Kawasaki 115ZIV-2 CUMMINS QSK19-C Engine WHEEL LOADER SHOP MANUAL AAA-S11C3V14-012

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Kawasaki 115ZIV-2 CUMMINS QSK19-C Engine WHEEL LOADER SHOP MANUAL AAA-S11C3V14-012 – PDF DOWNLOAD

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Kawasaki 115ZIV-2 CUMMINS QSK19-C Engine WHEEL LOADER SHOP MANUAL AAA-S11C3V14-012 – PDF DOWNLOAD

Language :English
Pages :307
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

Kawasaki 115ZIV-2 CUMMINS QSK19-C Engine WHEEL LOADER SHOP MANUAL AAA-S11C3V14-012 – PDF DOWNLOAD

AAA-S11C3V14-012
CUMMINS QSK19-C Engine
SERIAL NUMBERS
11C3-5501 and up.
(93216-00091)

Disassembly & Reassembly
Service Standard

FOREWORD
To ensure good machine performance, reduce failures or problems, and prolong the service life of each component,
it is necessary to operate the machine as is directed in the Operator and Maintenance Manual.
To effectively diagnose and repair the machine, it is important to follow the guidelines laid out in this Shop Manual.
Disassembly & Reassembly
Service Standard
The purpose of this manual is to provide information on the product and the correct maintenance and repair methods.
Please read this manual to ensure correct troubleshooting and good repair service.
This manual will be periodically reviewed and revised for more satisfactory content. If you have any opinion or
requests, please inform us.

Safety Precautions
The most important point in providing repair service is safety. To ensure safety, observe the general cautions
described below.
・This manual is intended for properly trained and equipped service technicians.
・Any work on the machine must be performed by the trained personnel only.
・Carefully read this manual to thoroughly understand the operation method before you operate or repair the
machine.
・Be sure to wear appropriate clothes and protectors, such as safety boots, hard hat and goggles.
・Place the machine on a level and solid ground, and place chocks against the wheels to prevent movement.
・Remove the cable from the battery before starting the service work, and attach a “DO NOT OPERATE!” tag to the
steering wheel.
・Be sure to release the internal pressure before you remove a pipe, such as the hydraulic oil, air, or engine coolant
pipe.
・Be sure to apply the articulation stopper before starting work.
・While supporting the bottom of the chassis using a jack, be sure to support the chassis using the blocks.
・When the boom or bucket is raised or when a unit is lifted by a crane, be sure to place a stand or adequate
cribbing under the unit to prevent unexpected dropping.
・Do not start to work in an enclosed area if adequate ventilation is not provided.
・To remove a heavy unit (20kg (40 lbs) or more), be sure to use a crane or other lifting tool.
・Just after stopping operation, be careful not to directly touch a hot component. You may get burned.
・Contact tire manufacturer’s local dealer for tire servicing and changing.
・Always store the tools in good condition, and use them properly.
・Keep the work area clean. Clean up spills immediately.
・Avoid the use of flammable solvents and cleaners.
・When working outdoors keep work areas, ladders, steps, decks and work platforms clear of snow, ice, and mud.
・Use safe work platforms to reach higher areas of the machine.
TABLE OF CONTENTS:

Kawasaki 115ZIV-2 CUMMINS QSK19-C Engine WHEEL LOADER SHOP MANUAL AAA-S11C3V14-012 – PDF DOWNLOAD

AAA-S11C3V14-012
CUMMINS QSK19-C Engine
SERIAL NUMBERS
11C3-5501 and up.
(93216-00091)

Disassembly & Reassembly
Service Standard

Chassis Group 14-1
Power Group 24-1
Torque Converter & Transmission Group 34-1
Hydraulic Group 44-1
Brake Group 54-1
Electrical Group 64-1
CHASSIS GROUP
14
Disassembly and Reassembly
Removing and Reinstalling Deck 14-2
Removing and Reinstalling Fuel Tank 14-3
Removing and Reinstalling Hydraulic Tank 14-4
Removing and Reinstalling Engine Room 14-5
Removing and Reinstalling ROPS 14-8
Removing and Reinstalling Cab 14-9
Removing and Reinstalling Floor Board 14-12
Removing and Reinstalling Boom 14-14
Removing and Reinstalling Center Pin 14-17

S.M 9/2/2025