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John Deere 9460RT, 9510RT, & 9560RT Tractors Repair Technical Manual TM110919 – PDF DOWNLOAD
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John Deere 9460RT, 9510RT, & 9560RT Tractors Repair Technical Manual TM110919 – PDF DOWNLOAD
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Description
John Deere 9460RT, 9510RT, & 9560RT Tractors Repair Technical Manual TM110919 – PDF DOWNLOAD
FILE DETAILS:
John Deere 9460RT, 9510RT, & 9560RT Tractors Repair Technical Manual TM110919 – PDF DOWNLOAD
Language : English
Pages : 936
Downloadable : Yes
File Type : PDF
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DESCRIPTION:
John Deere 9460RT, 9510RT, & 9560RT Tractors Repair Technical Manual TM110919 – PDF DOWNLOAD
Foreword
- This manual is written for an experienced technician. Essential and recommended tools required in performing certain service work are identified in this manual.
- Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.
- Technical manuals are used to provide service information. The Repair Technical Manual tells how to repair the components. The Operation and Test Technical Manual helps you quickly identify the majority of failures.
Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential and recommended tools, other material needed to do the job, service parts kits, specifications, wear tolerances, and torque values. - Technical manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.
- Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.
TABLE OF CONTENTS:
John Deere 9460RT, 9510RT, & 9560RT Tractors Repair Technical Manual TM110919 – PDF DOWNLOAD
Contents................................................................................................................ 3 General Information................................................................................................. 6 Safety.......................................................................................................... 7 Recognize Safety Information................................................................................ 7 Understand Signal Words..................................................................................... 7 Follow Safety Instructions.................................................................................. 7 Wear Protective Clothing.................................................................................... 8 Service Machines Safely..................................................................................... 8 Stay Clear of Rotating Drivelines........................................................................... 8 Handle Fluids Safely—Avoid Fires............................................................................ 9 Prevent Battery Explosions.................................................................................. 9 Prepare for Emergencies..................................................................................... 9 Remove Paint Before Welding or Heating...................................................................... 10 Avoid Heating Near Pressurized Fluid Lines.................................................................. 10 Handle Starting Fluid Safely................................................................................ 10 Avoid Hot Exhaust........................................................................................... 11 Clean Exhaust Filter Safely................................................................................. 12 Prevent Acid Burns.......................................................................................... 13 Handle Agricultural Chemicals Safely........................................................................ 14 Clean Vehicle of Hazardous Pesticides....................................................................... 14 Handling Batteries Safely................................................................................... 15 Avoid Harmful Asbestos Dust................................................................................. 16 Decommissioning — Proper Recycling and Disposal of Fluids and Components.................................... 16 Avoid High-Pressure Fluids.................................................................................. 17 Wait Before Opening High-Pressure Fuel System............................................................... 17 Service Accumulator Systems Safely.......................................................................... 17 Protect Against High Pressure Spray......................................................................... 18 Service Cooling System Safely............................................................................... 18 Prevent Machine Runaway..................................................................................... 18 Keep ROPS Installed Properly................................................................................ 19 Avoid Backover Accidents.................................................................................... 19 Park Machine Safely......................................................................................... 19 Support Machine Properly.................................................................................... 20 Work in Clean Area.......................................................................................... 20 Work In Ventilated Area..................................................................................... 20 Illuminate Work Area Safely................................................................................. 21 Use Proper Lifting Equipment................................................................................ 21 Service Tires Safely........................................................................................ 22 Instructional Seat.......................................................................................... 22 Service Front-Wheel Drive Tractor Safely.................................................................... 23 Use Steps and Handholds Correctly........................................................................... 23 Transport Tractor Safely.................................................................................... 23 Practice Safe Maintenance................................................................................... 24 Use Proper Tools............................................................................................ 24 Construct Dealer-Made Tools Safely.......................................................................... 25 Replace Safety Signs........................................................................................ 25 Install All Guards.......................................................................................... 25 Live With Safety............................................................................................ 26 General Information............................................................................................. 27 List of References.......................................................................................... 27 Trademarks.................................................................................................. 28 Sealants and Adhesives Cross-Reference Chart................................................................ 30 Metric Bolt and Screw Torque Values......................................................................... 32 Unified Inch Bolt and Screw Torque Values................................................................... 33 Face Seal Fittings Assembly and Installation—All Pressure Applications...................................... 34 Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures................................ 35 Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications........................ 36 SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures................................... 37 SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications........................... 38 Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications............................... 39 SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications................................. 39 SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications..................................... 40 External Hexagon Port Plug Torque Chart..................................................................... 40 Prevent Hydraulic System Contamination...................................................................... 41 Check Oil Lines and Fittings................................................................................ 41 Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems.... 42 Identify Zinc-Flake Coated Fasteners........................................................................ 42 Use Torque Wrench Adapter................................................................................... 43 Servicing and Connecting Snap to Connect STC® Fittings...................................................... 44 Use Special Wrench.......................................................................................... 44 Install Hydraulic Fittings.................................................................................. 45 Glossary of Terms........................................................................................... 46 Engine.............................................................................................................. 49 Component Removal and Installation.............................................................................. 51 List of References.......................................................................................... 51 Essential, Recommended, and Fabricated Tools................................................................ 51 Specifications.............................................................................................. 51 Remove 13.5 L Engine........................................................................................ 52 Install 13.5 L Engine....................................................................................... 59 Remove and Install Engine Oil Pan........................................................................... 60 Engine Repair................................................................................................... 61 List of References.......................................................................................... 61 Repair Engine—Use CTM....................................................................................... 61 Fuel, Air, and Cooling Systems...................................................................................... 63 Diesel Fuel System.............................................................................................. 65 List of References.......................................................................................... 65 Essential, Recommended, and Fabricated Tools................................................................ 65 Specifications.............................................................................................. 65 Fuel Tank Components........................................................................................ 66 Remove and Install Left-Hand Fuel Tank...................................................................... 66 Remove and Install Right-Hand Fuel Tank..................................................................... 68 Remove and Install Center Fuel Tank......................................................................... 71 Replace Fuel Filter, Fuel Pump, and Bleed Fuel System....................................................... 72 Air Intake System............................................................................................... 73 List of References.......................................................................................... 73 Specifications.............................................................................................. 73 Air Intake Pipe Connections................................................................................. 73 Remove and Install Intake Housing—13.5 L.................................................................... 75 Remove and Install Aspirator Hose........................................................................... 76 Remove and Install Charge Air Cooler Pipes—13.5 L........................................................... 77 Engine Cooling System........................................................................................... 79 List of References.......................................................................................... 79 Essential, Recommended, and Fabricated Tools................................................................ 79 Other Material.............................................................................................. 79 Specifications.............................................................................................. 80 Draining, Flushing, and Refilling Cooling System—13.5 L Engine.............................................. 82 Test Radiator and Deaeration Tank........................................................................... 91 Test Deaeration Cap......................................................................................... 91 Remove and Install Radiator—13.5 L Engine................................................................... 92 Remove and Install Charge Air Cooler—13.5 L Engine..........................................................100 Inspect Belt Tensioner......................................................................................105 Drive Belt Routings.........................................................................................106 Remove and Install Vari-Cool™ Fan Belt—13.5 L Engine........................................................106 Remove and Install Vari-Cool™ Drive Assembly—13.5 L Engine..................................................108 Remove and Install Vari-Cool™ Fan Driven Assembly—13.5 L Engine............................................109 Repair Vari-Cool™ Drive Assembly—13.5 L Engine..............................................................110 Repair Vari-Cool™ Fan Driven Assembly—13.5 L Engine........................................................120 Check and Fill Vari-Cool™ Fan Sheaves—13.5L Engine..........................................................125 Remove and Install Vari-Cool™ Control Valve.................................................................127 Repair Vari-Cool™ Control Valve.............................................................................128 Coolers and Air Conditioning Condenser..........................................................................129 List of References..........................................................................................129 Essential, Recommended, and Fabricated Tools................................................................129 Specifications..............................................................................................129 Remove and Install Hydraulic Oil and Fuel Cooler............................................................129 Remove and Install Air Conditioner Condenser ...............................................................130 Leak Test Hydraulic Oil Cooler..............................................................................131 Exhaust System..................................................................................................133 List of References..........................................................................................133 Specifications..............................................................................................133 Service Exhaust System......................................................................................133 Electrical..........................................................................................................147 Connectors......................................................................................................149 List of References..........................................................................................149 Essential, Recommended, and Fabricated Tools................................................................149 Other Material..............................................................................................149 Use Electrical Insulating Compound..........................................................................150 Using High-Pressure Washers.................................................................................150 Repair AMP Connector........................................................................................151 Repair AMPSEAL 16™ Connectors...............................................................................152 CAN Controlled SCV Connectors...............................................................................155 Remove Connector Body from Blade Terminals..................................................................157 CINCH™ Wedgebox Connectors..................................................................................158 Exploded View—CINCH™ Flexbox Connectors.....................................................................165 CINCH™ Flexbox Connectors...................................................................................166 Repair CPC™ Blade Type Connectors...........................................................................169 Repair CPC™, Large MATE-N-LOC™, and METRIMATE™ Pin Type Connectors..........................................170 Repair DEUTSCH™ Connectors..................................................................................170 Repair DEUTSCH™ Implement Connectors........................................................................173 Repair ITT Connector........................................................................................176 Repair Small MATE-N-LOC™ Socket Connector...................................................................178 Repair Small MATE-N-LOC™ Pin Connector......................................................................179 Repair (Pull Type) METRI-PACK™ Connectors...................................................................180 Repair (Push Type) METRI-PACK™ Connectors...................................................................181 Repair Molex™ Control Unit Connectors.......................................................................183 Repair Molex Connector......................................................................................187 Repair SUMITOMO™ Connectors.................................................................................188 Repair Tyco Fuel Injector Connector.........................................................................190 Repair Weather Pack™ Connector..............................................................................191 Repair YAZAKI™ Connectors...................................................................................193 Wiring Harness Routings.........................................................................................195 List of References..........................................................................................195 Convenience Outlet #2 Harness (Eur Only)....................................................................196 Convenience Outlet #2 Harness (NA Only).....................................................................197 Convenience Outlet #1 Harness (Eur Only)....................................................................198 Convenience Outlet #1 Harness (NA Only).....................................................................199 Roof Control Unit Power Cable...............................................................................200 Cab Control Unit Power Cable................................................................................201 13L Alternator Power Cable..................................................................................202 Positive Battery Cable......................................................................................203 Negative Battery Cable......................................................................................204 Cab Power Cable.............................................................................................205 Cab Ground Cable............................................................................................206 Rear Chassis Control Unit Power Cable.......................................................................207 Battery Disconnect Switch Cable.............................................................................208 Auxiliary Power Strip.......................................................................................209 Power Module Relay Harness..................................................................................210 Hood Light Harness..........................................................................................211 Left Tail Light Harness (Eur Only)..........................................................................212 Right Tail Light Harness (Eur Only).........................................................................213 Front Light Bar Harness (Eur Only)..........................................................................214 Rear Light Bar Harness (Eur Only)...........................................................................215 Dual Power Mirror Harness...................................................................................216 Extremity Light Harness (NA Only)...........................................................................217 Front Console Harness (NA Only).............................................................................218 Front Console Harness (Eur Only)............................................................................219 Steering Column Harness.....................................................................................220 ATC Roof Harness............................................................................................221 Manual HVAC Roof Harness....................................................................................222 Auxiliary Audio Harness.....................................................................................223 Microphone Harness..........................................................................................224 Left Fender Harness (NA Only)...............................................................................225 Right Fender Harness (NA Only)..............................................................................226 Left Fender Harness (Eur Only)..............................................................................227 Right Fender Harness (Eur Only).............................................................................228 Key Switch Control Harness..................................................................................229 Rear Implement Lighting and Accessory Harness (NA Only).....................................................230 Rear Implement Lighting and Accessory Harness (Eur Only)....................................................231 Optional Roof Lighting Harness..............................................................................232 Back-up Alarm Harness.......................................................................................233 13.5L Tracks Chassis Harness................................................................................235 PowerTech™ Tracks Chassis Harness...........................................................................239 Rear Chassis Harness (Without Hitch)........................................................................242 Rear Chassis Harness (With Hitch)...........................................................................243 Rear Chassis Harness (Tracks Scraper Only)..................................................................244 PST Transmission Harness....................................................................................245 Exhaust Filter Harness......................................................................................246 PST Cab Harness.............................................................................................247 Rear PTO Harness............................................................................................248 Main Armrest Control Unit Harness...........................................................................249 Standard Armrest Control Unit Harness.......................................................................250 Armrest Control Unit Harness................................................................................251 PST Shift Lever Harness.....................................................................................252 PST Auto Mode Switch Harness................................................................................253 Optional SCV Controls Harness (Scraper Only)................................................................254 Optional SCV Controls Backlighting Extension Harness (Scraper Only).........................................255 CommandCenter™ Display Programming Harness..................................................................256 Draft Sensor Extension Harness..............................................................................257 Fuel Level Sensor Extension Harness.........................................................................258 Autoload™ Harness...........................................................................................259 Backup Hydraulic Pump Positive Cable........................................................................260 Backup Hydraulic Pump Negative Cable........................................................................261 JDLink™ (MTG) Harness.......................................................................................262 JDLink™ (MTG) Satellite Harness.............................................................................263 Roof Lighting Harness (NA Only).............................................................................264 Roof Lighting Harness (Eur Only)............................................................................265 ISO 11786 Cornerpost Harness................................................................................266 Standard Seat Harness.......................................................................................267 Heated Seat Power Harness...................................................................................268 Heated Seat Switch Harness..................................................................................269 Heated Seat Heater Element Harness..........................................................................270 Power Standard Mirror Harness...............................................................................271 Power Extend Mirror Harness.................................................................................272 Left Track Tension Harness..................................................................................273 Right Track Tension Harness.................................................................................274 Charging Circuit................................................................................................275 List of References..........................................................................................275 Disconnect Electrical Circuit...............................................................................275 Repair Alternator—Use CTM...................................................................................275 Replace Alternator..........................................................................................276 Replace Batteries...........................................................................................276 Starting Circuit................................................................................................277 List of References..........................................................................................277 Specifications..............................................................................................277 Repair Starter—Use CTM......................................................................................277 Disconnect Electrical Circuit...............................................................................277 Remove and Install Starter..................................................................................278 Relays, Fuses, Solenoids, and Switches..........................................................................279 List of References..........................................................................................279 Essential or Recommended Tools..............................................................................279 Specifications..............................................................................................280 General Repair Procedures—Solenoids and Switches............................................................280 Disconnect Electrical Circuit...............................................................................281 Removal, Repair, and Installation—Engine Electronics........................................................281 Load Center Fuses and Relays................................................................................281 Remove and Install Master Fuse..............................................................................284 Remove and Install Alternator Master Fuse...................................................................284 Remove and Install Backup Pump Master Fuse..................................................................285 Remove and Install Backup Pump Relay........................................................................285 Remove and Install Start Circuit Relay......................................................................286 Replace Solenoid Valves—PST.................................................................................287 Replace Park Brake Valve Solenoids..........................................................................288 Replace Fan Clutch Solenoids................................................................................288 Replace Starting Aid Switch.................................................................................289 Replace Ignition Switch.....................................................................................290 Replace Key Switch Control..................................................................................291 Replace Neutral Start Switch—PST............................................................................293 Replace Brake Light Switch..................................................................................293 Replace Cab Door Light Switch...............................................................................294 Replace Seat Raise/Lower Switch.............................................................................294 Replace Heated Seat Switch..................................................................................295 Replace Operator Presence Switch............................................................................297 Replace Track Tension Sensor................................................................................297 Replace Track Suspension Pressure Sensor....................................................................298 Replace A/C Dual Pressure Switch............................................................................298 Replace A/C Deicing Switch..................................................................................299 Monitoring Systems and Sensors..................................................................................301 List of References..........................................................................................301 Essential, Recommended, and Fabricated Tools................................................................301 Other Material..............................................................................................301 Specifications..............................................................................................302 General Information—Monitoring Systems......................................................................302 Disconnect Electrical Circuit...............................................................................302 Removal, Repair, and Installation—Engine Electronics........................................................302 Replace Steering Column Module..............................................................................303 Control Unit and Display Identification.....................................................................305 Replace Control Units.......................................................................................306 Replace Engine Coolant Level Sensor.........................................................................306 Replace Engine Coolant Loss Sensor..........................................................................307 Replace Fuel Level Sensor...................................................................................307 Remove, Inspect, and Adjust Clutch Position Sensor..........................................................308 Replace Radar Sensor........................................................................................309 Replace Hydro Charge Pressure Sensor........................................................................309 Replace Steering Cross-Shaft Speed Sensors..................................................................310 Replace Steering Filter Restriction Sensor..................................................................310 Replace Axle Filter Restriction Sensor......................................................................310 Replace Axle Supply Pressure Sensor.........................................................................311 Replace Hydraulic Pump Sensors..............................................................................311 Replace Track Tension Pressure Sensor.......................................................................311 Replace Track Position Sensor...............................................................................312 Replace Hydraulic Oil Temperature Sensor....................................................................312 Replace Hydraulic Oil Filter Restriction Sensor.............................................................313 Replace Hitch Position Sensor...............................................................................313 Remove, Install, and Adjust Draft Sensor....................................................................314 Armrest Control.................................................................................................317 List of References..........................................................................................317 Armrest Test Procedures.....................................................................................317 Remove and Install CommandARM™ Assembly.....................................................................317 Replace Armrest Interface Control Unit (AIC)................................................................319 Replace Engine Speed Control................................................................................320 Replace SCV Control Lever...................................................................................321 Replace Hitch Control.......................................................................................322 Replace Rear PTO Switch.....................................................................................322 Replace iTEC™ Sequence Switch...............................................................................323 Replace Resume Switch.......................................................................................323 Replace Transmission Control (PST)..........................................................................324 Implement and Accessory Connectors..............................................................................325 List of References..........................................................................................325 Replace Seven-Terminal Outlet Socket........................................................................325 Replace Three-Pin Accessory Outlet—Right-Hand Console.......................................................325 Replace Three-Pin Accessory Outlet—Storage Box..............................................................326 Replace and Adjust Field Lights.............................................................................326 Convenience and Accessory Components............................................................................327 List of References..........................................................................................327 Specifications..............................................................................................327 Replace Circulation Blower Motor............................................................................327 Replace Heating, Ventilating, and Air Conditioning (HVAC) Pressurizer Blower Motor..........................328 Replace Wiper Motors........................................................................................330 Replace Windshield Washer Pumps.............................................................................331 Remove Radio and Speakers...................................................................................331 Power Shift Transmission (PST)......................................................................................333 Component Removal and Installation..............................................................................335 List of References..........................................................................................335 Essential, Recommended and Fabricated Tools.................................................................335 Other Material..............................................................................................335 Specifications..............................................................................................336 Remove Transmission.........................................................................................337 Remove and Install Components from Transmission.............................................................341 Install Transmission to Rollover Stand Bracket..............................................................343 Install Transmission........................................................................................345 In-Tractor Repair...............................................................................................349 List of References..........................................................................................349 Essential, Recommended, and Fabricated Tools................................................................349 Other Material..............................................................................................349 Specifications..............................................................................................349 Remove Filter Relief Valve..................................................................................350 Disassemble and Assemble Filter Relief Valve................................................................350 Remove, Repair, and Install Filter Relief Valve Housing.....................................................350 Remove and Install Input and Output Yokes...................................................................352 Repair Internal Park Brake..................................................................................354 Replace Input and Output Shaft Seals........................................................................354 Transmission Repair.............................................................................................357 List of References..........................................................................................357 Repair 18-Speed PST.........................................................................................357 Transmission Cleanup............................................................................................359 List of References..........................................................................................359 Essential, Recommended, and Fabricated Tools................................................................359 Perform Transmission Cleanup................................................................................359 Drive Systems.......................................................................................................361 Component Removal and Installation..............................................................................363 List of References..........................................................................................363 Essential, Recommended, and Fabricated Tools................................................................363 Specifications..............................................................................................363 Remove and Install PTO Clutch...............................................................................364 Replace PTO Clutch Support O-Rings..........................................................................366 Remove and Install PTO Drop Box Assembly....................................................................367 Remove and Install PTO Drop Box Assembly—With Hitch.........................................................369 Engine Coupler..................................................................................................373 List of References..........................................................................................373 Specifications..............................................................................................373 Replace Engine Coupler......................................................................................373 Drive Shafts....................................................................................................377 List of References..........................................................................................377 Specifications..............................................................................................377 Inspect and Replace Universal Joints........................................................................377 Remove and Install Engine-to-Transmission Drive Shaft.......................................................378 Remove and Install Rear Axle Drive Shaft....................................................................380 Remove and Install PTO Drive Shaft..........................................................................381 PTO Clutch......................................................................................................383 List of References..........................................................................................383 Essential, Recommended, and Fabricated Tools................................................................383 Other Material..............................................................................................383 Specifications..............................................................................................384 Cross-Sectional View—PTO Clutch Assembly....................................................................385 Exploded View—PTO Rear Cover and Brake Assembly.............................................................386 Exploded View—PTO Clutch Housing and Shaft..................................................................387 Exploded View—PTO Clutch Assembly...........................................................................388 Disassemble, Inspect, and Assemble PTO Clutch...............................................................388 PTO Clutch Valve................................................................................................397 List of References..........................................................................................397 Essential, Recommended, and Fabricated Tools................................................................397 Specifications..............................................................................................397 Remove and Install PTO Clutch Valve.........................................................................398 Exploded View—PTO Clutch Valve..............................................................................398 Disassemble, Inspect, and Assemble PTO Clutch Valve.........................................................399 PTO Drop Box....................................................................................................401 List of References..........................................................................................401 Essential, Recommended, and Fabricated Tools................................................................401 Other Material..............................................................................................401 Specifications..............................................................................................401 Cross-Sectional View—PTO Housing Assembly...................................................................402 Disassemble, Inspect, and Assemble PTO Drop Box.............................................................403 Rear Axle Assembly..................................................................................................408 Component Removal and Installation..............................................................................409 List of References..........................................................................................409 Essential, Recommended, and Fabricated Tools................................................................409 Other Material..............................................................................................409 Specifications..............................................................................................410 Remove and Install Wheel Hub/Axle Assembly..................................................................410 Remove and Install Input Pinion Housing.....................................................................412 Remove and Install Steering Differential Carrier............................................................414 Remove and Install Differential Case Assembly...............................................................418 Remove and Install Axle Scavenge Tube.......................................................................419 Remove and Install Axle Assembly............................................................................420 Outboard Planetary Final Drive..................................................................................423 List of References..........................................................................................423 Essential, Recommended, and Fabricated Tools................................................................423 Specifications..............................................................................................423 Introduction................................................................................................423 Cross-Sectional View—Wheel Hub and Axle Shaft...............................................................424 Remove Wheel Hub Cover......................................................................................425 Remove Outboard Planetary...................................................................................425 Disassemble and Inspect Planetary Carrier Assembly..........................................................426 Assemble Planetary Carrier Assembly.........................................................................427 Remove and Install Sun Gear/Axle Shaft......................................................................429 Remove and Install Outboard Planetary Ring Gear.............................................................430 Install Outboard Planetary .................................................................................432 Adjust Axle Shaft Clearance.................................................................................432 Install Wheel Hub Cover.....................................................................................433 Outboard Planetary Service Brakes...............................................................................435 List of References..........................................................................................435 Essential, Recommended, and Fabricated Tools................................................................435 Specifications..............................................................................................435 Cross-Sectional View—Outboard Planetary Service Brakes......................................................436 Remove and Install Service Brake Components.................................................................437 Vacuum Leakdown Test........................................................................................441 Wheel Hub and Axle Housing......................................................................................443 List of References..........................................................................................443 Essential, Recommended, and Fabricated Tools................................................................443 Other Material..............................................................................................443 Specifications..............................................................................................443 Install Wheel Hub/Axle Housing Assembly in Rollover Stand and Disassemble...................................444 Cross-Sectional View—Wheel Hub/Axle Housing Assembly........................................................445 Disassemble Wheel Hub and Axle Housing......................................................................446 Remove, Disassemble, and Assemble Wheel Hub.................................................................449 Disassemble and Inspect Axle Housing........................................................................451 Install Wheel Hub and Brake Housing.........................................................................452 Assemble Wheel Hub/Axle Housing Assembly....................................................................459 Steering Differential Carrier...................................................................................461 List of References..........................................................................................461 Essential, Recommended, and Fabricated Tools................................................................461 Other Material..............................................................................................461 Specifications..............................................................................................462 General Repair Procedures—Steering Differential Carrier.....................................................462 Remove and Install Axle Lube Relief Valve...................................................................463 Remove and Disassemble Steering Cover Cross-Shaft...........................................................464 Assemble and Install Steering Cover Cross-Shaft.............................................................466 Remove and Disassemble Steering Cover Countershaft..........................................................467 Assemble and Install Steering Cover Countershaft............................................................468 Remove and Disassemble Steering Cover Input Shaft...........................................................469 Assemble and Install Steering Cover Input Shaft.............................................................470 Remove and Disassemble Steering Cover Idler Shaft...........................................................471 Assemble and Install Steering Cover Idler Shaft.............................................................472 Differential Case Steering Gears................................................................................475 List of References..........................................................................................475 Essential, Recommended, and Fabricated Tools................................................................475 Other Material..............................................................................................475 Specifications..............................................................................................476 Install Differential Case Assembly to Engine Rollover Stand.................................................476 Cross-Sectional View—Steering Gears.........................................................................478 Remove Bearing Carrier and Inboard Planetary................................................................479 Remove Inboard Planetary Carrier from Bearing Carrier.......................................................481 Disassemble and Assemble Bearing Carrier....................................................................484 Disassemble Planetary Carrier...............................................................................485 Assemble Planetary Carrier..................................................................................488 Cross-Sectional View—Steering Planetary Drive Gear Assembly.................................................493 Remove and Install Planetary Drive Ring Gear................................................................494 Remove and Install Planetary Drive Gear.....................................................................494 Install Bearing Carrier and Inboard Planetary...............................................................498 Input Pinion Housing............................................................................................501 List of References..........................................................................................501 Essential, Recommended, and Fabricated Tools................................................................501 Other Material..............................................................................................501 Specifications..............................................................................................502 Cross-Sectional View—Input Pinion Housing Assembly..........................................................502 Remove and Install Input Yoke...............................................................................503 Remove and Install Input Seal...............................................................................505 Disassemble and Inspect Input Pinion Housing Assembly.......................................................506 Assemble Input Pinion Housing Assembly......................................................................513 Adjust Input Housing Assembly Cone Point....................................................................521 Differential Case Drive Gears...................................................................................523 List of References..........................................................................................523 Essential, Recommended, and Fabricated Tools................................................................523 Other Material..............................................................................................523 Specifications..............................................................................................523 Remove Ring Gear Spool Assembly.............................................................................524 Disassemble and Assemble Ring Gear Spool Assembly...........................................................527 Install Ring Gear Spool Assembly............................................................................532 Adjust Ring Gear Spool Assembly Bearing Rolling Drag and Backlash...........................................534 Tooth Contact Pattern Procedure.............................................................................539 Steering and Brakes.................................................................................................541 Steering Column.................................................................................................543 List of References..........................................................................................543 Other Material..............................................................................................543 Specifications..............................................................................................543 Remove and Install Control Support..........................................................................544 Repair Clutch and Brake Pedals..............................................................................545 Repair Steering Column......................................................................................548 Steering Wheel Position Input Assembly..........................................................................555 List of References..........................................................................................555 Specifications..............................................................................................555 Remove and Install Steering Wheel Position Input Assembly...................................................555 Repair Steering Wheel Position Input Assembly...............................................................556 Steering Pump...................................................................................................557 List of References..........................................................................................557 Essential, Recommended, and Fabricated Tools................................................................557 Other Material..............................................................................................557 Specifications..............................................................................................558 Remove and Install Loop Override Valve......................................................................559 Repair Loop Override Valve..................................................................................560 Remove and Install Steering Pump............................................................................561 Fill Steering Pump Crankcase................................................................................563 Exploded View—Steering Charge Pump and Pump Control.........................................................564 Disassemble, Inspect, and Assemble Steering Charge Pump.....................................................565 Disassemble, Inspect, and Assemble Displacement Control Valve...............................................568 Exploded View—Steering Pump.................................................................................570 Disassemble, Inspect, and Assemble Steering Pump............................................................571 Steering Pump Drive Gear Case...................................................................................585 List of References..........................................................................................585 Essential, Recommended, and Fabricated Tools................................................................585 Other Material..............................................................................................585 Specifications..............................................................................................585 Remove and Install Steering Pump Drive Gear Case............................................................586 Disassemble, Inspect, and Assemble Steering Pump Drive Gear Case............................................588 Steering Motor..................................................................................................593 List of References..........................................................................................593 Essential, Recommended, and Fabricated Tools................................................................593 Specifications..............................................................................................593 Remove and Install Steering Motor...........................................................................594 Remove and Install Steering Motor Adapter...................................................................595 Exploded View—100 cm3 Steering Motor........................................................................599 Disassemble, Inspect, and Assemble Steering Motor—100 cm3...................................................600 Brakes..........................................................................................................607 List of References..........................................................................................607 Essential, Recommended, and Fabricated Tools................................................................607 Specifications..............................................................................................608 General Repair Procedures—Brakes............................................................................609 Brake System Component Location.............................................................................610 Remove and Install Brake Rod................................................................................611 Remove and Install Brake Valve..............................................................................613 Repair Brake Valve..........................................................................................614 Remove and Install Brake Pressure Reducing Manifold.........................................................621 Repair Brake Pressure Reducing Manifold.....................................................................622 Remove and Install Secondary Brake and Steering Control Manifold............................................623 Repair Secondary Brake and Steering Control Manifold........................................................623 Remove and Install Primary and Secondary Brake Manifold.....................................................625 Remove and Install Backup Manifold..........................................................................625 Repair Backup Manifold......................................................................................626 Remove and Install Backup Pump..............................................................................627 Bleed Brakes................................................................................................628 Check Brakes................................................................................................629 Manually Release Park Brake.................................................................................630 Hydraulic Trailer Brake.........................................................................................633 List of References..........................................................................................633 Specifications..............................................................................................633 Hydraulic Trailer Brake System..............................................................................633 Remove and Install Hydraulic Trailer Brake Valve............................................................634 Hydraulics..........................................................................................................635 Component Removal and Installation..............................................................................637 List of References..........................................................................................637 Essential, Recommended and Fabricated Tools.................................................................637 Other Material..............................................................................................637 Specifications..............................................................................................637 Remove and Install Hydraulic Pump—Standard Flow Hydraulic System............................................637 Remove and Install High-Flow Hydraulic Pumps................................................................639 Fill Hydraulic Pump Crankcase...............................................................................642 Hydraulic System Repair.........................................................................................643 List of References..........................................................................................643 Specifications..............................................................................................643 General Repair Procedures—Hydraulic Systems.................................................................643 Drain and Fill Hydraulic Reservoir..........................................................................644 Clean Hydraulic System Vent Filter..........................................................................645 Remove and Install Hydraulic Oil Reservoir..................................................................646 Hydraulic Pump..................................................................................................649 List of References..........................................................................................649 Essential, Recommended and Fabricated Tools.................................................................649 Specifications..............................................................................................649 Pump Identification—High-Flow Hydraulic.....................................................................649 Remove and Install Pump Controller—75cm3 Hydraulic Pump.....................................................650 Replace Shaft Seal..........................................................................................650 Service Hydraulic Pump Control..............................................................................651 Repair Hydraulic Pump.......................................................................................651 Axle Lubrication Pumps..........................................................................................655 List of References..........................................................................................655 Essential, Recommended and Fabricated Tools.................................................................655 Other Material..............................................................................................655 Specifications..............................................................................................655 Remove and Install Axle Lubrication Pump....................................................................655 Disassemble, Inspect, and Assemble Axle Lubrication Pump....................................................656 Remove and Install Gear Pump Assembly.......................................................................659 Filter Housings and Control Valves..............................................................................661 List of References..........................................................................................661 Specifications..............................................................................................661 Remove, Inspect, and Install Primary Hydraulic Filter Housing...............................................661 Remove and Install Axle Filter Housing......................................................................662 Remove, Inspect, and Install Cooler Bypass Valve............................................................662 Remove and Install Front Return Valve.......................................................................663 Remove and Install Hydraulic Return Valve...................................................................663 Remove and Install PTO Lube Control Valve...................................................................663 Hitch Valve, Selective Control Valves, and Couplers.............................................................665 List of References..........................................................................................665 Essential, Recommended, and Fabricated Tools................................................................665 Specifications..............................................................................................666 Remove and Install Hitch-SCV Valve Stack....................................................................667 Remove and Install High Flow Valve Stack....................................................................668 Disassemble and Assemble Hitch-SCV Valve Stack..............................................................670 Service Pressure Compensator................................................................................675 Service Pressure Compensating Check Valve...................................................................676 Service Solenoid Pilot Valve................................................................................679 Service Spool Centering Spring Assembly.....................................................................680 Service Electronic Control Unit.............................................................................685 Test Surge Relief Valve.....................................................................................686 Service Surge Relief Valve..................................................................................686 Service Shuttle Valve.......................................................................................688 Remove and Install Coupler Housing..........................................................................690 Repair Couplers.............................................................................................691 Repair High Flow Couplers...................................................................................694 Hitch...........................................................................................................699 List of References..........................................................................................699 Specifications..............................................................................................699 Remove and Install Lift Cylinder............................................................................699 Repair Hitch Lift Cylinder..................................................................................700 Repair Hitch Lift Arm Assembly..............................................................................700 Miscellaneous.......................................................................................................701 Hood and Side Panels............................................................................................703 List of References..........................................................................................703 Specifications..............................................................................................703 Position Hood Forward.......................................................................................704 Remove and Install Hood.....................................................................................705 Remove and Install Hood Screens.............................................................................707 Remove and Install Hood Side Panels.........................................................................708 Remove and Install Hood Latch...............................................................................709 Adjust Fingerguard..........................................................................................710 Remove and Install Grille and Headlight Assembly............................................................711 Adjusting Front Grille Lights...............................................................................713 Aiming Head Lights..........................................................................................714 Platform Step Assembly..........................................................................................715 List of References..........................................................................................715 Specifications..............................................................................................715 Remove and Install Platform Step Assembly...................................................................716 Frames..........................................................................................................719 List of References..........................................................................................719 Essential, Recommended and Fabricated Tools.................................................................719 Specifications..............................................................................................719 Remove and Install Front Support............................................................................720 Hitch Frame and Drawbar.........................................................................................721 List of References..........................................................................................721 Essential, Recommended, and Fabricated Tools................................................................721 Other Material..............................................................................................721 Specifications..............................................................................................722 Remove and Install Drawbar..................................................................................723 Remove and Install Clevis—Standard..........................................................................724 Remove and Install Clevis and Roller Carriage—Wide Swing....................................................725 Remove and Install Drawbar Support—Standard.................................................................727 Remove and Install Drawbar Support—Wide Swing...............................................................730 Remove and Install Drawbar Support—3-Point Hitch............................................................731 Operator Station....................................................................................................735 Cab Removal and Installation....................................................................................737 List of References..........................................................................................737 Essential, Recommended, and Fabricated Tools................................................................737 Specifications..............................................................................................737 Remove Cab..................................................................................................738 Install Cab.................................................................................................743 Repair Cab..................................................................................................748 Remove Inner Roof...........................................................................................749 Install Inner Roof..........................................................................................757 Heating, Ventilating, and Air Conditioning (HVAC)...............................................................765 List of References..........................................................................................765 Remove HVAC Module..........................................................................................765 Install HVAC Module.........................................................................................766 Remove and Install Heater Control Valve (Without ClimaTrak™)................................................767 Leak Test Manual Heater Control Valve.......................................................................767 Remove and Install Heater Control Valve (With ClimaTrak™)...................................................768 Remove and Install Mode Control Cable.......................................................................768 Air Conditioning System.........................................................................................769 List of References..........................................................................................769 Essential, Recommended and Fabricated Tools.................................................................769 Other Material..............................................................................................769 Specifications..............................................................................................770 Repair Air Conditioning System—Use CTM......................................................................770 Hose and Tubing O-Ring Connection Torques...................................................................771 Discharge Air Conditioning System...........................................................................771 Flushing, Purging, and Evacuating Information...............................................................772 Purge Air Conditioning System...............................................................................773 Evacuate Air Conditioning System............................................................................773 Charge Air Conditioning System..............................................................................774 Refrigerant Oil Information.................................................................................774 Check Compressor Oil Charge.................................................................................775 Determine Correct Refrigerant Oil Charge....................................................................776 Add Refrigerant Oil to System...............................................................................777 Add Refrigerant Oil to Pressurized System...................................................................778 Remove and Install Compressor...............................................................................779 Replace Receiver-Dryer......................................................................................780 Remove and Install Expansion Valve..........................................................................780 Remove and Install Air Conditioning Condenser...............................................................781 Air Suspension Seat.............................................................................................783 List of References..........................................................................................783 Essential, Recommended and Fabricated Tools.................................................................783 Other Material..............................................................................................783 Specifications..............................................................................................783 Remove and Install Seat.....................................................................................784 Repair Seat Air System......................................................................................784 Repair Seat Suspension......................................................................................786 Repair Seat Back............................................................................................791 Repair Seat Control Knobs...................................................................................792 Armrest.........................................................................................................795 List of References..........................................................................................795 Remove and Install Left Hand Armrest........................................................................795 Cab Door and Windshield.........................................................................................797 List of References..........................................................................................797 Specifications..............................................................................................797 Repair Cab Door Latch.......................................................................................798 Cab Door Adjustment—Step 1..................................................................................800 Cab Door Adjustment—Step 2..................................................................................800 Cab Door Adjustment—Step 3..................................................................................801 Cab Door Adjustment—Step 4..................................................................................802 Preparing Windshield Glass or Side Window For Replacement ..................................................803 Track Frame and Components..........................................................................................805 Tracks..........................................................................................................807 List of References..........................................................................................807 Essential, Recommended, and Fabricated Tools................................................................807 Specifications..............................................................................................807 Install Support Stands......................................................................................807 Track Tensioning and De-tensioning..........................................................................808 Remove and Install Track....................................................................................810 Remove and Install Drive Wheel..............................................................................811 Check Track Alignment.......................................................................................812 Adjust Track Alignment......................................................................................813 Tension Cylinder and Accumulator................................................................................815 List of References..........................................................................................815 Essential, Recommended, and Fabricated Tools................................................................815 Other Material..............................................................................................815 Specifications..............................................................................................815 Remove and Install Track Tension Cylinder...................................................................816 Cross-Sectional View—Track Tension Cylinder.................................................................817 Disassemble, Inspect, and Assemble Track Tension Cylinder...................................................818 Charge Tension Accumulator..................................................................................819 Track Frame.....................................................................................................821 List of References..........................................................................................821 Essential, Recommended, and Fabricated Tools................................................................821 Other Material..............................................................................................821 Specifications..............................................................................................822 Remove and Install Track Frame..............................................................................823 Replace Walking Beam-to-Track Frame Bushing.................................................................825 Remove and Install Tension Link and Alignment Lever.........................................................825 Replace Alignment Lever Bushings............................................................................830 Replace Tension Link Pivot Bushings.........................................................................831 Repair Pillow Block.........................................................................................835 Repair Front Idler Hubs.....................................................................................841 Repair Mid-Roller Assembly..................................................................................847 Track Suspension................................................................................................853 List of References..........................................................................................853 Essential, Recommended, and Fabricated Tools................................................................853 Specifications..............................................................................................854 Replace Rubber Walking Beam Bumpers.........................................................................855 Replace Shock Absorber......................................................................................856 Replace Air Spring..........................................................................................857 Replace Air Compressor......................................................................................863 Remove and Install Walking Beam, Saddle, and Swing Arm......................................................865 Replace Swing Arm Bushings..................................................................................869 Replace Walking Beam Pivot Bushing and Isolator Bushing.....................................................870 Re-Inflate Track Air Suspension System......................................................................873 Dealer Tools........................................................................................................877 Dealer Fabricated Tools.........................................................................................879 List of References..........................................................................................879 Fabricated Tools............................................................................................879 DFRW7—Differential Lifting Tool.............................................................................880 DFRW63 - DFRW64 - DFRW65 - DFRW66 - DFRW81—Tap-Out Harnesses................................................882 DFRW103—Yoke Holding Tool...................................................................................883 DFRW117—Transmission-Hydraulic Flusher......................................................................884 DFRW165—PST Park Brake Pump Off Hose Adapter................................................................885 DFRW213—Hydraulic Trailer Brake Test / Bleed Assembly.......................................................886 DFRW239—Rolling Drag Tool Set...............................................................................887 DFRW240—Pinion Gear Alignment Tool..........................................................................888 DFRW241—Pinion Gear Alignment Tool..........................................................................889 DFRW244—Lift Hook...........................................................................................890 Essential and Recommended Tools.................................................................................891 List of References..........................................................................................891 D01006AA Bench-Mounted Holding Fixture......................................................................893 D01019AA Manually Operated Hydraulic Pump...................................................................893 D01045AA Disk Set ..........................................................................................893 D01048AA 17-1/2 Ton Hydraulic Puller Set....................................................................893 D01061AA Blind-Hole Puller Set..............................................................................894 D01300AA Slide Hammer Puller................................................................................894 D05104ST Radiator Pressure Tester...........................................................................894 D05223ST Engine Rollover Stand..............................................................................895 JDG19 Lifting Eyes..........................................................................................895 JDG131-1 Seal Installer.....................................................................................895 JDG141 Extraction Tool......................................................................................895 JDG155 Electrical Repair Tool Kit...........................................................................895 JDG342 Driver Handle........................................................................................896 JDG359 DEUTSCH Electrical Repair Tool Kit...................................................................896 JDG537 Driver Handle........................................................................................896 JDG658 Special Hydraulic Wrench.............................................................................897 JDG673 Seal Installer Set...................................................................................897 JDG707 Crimping Tool........................................................................................897 JDG708 AMP Crimping Tool....................................................................................897 JDG751 Solenoid Removal Tool................................................................................898 JDG783 Weather Pack Crimping Tool...........................................................................898 JDG820 Flywheel Rotation Tool...............................................................................898 JDG851 Seal Installer.......................................................................................898 JDG865 Crimping Tool........................................................................................898 JDG879A Differential and Pinion Lifting Fixture.............................................................899 JDG909 Lifting Eyes.........................................................................................899 JDG920-2 Leveling Plate.....................................................................................899 JDG924 Yoke Holding Tool....................................................................................899 JDG926A Bearing Installer...................................................................................900 JDG930 Driver Disk (152 mm or 6 in.)........................................................................900 JDG933 Driver Disk (137 mm or 5-3/8 in.)....................................................................900 JDG948 Terminal Extractor Tool..............................................................................900 JDG987 Driver Disk (5 in.)..................................................................................900 JDG1072 Journal Bearing Sizing Tool.........................................................................901 JDG1077 Yoke Installation Tool..............................................................................901 JDG1079 Lifting Bar.........................................................................................901 JDG1083 Axle Transport Cart.................................................................................901 JDG1213 Tie Rod Wrench......................................................................................902 JDG1128 Driver Disk (5-7/8 in.).............................................................................902 JDG1276 Rear Support Stands.................................................................................902 JDG1277A Front Support Stands...............................................................................903 JDG1400 Journal Bearing Sizing Arbor........................................................................903 JDG1401 Lifting Eye.........................................................................................903 JDG1402 Spanner Wrench......................................................................................903 JDG1403 Spanner Wrench......................................................................................904 JDG1405 Bearing Installer...................................................................................904 JDG1406 Bearing Installer...................................................................................904 JDG1407 Bearing Installer...................................................................................904 JDG1408 Bearing Installer...................................................................................904 JDG1409 Outer Bearing Cup Installer Plate Set...............................................................905 JDG1410 Bearing Installer...................................................................................905 JDG1412 Bearing Cup Installer...............................................................................905 JDG1413 Bearing Cone Installer..............................................................................905 JDG1414 Face Seal Installer.................................................................................906 JDG1415 Pinion Assembly Sleeve..............................................................................906 JDG1416 Pinion Assembly Sleeve..............................................................................906 JDG1417 Bearing Remover.....................................................................................906 JDG1418 Jack Screws.........................................................................................907 JDG1419 Lifting Bridle......................................................................................907 JDG1421A Special Puller Cross Block.........................................................................907 JDG1422 Bearing Installer...................................................................................907 JDG1423 Bearing Puller Tool Set.............................................................................907 JDG1424 Support Block.......................................................................................908 JDG1425 Lifting Bar Adapter.................................................................................908 JDG1426 Driver..............................................................................................908 JDG1427 Driver..............................................................................................909 JDG1428 Input Yoke Remover..................................................................................909 JDG1429 Driver Handle.......................................................................................909 JDG1430 Input Yoke Installer Tool...........................................................................909 JDG1431A Brake Housing Installation Tool Set................................................................910 JDG1433 Input Pinion Cone Point Tool Set....................................................................910 JDG1434 Internal Snap Ring Pliers (Long Handled and Locking)................................................910 JDG1435 Driver Plate........................................................................................910 JDG1448 Jack Screws.........................................................................................911 JDG1476 Stand Bracket.......................................................................................911 JDG1479 Sealing Ring Sleeve Installer.......................................................................911 JDG1487A Seal Installer Plate...............................................................................911 JDG1488 Double Ended Socket Adapter.........................................................................912 JDG1574 Lifting Bracket.....................................................................................912 JDG1579 Coupler Tool........................................................................................912 JDG1666 Park Brake Release Hand Pump Kit....................................................................913 JDG1727 Terminal Crimping Tool..............................................................................913 JDG1744 Master Repair Kit...................................................................................913 JDG1808A Relief Valve Tool..................................................................................913 JDG1885 Snap-to-Connect Release Tools.......................................................................914 JDG8092 Driver Handle.......................................................................................914 JDG10145 Terminal Crimping Tool.............................................................................914 JDG10146 Extraction Tool....................................................................................915 JDG10198 Terminal Crimping Tool.............................................................................915 JDG10199 Rear Engine Lift Bracket...........................................................................915 JDG10200 13.5L Front Engine Lift Bracket....................................................................915 JDG10229 Gauge Block........................................................................................916 JDG10353 DEUTSCH Crimp and Extractor Tool Set...............................................................916 JDG10471 Spanner Socket.....................................................................................916 JDG10472 Spanner Socket.....................................................................................916 JDG10521 Face Seal Installer................................................................................917 JDG10522 Face Seal Installer................................................................................917 JDG10539 Radiator Pressure Tester Adapter...................................................................917 JDG10555 Recovery/Recycling Station.........................................................................917 JDG10664 Relief Valve Core Removal Tool.....................................................................918 JDG10665 Spool Centering Spring Assembly Tool...............................................................918 JDG10666 Pressure Compensator Removal Brush.................................................................918 JDG10667 Shuttle Valve Removal Tool.........................................................................919 JDG10752 Bushing Installer..................................................................................919 JDG10878 Bearing Installer..................................................................................919 JDG10927 Terminal Extraction Tool...........................................................................920 JDG10974 Recovery/Recycling, and Charging Station...........................................................920 JDG11016 Die Assembly.......................................................................................920 JDG11017 Crimping Tool......................................................................................921 JDG11019 Extraction Tool....................................................................................921 JDG11202 Thermostat Seal Installer..........................................................................921 JDG11228 Die Set............................................................................................922 JDG11229 Die Set............................................................................................922 JDG11230 Die Set............................................................................................922 JDG11234 Rear Axle Mounting Fixture.........................................................................923 JDG11237 Extension Lead Harness Adapter.....................................................................923 JDG11244 Radiator Pressure Tester Adapter...................................................................923 JDG11255 Terminal Crimping Tool.............................................................................923 JDG11306 STC Tool...........................................................................................924 JDG11324 Front Lifting Bracket..............................................................................924 JDG11325 Rear Lifting Bracket...............................................................................924 JDP-10 Bushing Installer....................................................................................925 JDT35 Driver Disk...........................................................................................925 JT01748 Lifting Bracket.....................................................................................925 JT01778 Threaded Adapter (5/8 in. x 12 mm)..................................................................926 JT02044 Support Stands......................................................................................926 JT02098 Air Conditioning R-12/R134a Fitting Kit.............................................................926 JT02129 Air Conditioning Oil Injector.......................................................................926 JT03437 90° Coupler.........................................................................................927 JT03473 Coupler.............................................................................................927 JT03507 DR Adapter..........................................................................................927 JT05412 Universal Pressure Test Kit.........................................................................927 JT05420 Nitrogen Accumulator Charging Kit...................................................................927 JT05550 Lifting Eyebolts....................................................................................928 JT05551 Lifting Eyebolt.....................................................................................928 JT05552 Lifting Eyebolt (M20)...............................................................................928 JT05706 Torque Multiplier Wrench............................................................................929 JT05711 Nitrogen Accumulator Charging Regulator.............................................................929 JT05726 Wheel and Axle Lift.................................................................................929 JT05746 Portable Filter Caddy...............................................................................929 JT01642A Transmission Jack..................................................................................930 JT07056A Heavy-Duty Jack....................................................................................930 JT07115 Master Hydraulic Kit................................................................................931 JT07115SUP Supplemental Master Hydraulic Kit................................................................931 JT07118 Two-Valve Manifold..................................................................................932 JT07119 Test Hose...........................................................................................932 JT07195B Technician’s Electrical Repair Kit.................................................................932 JT07250 Vacuum Test Kit.....................................................................................932 JT07336 Lift Sling..........................................................................................933 JT07358 Axle Mounting Bracket...............................................................................933 RE164261 Track Charging Hose................................................................................933 Page Number............................................................................................................. 3 Section 10.......................................................................................................... 6 Group 05........................................................................................................ 7 Group 10........................................................................................................ 27 Section 20.......................................................................................................... 49 Group 00........................................................................................................ 51 Group 05........................................................................................................ 61 Section 30.......................................................................................................... 63 Group 05........................................................................................................ 65 Group 10........................................................................................................ 73 Group 15........................................................................................................ 79 Group 20........................................................................................................129 Group 25........................................................................................................133 Section 40..........................................................................................................147 Group 05........................................................................................................149 Group 10........................................................................................................195 Group 15........................................................................................................275 Group 20........................................................................................................277 Group 25........................................................................................................279 Group 30........................................................................................................301 Group 35........................................................................................................317 Group 40........................................................................................................325 Group 45........................................................................................................327 Section 50..........................................................................................................333 Group 00........................................................................................................335 Group 05........................................................................................................349 Group 10........................................................................................................357 Group 15........................................................................................................359 Section 56..........................................................................................................361 Group 00........................................................................................................363 Group 05........................................................................................................373 Group 10........................................................................................................377 Group 15........................................................................................................383 Group 20........................................................................................................397 Group 25........................................................................................................401 Section 57..........................................................................................................408 Group 00........................................................................................................409 Group 05........................................................................................................423 Group 10........................................................................................................435 Group 15........................................................................................................443 Group 20........................................................................................................461 Group 25........................................................................................................475 Group 30........................................................................................................501 Group 35........................................................................................................523 Section 60..........................................................................................................541 Group 05........................................................................................................543 Group 10........................................................................................................555 Group 15........................................................................................................557 Group 20........................................................................................................585 Group 25........................................................................................................593 Group 30........................................................................................................607 Group 35........................................................................................................633 Section 70..........................................................................................................635 Group 00........................................................................................................637 Group 05........................................................................................................643 Group 10........................................................................................................649 Group 15........................................................................................................655 Group 20........................................................................................................661 Group 30........................................................................................................665 Group 35........................................................................................................699 Section 80..........................................................................................................701 Group 05........................................................................................................703 Group 10........................................................................................................715 Group 15........................................................................................................719 Group 20........................................................................................................721 Section 90..........................................................................................................735 Group 00........................................................................................................737 Group 05........................................................................................................765 Group 10........................................................................................................769 Group 15........................................................................................................783 Group 25........................................................................................................795 Group 30........................................................................................................797 Section 95..........................................................................................................805 Group 05........................................................................................................807 Group 10........................................................................................................815 Group 15........................................................................................................821 Group 20........................................................................................................853 Section 99..........................................................................................................877 Group 05........................................................................................................879 Group 10........................................................................................................891
S.S 23/02/2025
