21
CONTROL BOX COVER MOUNT 23
CONTROL BOX COVER MOUNT 25
CONTROL BOX COVER MOUNT 27
OPERATION STAND GROUP 29
DECK & FENDER GROUP 31
HANDRAIL & STEP GROUP 33
SCREEN BOARD MOUNT 35
ENGINE ROOM MOUNT 37
RADIATOR GUARD MOUNT 41
REAR GRILLE GROUP 43
WIND SHIELD GROUP 45
COVER MOUNT 47
SEAT GROUP 49
SEAT 51
SUSPENSION 53
GREASE PIPING <FOR FRONT CHASSIS> 55
GREASE PIPING <FOR REAR CHASSIS> 59
GAUGE GROUP 61
ELECTRICAL PARTS MOUNT 63
ELECTRICAL PARTS MOUNT 65
LAMP GROUP 67
BATTERY & GREASE GUN MOUNT 71
RELAY & SWITCH MOUNT 73
ELECTRICAL WIRING – FRONT CHASSIS 75
ELECTRICAL WIRING – REAR CHASSIS 77
ELECTRICAL WIRING – FLOOR BOARD 83
HANDRAIL MOUNT 87
• POWER SYSTEM
POWER GROUP 89
DRAIN LINE 91
1ST PROPELLER SHAFT 93
2ND PROPELLER SHAFT 95
3RD PROPELLER SHAFT 97
RADIATOR GROUP 99
RADIATOR 101
RADIATOR 105
OIL MOTOR 109
WATER LINE 111
AIR COOLER LINE 113
AIR CLEANER GROUP 117
EXHAUST GROUP 121
FUEL LINE 123
• TORQUE CONVERTER AND TRANSMISSION SYSTEM
TRANSMISSION HYDRAULIC LINE 125
TRANSMISSION HYDRAULIC LINE 129
TORQUE CONVERTER 133
T/C INPUT SHAFT GROUP 135
GEAR SHAFT & OIL PUMP GROUP 137
TRANSMISSION 139
INPUT SHAFT GROUP 141
HIGH & REVERSE CLUTCH 143
LOW, 2ND & 3RD CLUTCH 145
1ST CLUTCH 149
IDLE SHAFT GROUP 151
OUTPUT SHAFT GROUP 153
SOLENOID VALVE & VALVE UNIT 155
REPAIR KIT 157
• AXLE AND DIFFERENTIAL
FRONT AXLE GROUP 159
REAR AXLE GROUP 163
AXLE SUPPORT GROUP 167
AXLE SUPPORT GROUP 169
FRONT DIFFERENTIAL 171
REAR DIFFERENTIAL 173
REAR DIFFERENTIAL 175
TIRE & WHEEL GROUP 177
• BRAKE SYSTEM
BRAKE LINE – FRONT CHASSIS 179
BRAKE LINE – FLOOR BOARD 181
BRAKE LINE – REAR CHASSIS 183
BRAKE LINE – AXLE 185
BRAKE LINE – ACCUMULATOR 187
PARKING BRAKE GROUP 191
BRAKE VALVE GROUP 193
CHECK VALVE 195
BRAKE VALVE 197
BRAKE VALVE 199
OIL CYLINDER 201
UNLOADER VALVE 203
PARKING BRAKE 205
• CONTROL SYSTEM
VALVE CONTROL GROUP 207
VALVE CONTROL GROUP 209
VALVE CONTROL GROUP 211
FUEL CONTROL GROUP 213
STEERING CYLINDER GROUP 215
STEERING VALVE 217
STEERING CYLINDER 221
BUCKET POSITIONER GROUP 223
KICKOUT GROUP 225
CONTROL LEVER GROUP 227
CONTROL LEVER GROUP 231
CONTROL LEVER GROUP 235
PILOT VALVE <FOR STEERING> 239
PILOT VALVE <FOR STEERING> 241
• LOADING HYDRAULIC SYSTEM
LOADING HYDRAULIC LINE – FRONT CHASSIS 243
LOADING HYDRAULIC LINE – REAR CHASSIS 247
LOADING HYDRAULIC LINE – REAR CHASSIS <F 251
LOADING HYDRAULIC LINE – REAR CHASSIS <F 253
LOADING HYDRAULIC LINE – REAR CHASSIS <F 255
LOADING HYDRAULIC LINE – STEERING CYLIND 257
LOADING HYDRAULIC LINE – CENTER PIN 259
LOADING HYDRAULIC LINE – OIL COOLER 261
HYDRAULIC LINE – FAN MOTOR 265
HYDRAULIC LINE – FAN MOTOR 267
PILOT HYDRAULIC LINE 271
PILOT HYDRAULIC LINE 273
PILOT HYDRAULIC LINE – FRONT CHASSIS 277
PILOT HYDRAULIC LINE – REAR CHASSIS 279
PILOT HYDRAULIC LINE – CONTROL BOX 281
PILOT HYDRAULIC LINE – CONTROL BOX 283
OIL PUMP <DOUBLE> 285
OIL PUMP <DOUBLE> 287
ACCUMULATOR 289
CONTROL VALVE 291
PILOT VALVE 293
PILOT VALVE 297
VALVE GROUP 301
FAN MOTOR VALVE 305
FAN MOTOR VALVE 307
LIFT CYLINDER 309
TILT CYLINDER 311
FITTING MOUNT 313
• BUCKET, ACCESSORIES, ETC
BUCKET<FOR GENERAL PURPOSE> 317
BUCKET<FOR ROCK-RS> 319
BUCKET<FOR ROCK-RV> 321
MARKING GROUP 323
CAP MOUNT 327
LOCK GROUP 329
REPAIR & MAINTENANCE PARTS 331
• CAB
CAB MOUNT 333
CAB 337
CAB 341
DOOR GROUP 345
FRONT WIPER & WINDOW WASHER GROUP 349
ELECTRICAL PARTS GROUP 353
ELECTRICAL WIRING – CAB 355
MIRROR GROUP 357
REAR WIPER & WINDOW WASHER GROUP 361
CAB ACCESSORIES MOUNT 363
FAN ASSY 367
ROPS MOUNT 369
COVER GROUP – CAB 371
AIR DUCT GROUP – FLOOR BOARD 373
DAMPER ASSY 377
AIR CONDITIONER MOUNT 381
AIR CONDITIONER MOUNT 383
AIR CONDITIONER COVER GROUP 385
AIR CONDITIONER LINE 387
CONDENSER & COVER MOUNT 389
COMPRESSOR MOUNT 391
AIR CONDITIONER UNIT 393
AIR CONDITIONER UNIT 395
AIR DAMPER 397
AIR DAMPER 399
CONDENSER 401
• OPTION
• OPTION
REAR LARGE FENDER 403
REAR LARGE FENDER 409
REAR LARGE FENDER 411
BELLY GUARD 415
REAR GRILLE GROUP <STEEL PLATE> 417
LIFT ARM <HIGH LIFT ARM SPEC > 419
TILT CYLINDER <HIGH LIFT ARM SPEC > 421
HYDRAULIC LINE <HIGH LIFT ARM SPEC > 423
CABLE MOUNT <HIGH LIFT ARM SPEC > 425
FAN MOTOR HYDRAULIC LINE <FOR REVERSING 427
RELIEF VALVE MOUNT <FOR REVERSING FAN> 429
MOTOR MOUNT <FOR REVERSING FAN> 431
FAN MOTOR <FOR REVERSING FAN> 433
FAN MOTOR <FOR REVERSING FAN> 435
ELECTRICAL EQUIPMENT MOUNT <FOR REVERSIN 437
RADIATOR MOUNT <FOR EASY CLEANING> 439
RADIATOR MOUNT <DUST-PROOF TYPE> 443
FRONT CHASSIS HYDRAULIC LINE <3 WAY P 445
FRONT CHASSIS HYDRAULIC LINE <3WAY PIPIN 449
PILOT HYDRAULIC LINE <3 WAY PIPING> 451
PILOT HYDRAULIC LINE <3 WAY PIPING> 453
HYDRAULIC LINE <3 WAY PIPING> 455
OIL PIPE MOUNT <3 WAY PIPING> 457
CONTROL VALVE 459
PILOT VALVE <3WAY PIPING> 461
PILOT VALVE <3WAY PIPING> 463
VALVE CONTROL GROUP <SINGLE LEVER> 465
VALVE CONTROL GROUP <FOR HYDRAULIC SIN 467
VALVE CONTROL GROUP <FOR HYDRAULIC SIN 469
PILOT HYDRAULIC LINE <SINGLE LEVER> 471
PILOT HYDRAULIC LINE <FOR HYDRAULIC SI 473
PILOT HYDRAULIC LINE <FOR HYDRAULIC SI 475
PILOT VALVE 477
RIDE CONTROL – HYDRAULIC LINE 479
RIDE CONTROL – ACCUMULATOR 483
RIDE CONTROL – ELECTRICAL WIRING 485
EMERGENCY STEERING GROUP 487
EMERGENCY STEERING – VALVE GROUP 489
CABLE MOUNT 491
STEERING WHEEL MOUNT 493
SHIFT LEVER GROUP <STEERING WHEEL> 495
TILT CASE GROUP <STEERING WHEEL> 497
ORBITROLL 499
ORBITROLL 501
OPERATION STAND GROUP <STEERING WHEEL> 503
SEAT MOUNT <STEERING WHEEL> 505
PILOT HYDRAULIC LINE <STEERING WHEEL> 507
STEERING VALVE 509
STOP VALVE MOUNT 511
STOP VALVE 515
AIR DUCT MOUNT 519
SWITCH MOUNT <STEERING WHEEL> 521
CABLE MOUNT <STEERING WHEEL> 523
MULTI CONTROL VALVE 525
MULTI CONTROL VALVE 527
HYDRAULIC LINE <TWO-STEP RELIEF VALVE> 529
CABLE MOUNT <TWO-STEP RELIEF VALVE> 533
COVER MOUNT – ENGINE ROOM <DUST-PROOF 535
COVER MOUNT – UNDER COVER <DUST-PROOF 539
SPONGE MOUNT <DUST-PROOF SPEC > 541
BATTERY CUT OFF SWITCH 543
4-WAY FLASHER GROUP 545
• HOT SLAG
• HOT SLAG SPEC
FRONT CHASSIS GROUP 547
FUEL TANK GROUP 549
OIL TANK GROUP 551
FLOOR BOARD GROUP 555
STEP & HANDRAIL GROUP 557
REAR GRILL GROUP 561
COVER MOUNT 563
GREASE PIPING <FOR FRONT> 567
FRONT LAMP MOUNT 569
BATTERY & GREASE GUN MOUNT 571
ELECTRICAL WIRING – FRONT CHASSIS 573
ELECTRICAL WIRING – REAR CHASSIS 577
ELECTRICAL WIRING – FLOOR BOARD 581
SWITCH MOUNT <FOR EMERGENCY E/G STOP> 583
SWITCH MOUNT <FOR EMERGENCY E/G STOP> 585
RADIATOR GROUP 589
RADIATOR 591
WATER LINE 593
AIR CLEANER GROUP – PRECLEANER 595
FUEL LINE 599
FAN MOTOR HYDRAULIC LINE <FOR REVERSI 601
RELIEF VALVE MOUNT <FOR REVERSING FAN> 603
MOTOR MOUNT <FOR REVERSING FAN> 605
FAN MOTOR <FOR REVERSING FAN> 607
FAN MOTOR <FOR REVERSING FAN> 609
ELECTRICAL EQUIPMENT MOUNT <FOR REVERS 611
TRANSMISSION HYDRAULIC LINE 613
FRONT AXLE GROUP 615
TIRE & DISC WHEEL GROUP 617
BRAKE LINE – FRONT CHASSIS 619
BRAKE LINE – FLOOR BOARD 621
BRAKE LINE – REAR CHASSIS 623
BRAKE LINE – AXLE 625
BRAKE LINE – ACCUMULATOR 627
BRAKE LINE – REAR CHASSIS <FOR PARKING 629
VALVE MOUNT <FOR PARKING BRAKE RELEASE 633
BRAKE LINE – FLOOR BOARD <FOR PARKING B 637
LABEL MOUNT <FOR PARKING BRAKE RELEASE 639
WIND SHIELD GROUP <FOR PARKING BRAKE R 641
BUCKET POSITIONER GROUP 643
LOADING HYDRAULIC LINE – FRONT CHASSI 645
LOADING HYDRAULIC LINE – REAR CHASSIS 647
LOADING HYDRAULIC LINE – STEERING CYL 649
LOADING HYDRAULIC LINE – CENTER PIN 651
PILOT HYDRAULIC LINE 653
PILOT HYDRAULIC LINE – FRONT CHASSIS 655
PILOT HYDRAULIC LINE – REAR CHASSIS 657
MARKING GROUP 659
MIRROR GROUP 661
WINDOW GLASS MOUNT 663
CAB ACCESSORIES MOUNT 667
FAN ASSY 671
CAB OPTION PARTS 673
AIR DUCT GROUP – FLOOR BOARD 677
• COLD HANDLING SPEC
• COLD HANDLING SPEC
LIFT ARM GROUP 679
PIN MOUNT 681
REAR CHASSIS GROUP 683
CONTROL BOX COVER MOUNT 687
DECK & FENDER GROUP 689
RADIATOR GUARD MOUNT 691
COVER MOUNT 693
GREASE PIPING <FOR FRONT CHASSIS> 695
TRANSMISSION HYDRAULIC LINE 699
FRONT CHASSIS HYDRAULIC LINE <3-WAY PIPI 701
FRONT PILOT HYDRAULIC LINE <3-WAY PIPING 703
PILOT HYDRAULIC LINE <3-WAY PIPING> 705
PILOT HYDRAULIC LINE <3-WAY PIPING> 707
HYDRAULIC LINE <3-WAY PIPING> 709
OIL PIPE MOUNT <3-WAY PIPING> 711
CONTROL VALVE <3-WAY PIPING> 715
PILOT VALVE <3-WAY PIPING> 717
PILOT VALVE <3-WAY PIPING> 719
FRONT AXLE GROUP 721
REAR AXLE GROUP 723
BUCKET POSITIONER GROUP 725
LOADING HYDRAULIC LINE – FRONT CHASSIS 727
TILT CYLINDER 729
MIRROR GROUP 733
• PARTS NO INDEX 736
S.M 5/2/2025