Kawasaki 85ZIV-2 WHEEL LOADER SHOP MANUAL AAA-S85N3E01-00Z – PDF DOWNLOAD
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Kawasaki 85ZIV-2 WHEEL LOADER SHOP MANUAL AAA-S85N3E01-00Z – PDF DOWNLOAD
Measurement for Performance Check
SERIAL NUMBERS
85N3-9001 and up.
Description
Kawasaki 85ZIV-2 WHEEL LOADER SHOP MANUAL AAA-S85N3E01-00Z – PDF DOWNLOAD
FILE DETAILS:
Kawasaki 85ZIV-2 WHEEL LOADER SHOP MANUAL AAA-S85N3E01-00Z – PDF DOWNLOAD
Language :English
Pages : 69
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Kawasaki 85ZIV-2 WHEEL LOADER SHOP MANUAL AAA-S85N3E01-00Z – PDF DOWNLOAD
Measurement for Performance Check
SERIAL NUMBERS
85N3-9001 and up.
- To ensure good machine performance , reduce failures or problems, and prolong the service life of each component,
it is necessary to operate the machine as is directed in the Operator and Maintenance Manual. - To effectively diagnose and repair the machine, it is important to follow the guidelines laid out in this Shop Manual.
Measurement for Performance Check
- The purpose of this manual is to provide information on the product and the correct maintenance and repair methods.
Please read this manual to ensure correct troubleshooting and good repair service. - This manual will be periodically reviewed and revised for more satisfactory content. If you have any opinion or
requests, please inform us.
Safety Precautions
The most important point in providing repair service is safety. To ensure safety, observe the general cautions
described below.
ใปThis manual is intended for properly trained and equipped service technicians.
ใปAny work on the machine must be performed by the trained personnel only.
ใปCarefully read this manual to thoroughly understand the operation method before you operate or repair the
machine.
ใปBe sure to wear appropriate clothes and protectors, such as safety boots, hard hat and goggles.
ใปPlace the machine on a level and solid ground, and place chocks against the wheels to prevent movement.
ใปRemove the cable from the battery before starting the service work, and attach a “DO NOT OPERATE!” tag to the
steering wheel.
ใปBe sure to release the internal pressure before you remove a pipe, such as the hydraulic oil, air, or engine coolant
pipe.
ใปBe sure to apply the articulation stopper before starting work.
ใปWhile supporting the bottom of the chassis using a jack, be sure to support the chassis using the blocks.
ใปWhen the boom or bucket is raised or when a unit is lifted by a crane, be sure to place a stand or adequate
cribbing under the unit to prevent unexpected dropping.
ใปDo not start to work in an enclosed area if adequate ventilation is not provided.
ใปTo remove a heavy unit (20kg or more), be sure to use a crane or other lifting tool.
ใปJust after stopping operation, be careful not to directly touch a hot component. You may get burned.
ใปContact tire manufacturer’s local dealer for tire servicing and changing.
ใปAlways store the tools in good condition, and use them properly.
ใปKeep the work area clean. Clean up spills immediately.
ใปAvoid the use of flammable solvents and cleaners.
ใปWhen working outdoors keep work areas, ladders, steps, decks and work platforms clear of snow, ice, and mud.
ใปUse safe work platforms to reach higher areas of the machine.
TABLE OF CONTENTS:
Kawasaki 85ZIV-2 WHEEL LOADER SHOP MANUAL AAA-S85N3E01-00Z – PDF DOWNLOAD
Measurement for Performance Check
SERIAL NUMBERS
85N3-9001 and up.
Safety Precautions 3
Safety Symbols 4
Symbols 5
Safety Precautions 6
TROUBLESHOOTING 8
Cautions Regarding Troubleshooting 10
How to Use Quick Troubleshooting Table 11
Torque Converter and Transmission Group 12
Machine does not move in any shift lever position 12
Machine does not move at a certain shift lever position (OR : Machine moves only in a certain shift lever position) 13
Machine moves at the neutral position (Example: Machine moves forward at the neutral position) 14
Large shock at starting or changing speeds /direction 15
Large time lag at starting or changing speed /direction 16
Low power (Defective torque converter or transmission) 17
Torque converter oil is overheating 18
Machine moves reverse when starting to climb up on a slope using inching brake 19
Automatic speed change is not possible 20
PUS switch does not work 21
Hydraulic Group 22
Boom and/or bucket do not move 22
Boom and/or bucket have low power, or move too slowly 23
Excessive cylinder drift 24
Boom and/or bucket are spongy (Holding bucket against the ground is not possible-front wheels off the ground) 25
Bucket positioner (kick-out) does not work 26
Steering is not possible or hard to steer 27
Machine sways, or a shock during steering 28
Abnormal noise in hydraulic system 29
Others 30
Brake Group 31
Brake does not work well (In the worst case, the brake does not work at all) 31
Brake is dragging when released 32
Brake oil level lowers too much 33
Stepping on the brake pedal sounds the buzzer 34
Air pressure does not rise, or too slow in rising (Pressure indicated on the pressure gauge is too small ) 35
Parking brake does not work (or:Releasing the brake is not possible) 36
Electrical Group 37
Engine will not stop even if the starter switch is turned to “OFF” (or:Starting the engine is not possible ) 37
Instrument panel does not indicate properly 38
Breaker of the transmission controller is turned off 39
MEASUREMENT FOR PERFORMANCE CHECK 40
Standard Measurement Values for Performance Check 41
Preparation for Performance Check 43
Measuring Engine Speed 45
Measuring Clutch Oil Pressure and Time Lag 48
Measuring Cylinder Drift 50
Measuring Boom Rising Time 52
Measuring Full Steering Time 53
Measuring Relief Valve Setting Pressures 54
Checking Brake Performance 58
Measuring Air Line Setting Pressure 60
Measuring Air Charging Time 63
Measuring Number of Brake Pedal Applications 64
Measuring Declutch Engagement 65
Measuring Radiator Cooling Capability 66
S.M 6/2/2025
