Shop Manual for Kawasaki 65ZIV Wheel Loader w/ Isuzu 6BG1 Engine PDF

Description

Kawasaki 65ZIV Wheel Loader(Troubleshooting01) Isuzu 6BG1 Engine Shop Manual -PDF DOWNLOAD

FILE DETAILS:

Kawasaki 65ZIV Wheel Loader (Troubleshooting 01)Isuzu 6BG1 Engine Shop Manual -PDF DOWNLOAD

PN AAA-S65J2E01-954

Language : English
Pages : 50
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Kawasaki 65ZIV Wheel Loader (Troubleshooting 01)Isuzu 6BG1 Engine Shop Manual -PDF DOWNLOAD

PN AAA-S65J2E01-954

Troubleshooting
01
General Troubleshooting
Cautions Regarding Troubleshooting 01-003
How to Use Quick Troubleshooting Table 01-004
Safety Precautions 01-005
Quick Troubleshooting Table 01-006
Power Group
Engine hard to start or will not start 01-006
Excessive black smoke from exhaust 01-007
Exhaust smoke is white / blue 01-007
Engine runs rough or misfiring 01-008
Engine has low power 01-009
Excessive oil consumption 01-010
Excessive fuel consumption 01-011
Engine produces an abnormal noise 01-012
Engine is overheating 01-013
Torque Converter and Transmission Group
Machine does not move in any shift lever position 01-014
Machine does not move at a certain shift lever position 01-015
(or: Machine moves only in a certain shift lever position)
Machine moves at the neutral position 01-016
(Example: Machine moves forward at the neutral position)
Large shock at starting or changing speeds/direction 01-017
Large time lag at starting or changing speed/direction 01-018
Low power 01-019
(Defective torque converter or transmission)
Torque converter oil is overheating 01-020
Machine moves reverse when starting 01-021
(Climbing up on a slope using the inching brake)
Automatic speed change is not possible 01-022
PUS (QUAD) switch does not work 01-023
Hydraulic Group
Boom and/or bucket do not move 01-024
Boom and/or bucket have low power or move too slowly 01-025
Excessive cylinder drift 01-026
**Boom

DESCRIPTION:

Kawasaki 65ZIV Wheel Loader (Troubleshooting 01)Isuzu 6BG1 Engine Shop Manual -PDF DOWNLOAD

PN AAA-S65J2E01-954

Safety Precautions

The most important point in providing repair service is safety. To ensure safety, observe the general cautions described below.

• This manual is intended for properly trained and equipped service technicians.
• Carefully read this manual to thoroughly understand the operation method before you operate or repair the machine.
• Wear appropriate clothes and protectors, such as safety boots, a hard hat, and goggles.
• Place the machine on a level and solid ground, and place chocks against the wheels to prevent movement.
• Remove the battery cable before starting service work, and attach a “DO NOT OPERATE” tag to the steering wheel.
• Release internal pressure before removing a pipe, such as hydraulic oil, air, or engine coolant pipe.
• Apply the articulation stopper before starting work.
• Support the chassis with blocks when using a jack to hold the bottom of the chassis.
• Use a stand or adequate cribbing under the unit when the boom or bucket is raised or lifted by a crane to prevent unexpected dropping.
• Do not start work in an enclosed area if adequate ventilation is not provided.
• Use a crane or lifting tool for heavy units (20kg/40 lbs or more).
• Avoid touching hot components just after stopping operation to prevent burns.
• Contact the manufacturer’s local dealer for tire servicing and changing.
• Store tools in good condition and use them properly.
• Keep the work area clean. Clean up spills immediately.
• Avoid using flammable solvents and cleaners.
• When working outdoors, keep walk areas, ladders, steps, and decks clear of snow, ice, and mud.
• Use safe work platforms to reach higher areas of the machine.

G.B 14/02/25