Kawasaki 85ZIV Wheel Loader NISSAN PE6T34 Engine Shop Manual – PDF

Language : English
Pages : 382
Downloadable : Yes
File Type : PDF

OUTLINE
00
General View Specifications
Layout of Main Components
Recommended Lubricants
Lubrication Chart
Weight of Main Components
Hexagon Bolt Tightening Torque
00-010
Hose Band Tightening Torque
00-012
Liquid Gasket and Screw Lock Agent-
00-013
Cautions regarding Welding Repair Service
00-014
MEASUREMENT FOR PERFORMANCE CHECK
Safety Precautions
03
03-002
Standard Measurement Values for Performance Check 03-003
Preparation for Performance Check-
03-005
Measuring Engine Speed-
03-007
Measuring Clutch Oil Pressure and Time Lag
03-011
Measuring Cylinder Drift
03-013
Measuring Boom Rising Time
03-015
Measuring Full Steering Time
03-016
Measuring Relief Valve Setting Pressures
03-017
Checking Brake Performance
03-021
Measuring Air Line Setting Pressure
Measuring Air Charging Time
Measuring Number of Brake Pedal Applications– Measuring Declutch Engagement
Measuring Radiator Cooling Capability
FUNCTIONS AND STRUCTURE
12
Front Chassis
Rear Chassis
12-002
12-004
12-008
FUNCTIONS AND STRUCTURE
32
Torque Converter and Transmission
Construction
32-002
Gear Arrangement
(viewed from second propeller shaft side)
32-003
Operation of Torque Converter
32-004
Clutch Pack
32-005
Clutch Plate
Gear Pump
Power Flow
Hydraulic System Diagram
Hydraulic Circuit Diagram
Control Valve
Construction
System Diagram
Operation of Solenoid Valve
Modulation Mechanism
Specified Pressure Holding
(traveling at forward 1st speed)
32-020
Manual Operation of Clutch Solenoid Valve
32-024
INSPECTION AND ADJUSTMENT
63
Cautions Regarding Electric Circuit Check–
63-002
Flow Chart for Troubleshooting of Electrical
Transmission Control System
63-004
Judgment of Abnormal Operation of Transmission Controller
63-005
On/Off Condition of Transmission Controller LED Indicators
63-006
Checking Shift Lever Input Circuit
63-008
Checking Inching Input Circuit
63-010
Checking PUS (QUAD) Switch Input Circuit
63-012
Checking Speed Sensor Input Circuit
63-013
Checking Clutch Solenoid Valve Output Circuit-
63-014
Checking Trimmer Plug Solenoid Valve
63-016
Checking Neutral Relay Circuit
63-018
Checking Parking Brake Circuit
63-020
Checking Engine Stopper Circuit Checking Gauge Circuit-

Safety Precautions:
The most important point in providing repair service is safety. To ensure safety, observe the general cautions described below.
This manual is intended for properly trained and equipped service technicians.
●Carefully read this manual to thoroughly understand the operation method before you operate or repair the machine.
Be sure to wear appropriate clothes and protectors, such as safety boots, hard hat and goggles.
●Place the machine on a level and solid ground, and place chocks against the wheels to prevent movement.
●Remove the cable from the battery before starting the service work, and attach a “DO NOT OPERATE!” tag to the steering wheel.
Be sure to release the internal pressure before you remove a pipe, such as the hydraulic oil, air, or engine coolant pipe.
Be sure to apply the articulation stopper before starting work.
●While supporting the bottom of the chassis using a jack, be sure to support the chassis using the blocks.
When the boom or bucket is raised or when a unit is lifted by a crane, be sure to place a stand or adequate cribbing under the unit to prevent unexpected dropping.
●Do not start to work in an enclosed area if adequate ventilation is not provided.
To remove a heavy unit (20kg (40 lbs) or more), be sure to use a crane or other lifting tool.
Just after stopping operation, be careful not to directly touch a hot component. You may get burned.
Contact tire manufacturer’s local dealer for tire servicing and changing.
Always store the tools in good condition, and use them properly.
Keep the work area clean. Clean up spills immediately.
Avoid the use of flammable solvents and cleaners.
●When working outdoors keep work areas, ladders, steps, decks and work platforms clear of snow, ice, and mud.
Use safe work platforms to reach higher areas of the machine.