Kawasaki 6HK1 ISUZU DIESEL ENGINE Wheel Loader(General Information Troubleshooting Information) 85Z7 Shop Manual – PDF DOWNLOAD
FILE DETAILS:
Kawasaki 6HK1 ISUZU DIESEL ENGINE Wheel Loader(General Information Troubleshooting Information) 85Z7 Shop Manual – PDF DOWNLOAD
SN 85J1-5001 and up
PN 93211-00560
Language : English
Pages : 351
Downloadable : Yes
File Type : PDF
Pages : 351
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Kawasaki 6HK1 ISUZU DIESEL ENGINE Wheel Loader(General Information Troubleshooting Information) 85Z7 Shop Manual – PDF DOWNLOAD
SN 85J1-5001 and up
PN 93211-00560
Introduction (All)4
Safety Information5
14A Service Information Guide (All) 6
Contents included in service information7
Plastic gauge 9
Recommended liquid gasket11
Thread locking adhesive agent13
Term 14
Abbreviations15
Standard bolts 19
15 Description Engine26
15B Maintenance Information26
Primary specifications 27
Function, Structure, Operation 31
Maintenance precautions82
Introduction to the trouble diagnosis85
15C Functional Inspection96
Starting system check97
Fuel system check98
Air intake system check99
Exhaust system check100
EGR control system check101
Glow control system check 102
DPD control system check103
OBD system check106
Inspection of the diagnostic light warning light illumination circuit system107
Inspection of the diagnostic light warning light blinking circuit system108
Inspection of the starter circuit system109
Engine compression pressure inspection110
Lubrication system check112
15D Symptom 114
DPD system manual regeneration frequently 115
DPD system regeneration long time 116
Engine start failure117
Engine stalling 119
Engine hunching, rough idling 121
Excessive white smoke in the exhaust gas122
Excessive black smoke in the exhaust gas123
Abnormal noise124
Large fuel consumption125
Large oil consumption 127
Insufficient engine output128
15E DTC Information 130
DTC P00xx 132
P0016 (Flash Code 16) 132
P0045 (33)133
P0087 (225) 134
P0088 (118) 135
P0089 (151) 136
P0091 (247) 137
P0092 (247) 138
P0093 (227) 139
DTC P01xx 140
P0102 (Flash Code 91) 140
P0103 (91)141
P0112 (22)142
P0113 (22)143
P0117 (23)144
P0118 (23)145
P0122 (43)146
P0123 (43)147
P0182 (211) 148
P0183 (211) 149
P0192 (245) 150
P0193 (245) 151
DTC P02xx 152
P0201 (Flash Code 271)152
P0202 (272) 153
P0203 (273) 154
P0204 (274) 155
P0205 (275) 156
P0206 (276) 157
P0217 (542) 158
P0219 (543) 159
P0234 (42)160
P0237 (32)161
P0238 (32)162
DTC P03xx 163
P0335 (Flash Code 15) 163
P0336 (15)164
P0340 (14)165
DTC P04xx 166
P0404 (Flash Code 45) 166
P0409 (44)167
P041C (27)168
P041D (27)169
P0426 (143) 170
P0427 (48)171
P0428 (48)172
P042B (145) 173
P042C (49)174
P042D (49)175
DTC P05xx 176
P0522 (Flash Code 294)176
P0523 (294) 177
P0560 (155) 178
P0563 (35)179
DTC P06xx 180
P0601 (Flash Code 53) 180
P0602 (154) 181
P0604 (153) 182
P0606 (51)183
P060B (36)184
P0638 (61)185
P0641 (55)186
P0650 (77)187
P0651 (56)188
P0685 (416) 189
P0687 (416) 190
P0697 (57)191
DTC P1xxx 192
P1093 (Flash Code 227)192
P1112 (295) 193
P1113 (295) 194
P1261 (34)195
P1262 (34)196
P1293 (211) 197
P1294 (211) 198
P1404 (45)199
P1455 (132) 200
P1471 (149) 201
P1621 (54)202
P1655 (57)203
P1669 (75)204
DTC P2xxx 205
P2122 (Flash Code 121)205
P2123 (121) 206
P2127 (122) 207
P2128 (122) 208
P2138 (124) 209
P2146 (158) 210
P2149 (159) 211
P2228 (71)212
P2229 (71)213
P242F (131) 214
P2452 (142) 215
P2453 (141) 216
P2454 (47)217
P2455 (47)218
P2456 (47)219
P2458 (139) 220
DTC U00xx 221
U0001 (Flash Code 84) 221
U0073 (84)222
U0101 (85)223
U0110 (87)224
DTC mapping table 225
1A Engine Control 230
Safety Information5
14A Service Information Guide (All) 6
Contents included in service information7
Plastic gauge 9
Recommended liquid gasket11
Thread locking adhesive agent13
Term 14
Abbreviations15
Standard bolts 19
15 Description Engine26
15B Maintenance Information26
Primary specifications 27
Function, Structure, Operation 31
Maintenance precautions82
Introduction to the trouble diagnosis85
15C Functional Inspection96
Starting system check97
Fuel system check98
Air intake system check99
Exhaust system check100
EGR control system check101
Glow control system check 102
DPD control system check103
OBD system check106
Inspection of the diagnostic light warning light illumination circuit system107
Inspection of the diagnostic light warning light blinking circuit system108
Inspection of the starter circuit system109
Engine compression pressure inspection110
Lubrication system check112
15D Symptom 114
DPD system manual regeneration frequently 115
DPD system regeneration long time 116
Engine start failure117
Engine stalling 119
Engine hunching, rough idling 121
Excessive white smoke in the exhaust gas122
Excessive black smoke in the exhaust gas123
Abnormal noise124
Large fuel consumption125
Large oil consumption 127
Insufficient engine output128
15E DTC Information 130
DTC P00xx 132
P0016 (Flash Code 16) 132
P0045 (33)133
P0087 (225) 134
P0088 (118) 135
P0089 (151) 136
P0091 (247) 137
P0092 (247) 138
P0093 (227) 139
DTC P01xx 140
P0102 (Flash Code 91) 140
P0103 (91)141
P0112 (22)142
P0113 (22)143
P0117 (23)144
P0118 (23)145
P0122 (43)146
P0123 (43)147
P0182 (211) 148
P0183 (211) 149
P0192 (245) 150
P0193 (245) 151
DTC P02xx 152
P0201 (Flash Code 271)152
P0202 (272) 153
P0203 (273) 154
P0204 (274) 155
P0205 (275) 156
P0206 (276) 157
P0217 (542) 158
P0219 (543) 159
P0234 (42)160
P0237 (32)161
P0238 (32)162
DTC P03xx 163
P0335 (Flash Code 15) 163
P0336 (15)164
P0340 (14)165
DTC P04xx 166
P0404 (Flash Code 45) 166
P0409 (44)167
P041C (27)168
P041D (27)169
P0426 (143) 170
P0427 (48)171
P0428 (48)172
P042B (145) 173
P042C (49)174
P042D (49)175
DTC P05xx 176
P0522 (Flash Code 294)176
P0523 (294) 177
P0560 (155) 178
P0563 (35)179
DTC P06xx 180
P0601 (Flash Code 53) 180
P0602 (154) 181
P0604 (153) 182
P0606 (51)183
P060B (36)184
P0638 (61)185
P0641 (55)186
P0650 (77)187
P0651 (56)188
P0685 (416) 189
P0687 (416) 190
P0697 (57)191
DTC P1xxx 192
P1093 (Flash Code 227)192
P1112 (295) 193
P1113 (295) 194
P1261 (34)195
P1262 (34)196
P1293 (211) 197
P1294 (211) 198
P1404 (45)199
P1455 (132) 200
P1471 (149) 201
P1621 (54)202
P1655 (57)203
P1669 (75)204
DTC P2xxx 205
P2122 (Flash Code 121)205
P2123 (121) 206
P2127 (122) 207
P2128 (122) 208
P2138 (124) 209
P2146 (158) 210
P2149 (159) 211
P2228 (71)212
P2229 (71)213
P242F (131) 214
P2452 (142) 215
P2453 (141) 216
P2454 (47)217
P2455 (47)218
P2456 (47)219
P2458 (139) 220
DTC U00xx 221
U0001 (Flash Code 84) 221
U0073 (84)222
U0101 (85)223
U0110 (87)224
DTC mapping table 225
1A Engine Control 230
DESCRIPTION:
Kawasaki 6HK1 ISUZU DIESEL ENGINE Wheel Loader(General Information Troubleshooting Information) 85Z7 Shop Manual – PDF DOWNLOAD
SN 85J1-5001 and up
PN 93211-00560
Foreword:
This manual contains the following information for servicing the ISUZU DIESEL ENGINE 6HK1; Interim Tier 4 compatible engine installed on the Kawasaki 85Z7 Wheel Loader.
General Information:
Service Information
Maintenance Information
Troubleshooting Information:
Symptom
DTC Information
Engine Control
Safety Information:
1. Repair work Safety Information
1. Use an engine stand when demounting the engine from the equipment
Be sure not to place the engine directly on the
ground or allow the oil pan to come into contact with the ground.
2. When performing a procedure with two or more people, make sure to ensure each other’s safety.
3. When repairing the electrical system, make sure to disconnect the cable from the negative (-) battery terminal before working. Keep fire away when removing the battery cover.
1. Repair work Safety Information
1. Use an engine stand when demounting the engine from the equipment
Be sure not to place the engine directly on the
ground or allow the oil pan to come into contact with the ground.
2. When performing a procedure with two or more people, make sure to ensure each other’s safety.
3. When repairing the electrical system, make sure to disconnect the cable from the negative (-) battery terminal before working. Keep fire away when removing the battery cover.
4. Do not leave the engine running for an extended period of time or perform painting in a poorly ventilated working environment
5. Make sure to use only the special tools if the procedure requires them for the work. Performing the procedure using other tools may cause damage to parts or personal injury.
6. Inspect the tools, instruments, and special tools regularly, and prepare them before working. Do not use tools such as a wrench that has lost its edges, a hammer with fayed edges, or a chipped chisel. 7. When performing work using a device such as a grinder, crane or welder, make sure to pay sufficient attention to the handling precautions.
War work clothes and safety equipments in the other operations as well.
8. Be sure to check that there is no fuel leaks when performing maintenance on fuel systems.
5. Make sure to use only the special tools if the procedure requires them for the work. Performing the procedure using other tools may cause damage to parts or personal injury.
6. Inspect the tools, instruments, and special tools regularly, and prepare them before working. Do not use tools such as a wrench that has lost its edges, a hammer with fayed edges, or a chipped chisel. 7. When performing work using a device such as a grinder, crane or welder, make sure to pay sufficient attention to the handling precautions.
War work clothes and safety equipments in the other operations as well.
8. Be sure to check that there is no fuel leaks when performing maintenance on fuel systems.
G.B 05/02/25