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John Deere 700K Crawler Dozer Repair Technical Manual TM13359X19 – PDF DOWNLOAD
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John Deere 700K Crawler Dozer Repair Technical Manual TM13359X19 – PDF DOWNLOAD
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Description
John Deere 700K Crawler Dozer Repair Technical Manual TM13359X19 – PDF DOWNLOAD
FILE DETAILS:
John Deere 700K Crawler Dozer Repair Technical Manual TM13359X19 – PDF DOWNLOAD
Language : English
Pages : 506
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
John Deere 700K Crawler Dozer Repair Technical Manual TM13359X19 – PDF DOWNLOAD
- This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.
- Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.
- This is the safety-alert symbol. When this symbol is seen on the machine or in this manual, be alert for the potential of personal injury.
- Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and test sections help to quickly identify the majority of routine failures quickly.
- Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.
TABLE OF CONTENTS:
John Deere 700K Crawler Dozer Repair Technical Manual TM13359X19 – PDF DOWNLOAD
Contents................................................................................................................ 5 General Information................................................................................................. 7 Safety.......................................................................................................... 9 Recognize Safety Information................................................................................ 9 Follow Safety Instructions.................................................................................. 9 Operate Only If Qualified................................................................................... 9 Wear Protective Equipment................................................................................... 10 Avoid Unauthorized Machine Modifications.................................................................... 10 Inspect Machine............................................................................................. 10 Stay Clear of Moving Parts.................................................................................. 10 Avoid High-Pressure Fluids.................................................................................. 11 Avoid High-Pressure Oils.................................................................................... 11 Work In Ventilated Area..................................................................................... 11 Avoid Static Electricity Risk When Refueling................................................................ 12 High Debris Applications.................................................................................... 12 Prevent Fires............................................................................................... 13 In Case of Machine Fire..................................................................................... 13 Prevent Battery Explosions.................................................................................. 14 Handle Chemical Products Safely............................................................................. 14 Handle Starting Fluid Safely................................................................................ 14 Decommissioning — Proper Recycling and Disposal of Fluids and Components.................................... 15 Exhaust Filter Ash Handling and Disposal.................................................................... 15 Prepare for Emergencies..................................................................................... 15 Clean Debris from Machine................................................................................... 16 Add Cab Guarding for Special Uses........................................................................... 16 Use Steps and Handholds Correctly........................................................................... 16 Start Only From Operator's Seat............................................................................. 16 Use and Maintain Seat Belt.................................................................................. 17 Prevent Unintended Machine Movement......................................................................... 17 Avoid Work Site Hazards..................................................................................... 18 Keep Riders Off Machine..................................................................................... 18 Avoid Backover Accidents.................................................................................... 19 Avoid Machine Tip Over and Machine Damage................................................................... 20 Use Special Care When Operating............................................................................. 20 Inspect and Maintain ROPS................................................................................... 21 Travel Safely............................................................................................... 21 Prevent Acid Burns.......................................................................................... 22 Add and Operate Attachments Safely.......................................................................... 22 Park and Prepare for Service Safely......................................................................... 23 Service Cooling System Safely............................................................................... 23 Remove Paint Before Welding or Heating...................................................................... 24 Make Welding Repairs Safely................................................................................. 24 Drive Metal Pins Safely..................................................................................... 24 Clean Exhaust Filter Safely................................................................................. 25 Torque Values................................................................................................... 27 Additional Metric Cap Screw Torque Values................................................................... 27 Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations.............................. 28 Metric 24° O-Ring Seal DIN 20078 Service Recommendations.................................................... 29 Metric Bolt and Cap Screw Torque Values..................................................................... 30 O-Ring Boss Fittings in Aluminum Housing Service Recommendations—Excavators................................. 31 O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations........ 33 O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations.... 35 O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations...... 37 Service Recommendations for 37° Flare and 30° Cone Seat Connectors.......................................... 38 Service Recommendations for Flared Connections—Straight or Tapered Threads.................................. 39 Service Recommendations for Flat Face O-Ring Seal Fittings.................................................. 40 Service Recommendations For Inch Series Four Bolt Flange Fittings........................................... 41 Service Recommendations for Metric Series Four Bolt Flange Fitting.......................................... 42 Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings...................................... 43 Service Recommendations for O-Ring Boss Fittings............................................................ 44 Service Recommendations For O-Ring Boss Fittings With Shoulder.............................................. 45 Unified Inch Bolt and Cap Screw Torque Values............................................................... 47 Tracks.............................................................................................................. 49 Track System.................................................................................................... 51 Welding On Machine.......................................................................................... 51 Track Guides and Rock Guards Remove and Install............................................................. 51 Carrier Roller Wear Inspection.............................................................................. 54 Carrier Roller Remove and Install........................................................................... 55 Carrier Roller Disassemble and Assemble..................................................................... 56 Metal Face Seals Inspection................................................................................. 58 Carrier Roller Leakage Test................................................................................. 60 Track Roller Wear Inspection................................................................................ 61 Track Roller Remove and Install............................................................................. 62 Track Roller Disassemble and Assemble....................................................................... 64 Track Roller Leakage Test................................................................................... 73 Track Shoe Grouser Wear Inspection.......................................................................... 74 Track Shoe Remove and Install............................................................................... 75 Pivot Shaft Remove and Install.............................................................................. 76 Pivot Shaft Disassemble and Assemble........................................................................ 77 Crossbar Remove and Install................................................................................. 78 Crossbar Bushings and Seals Remove and Install.............................................................. 79 Track Link Height Inspection................................................................................ 81 Bushing Outside Diameter for Lubricated Track Chain Inspection.............................................. 82 Track Pitch for Lubricated Track Chain Inspection........................................................... 84 Lubricated Track Chain Remove and Install................................................................... 85 Lubricated Track Chain to Turn Bushings and Lubricate Chain Disassemble and Assemble........................ 89 Lubricated Track Chain to Turn Pins and Bushings and Not Lubricate Disassemble and Assemble................. 98 Track Sag Adjustment........................................................................................103 Front Idler Wear Inspection.................................................................................105 Front Idler Remove and Install..............................................................................106 Front Idler Disassemble and Assemble........................................................................107 Front Idler Adjustment......................................................................................114 Front Idler Oil Level Check.................................................................................115 Track Tension Adjuster Repair...............................................................................116 Track Idler Recoil Spring Remove and Install................................................................117 Track Idler Recoil Spring Disassemble and Assemble..........................................................118 Track Frame Remove and Install..............................................................................122 Track Frame Wear Strips and Slide Guides Remove and Install.................................................124 Sprocket Remove and Install.................................................................................125 Sprocket Segment Remove and Install.........................................................................126 Axles and Suspension Systems........................................................................................127 Drive Axle Housing and Support..................................................................................129 Final Drive Remove and Install..............................................................................129 Axle Shaft, Bearings, and Reduction Gears.......................................................................133 Final Drive Disassemble and Assemble........................................................................133 Transmission........................................................................................................149 Removal and Installation........................................................................................151 Hydrostatic Pump and Motor Initial Start-Up Procedure.......................................................151 Hydrostatic Pump Remove and Install.........................................................................152 Hydrostatic Motor Remove and Install........................................................................158 Controls Linkage................................................................................................161 Transmission Control Lever (TCL) Remove and Install.........................................................161 Transmission Control Lever (TCL) Disassemble and Assemble...................................................162 Decelerator/Brake Pedal Remove and Install..................................................................179 Decelerator/Brake Pedal Disassemble and Assemble............................................................180 Input Drive Shafts and U-Joints.................................................................................185 Damper Drive Remove and Install.............................................................................185 Hydrostatic System..............................................................................................187 Hydrostatic Pump Disassemble................................................................................187 Charge Pump Disassemble and Assemble........................................................................195 Pump Displacement Control Valve (PDCV) Disassemble and Assemble.............................................199 Multi-Function Valve Remove and Install.....................................................................201 Multi-Function Valve Disassemble and Assemble...............................................................201 Hydrostatic Pump Assemble...................................................................................203 Neutral Charge Relief Valve Disassemble and Assemble........................................................210 Hydrostatic Motor Disassemble...............................................................................211 Hydrostatic Motor Assemble..................................................................................227 Hydrostatic Thermal Bypass Valve Remove and Install.........................................................256 Hydrostatic Charge Oil Filter Assembly Remove and Install...................................................257 Hydrostatic Charge Oil Filter Assembly Disassemble and Assemble.............................................258 Hydrostatic and Hydraulic Oil Reservoir Cleanout Cover Remove and Install...................................259 Hydrostatic and Hydraulic Oil Reservoir Remove and Install..................................................261 Engine..............................................................................................................265 Removal and Installation........................................................................................267 John Deere Engine...........................................................................................267 Engine Remove and Install...................................................................................267 Engine Mounts Remove and Install............................................................................272 Engine Auxiliary System.............................................................................................273 Cold Weather Starting Aids......................................................................................275 Engine Coolant Heater Remove and Install....................................................................275 Cooling Systems.................................................................................................277 Fan Blade and Shroud Remove and Install.....................................................................277 Cooling Package Remove and Install..........................................................................279 Charge Air Cooler Remove and Install........................................................................282 Radiator Remove and Install.................................................................................283 Hydraulic Oil Cooler Remove and Install.....................................................................284 Hydrostatic Oil Cooler Remove and Install...................................................................285 Fuel Cooler Remove and Install..............................................................................286 Intake System...................................................................................................287 Air Cleaner Remove and Install..............................................................................287 Precleaner Remove and Install—If Equipped...................................................................287 External Exhaust Systems........................................................................................289 Exhaust Tube Remove and Install.............................................................................289 JDG11340 Bellows Alignment Fixture..........................................................................290 Exhaust Bellows Alignment Procedure.........................................................................294 Diesel Particulate Filter (DPF) Remove and Install..........................................................301 Aftertreatment Assembly Remove and Install..................................................................302 Service Filter Cleaning.....................................................................................303 Selective Catalyst Reduction (SCR) Remove and Install.......................................................304 Diesel Exhaust Fluid (DEF) Tank Remove and Install..........................................................306 Diesel Exhaust Fluid (DEF) Tank Header Remove and Install...................................................308 Diesel Exhaust Fluid (DEF) Tank Header Disassemble and Assemble.............................................309 Diesel Exhaust Fluid (DEF) Tank Cleaning Procedure..........................................................310 Diesel Exhaust Fluid (DEF) Dosing Unit Remove and Install...................................................311 Diesel Exhaust Fluid (DEF) Dosing Injector Remove and Install...............................................311 Diesel Exhaust Fluid (DEF) Decomposition Tube Remove and Install............................................312 External Fuel Supply Systems....................................................................................313 Primary Fuel Filter and Water Separator Remove and Install..................................................313 Secondary Fuel Filter Remove and Install....................................................................313 Auxiliary Fuel Filter and Water Separator Remove and Install—If Equipped....................................314 Fuel Tank Remove and Install................................................................................315 Park Brake..........................................................................................................317 Removal and Installation........................................................................................319 Park Brake Housing Remove and Install.......................................................................319 Park Brake Valve Remove and Install.........................................................................320 Controls Linkage................................................................................................321 Park Lock Linkage Remove and Install........................................................................321 Park Lock Linkage Disassemble and Assemble..................................................................323 Hydraulic System................................................................................................325 Park Brake Disassemble and Assemble.........................................................................325 Park Brake Valve Disassemble and Assemble...................................................................329 Equipment Attaching.................................................................................................331 Drawbar.........................................................................................................333 Drawbar Remove and Install..................................................................................333 Extended Drawbar Remove and Install.........................................................................334 Electrical System...................................................................................................335 Removal and Installation........................................................................................337 Integrated Grade Control (IGC) Lever Remove and Install.....................................................337 Integrated Grade Control (IGC) Lever Disassemble and Assemble...............................................338 Auxiliary Joystick Remove and Install—IGC...................................................................339 Exhaust Filter Sensor Installation..........................................................................340 Rotary Sensor Remove and Install............................................................................340 Air Conditioner Freeze Control Switch Remove and Install....................................................340 Controller Remove and Install...............................................................................341 Replace WEATHER PACKWEATHER PACK is a trademark of Packard Electric.™ Connector.............................341 Install WEATHER PACKWEATHER PACK is a trademark of Packard Electric.™ Contact...............................342 Replace DEUTSCHDEUTSCH is a trademark of the Deutsch Co.™ Connectors........................................343 Replace DEUTSCHDEUTSCH is a trademark of Deutsch Co.™ Rectangular or Triangular Connectors..................344 Install DEUTSCHDEUTSCH is a trademark of the Deutsch Co.™ Contact...........................................345 Replace CINCHCINCH is a trademark of the Cinch Co.™ Connectors..............................................346 Install CINCHCINCH is a trademark of the Cinch Co.™ Contact.................................................348 Repair 32 and 48 Way CINCHCINCH is a trademark of the Cinch Co.™ Connectors.................................349 Replace (Pull Type) Metri-Pack™ Connectors..................................................................352 Replace (Push Type) Metri-Pack™ Connectors..................................................................353 Frame or Supporting Structure.......................................................................................355 Frame Installation..............................................................................................357 Welding Repair of Major Structures..........................................................................357 Frame Bottom Guards.............................................................................................359 Bottom Guards Remove and Install............................................................................359 Chassis Weights.................................................................................................361 Front Counterweight Remove and Install......................................................................361 Rear Counterweight Remove and Install.......................................................................362 Operator's Station..................................................................................................363 Removal and Installation........................................................................................365 Operator’s Station Remove and Install.......................................................................365 Operator Enclosure..............................................................................................369 Slide Glass Remove and Install..............................................................................369 Stationary Glass Remove and Install.........................................................................370 Windowpanes Remove and Install..............................................................................371 Window Wiper Motor Remove and Install.......................................................................374 Window Washer Pumps Remove and Install......................................................................380 Seat and Seat Belt..............................................................................................381 Seat Remove and Install.....................................................................................381 Seat Belt Remove and Install................................................................................381 Heating and Air Conditioning....................................................................................383 R134a Refrigerant Cautions and Proper Handling..............................................................383 R134a Refrigerant Oil Information...........................................................................384 R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure..........................385 Recover R134a Refrigerant...................................................................................385 Flush and Purge Air Conditioning System.....................................................................386 Evacuate R134a System.......................................................................................388 Charge R134a System.........................................................................................389 Evaporator or Heater Core Remove and Install................................................................390 Expansion Valve Remove and Install..........................................................................392 Blower Motor and Blower Motor Speed Resistor Remove and Install.............................................393 Heater Disassemble and Assemble.............................................................................394 Under Seat Heater Disassemble and Assemble..................................................................396 Receiver-Dryer Remove and Install...........................................................................397 Condenser Remove and Install................................................................................398 Compressor Remove and Install...............................................................................399 Sheet Metal and Styling.............................................................................................401 Hood or Engine Enclosure........................................................................................403 Hood Remove and Install.....................................................................................403 Engine Side Shields Remove and Install......................................................................403 Front Hood Support Remove and Install.......................................................................404 Rear Hood Support Remove and Install........................................................................405 Grille and Grille Housing.......................................................................................407 Grille Remove and Install...................................................................................407 Safety, Convenience, and Miscellaneous..............................................................................409 Horn and Warning Devices........................................................................................411 Backup Alarm Remove and Install.............................................................................411 Backup Alarm Volume Adjustment..............................................................................411 Main Hydraulic System...............................................................................................413 Hydraulic System................................................................................................415 General Oil Cleanup Procedure...............................................................................415 Hydraulic Component Failure Cleanup Procedure...............................................................417 Hydraulic Pump Remove and Install...........................................................................419 Hydraulic Pump (With Winch Option) Disassemble and Assemble.................................................421 Hydraulic Pump (Without Winch Option) Disassemble and Assemble..............................................425 Hydraulic Fan Pump Remove and Install.......................................................................427 Hydraulic Fan Motor Remove and Install......................................................................427 Hydraulic Fan Reversing Valve Remove and Install—If Equipped................................................429 Hydraulic Fan Reversing Valve Disassemble and Assemble......................................................430 Hydraulic Reservoir Cleanout Cover Remove and Install.......................................................430 Hydraulic Reservoir Remove and Install......................................................................430 Bulldozer...........................................................................................................431 Blades..........................................................................................................433 Cutting Edges and End Bits Remove and Install...............................................................433 Blade Remove and Install....................................................................................435 Blade Retainer Split Bearing Installation...................................................................436 Control Linkage.................................................................................................439 Blade Lever Linkage Remove and Install......................................................................439 Auxiliary Control Lever Linkage Remove and Install..........................................................442 Frames..........................................................................................................445 C-Frame Remove and Install..................................................................................445 Hydraulic System................................................................................................449 Hydraulic Control Valve Remove and Install..................................................................449 Hydraulic Control Valve Remove and Install—IGC..............................................................451 Hydraulic Control Valve Disassemble and Assemble............................................................453 Wiper Seals and Lip Seals on Hydraulic Control Valve Remove and Install.....................................454 Auxiliary Control Valve Section Disassemble and Assemble....................................................460 Angle Control Valve Section Disassemble and Assemble........................................................461 Tilt Control Valve Section Disassemble and Assemble.........................................................463 Lift Control Valve Section Disassemble and Assemble.........................................................464 System Relief Valve Disassemble and Assemble................................................................465 Hydraulic Control Valve Disassemble and Assemble—IGC........................................................466 Lift Cylinder Remove and Install............................................................................468 Tilt Cylinder Remove and Install............................................................................469 Angle Cylinder Remove and Install...........................................................................470 Hydraulic Cylinder Repair...................................................................................470 Ground Conditioning Tool............................................................................................471 Ripper..........................................................................................................473 Ripper Remove and Install—If Equipped.......................................................................473 Blades, Teeth, and Shanks.......................................................................................475 Shank and Tooth Remove and Install..........................................................................475 Hydraulic System................................................................................................477 Ripper Cylinder Remove and Install..........................................................................477 Dealer Fabricated Tools.............................................................................................479 Dealer Fabricated Tools.........................................................................................481 DF1041 Track Nut Removal Tool...............................................................................481 DF1063 Final Drive Lift Bracket.............................................................................482 DF1065 Final Drive and Pump Adapter Bracket.................................................................483 DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool.............................................484 DFT1119 Pump Support........................................................................................485 DFT1130 Adapter.............................................................................................486 DFT1132 Hydrostatic Motor Removal and Installation Tool.....................................................487 DFT1137 Hydrostatic Motor Removal and Installation Tool.....................................................488 DFT1203 Torque Adapter For Pivot Shaft......................................................................489 DFT1211 Final Drive Lifting Bracket Adapter.................................................................490 DFT1212 Park Brake Spring Compressor........................................................................491 ST4920 Track Recoil Spring Disassembly and Assembly Tool....................................................492 Page Number............................................................................................................. 5 Section 00.......................................................................................................... 7 Group 0001...................................................................................................... 9 Group 0003...................................................................................................... 27 Section 01.......................................................................................................... 49 Group 0130...................................................................................................... 51 Section 02..........................................................................................................127 Group 0201......................................................................................................129 Group 0250......................................................................................................133 Section 03..........................................................................................................149 Group 0300......................................................................................................151 Group 0315......................................................................................................161 Group 0325......................................................................................................185 Group 0360......................................................................................................187 Section 04..........................................................................................................265 Group 0400......................................................................................................267 Section 05..........................................................................................................273 Group 0505......................................................................................................275 Group 0510......................................................................................................277 Group 0520......................................................................................................287 Group 0530......................................................................................................289 Group 0560......................................................................................................313 Section 11..........................................................................................................317 Group 1100......................................................................................................319 Group 1115......................................................................................................321 Group 1160......................................................................................................325 Section 15..........................................................................................................331 Group 1511......................................................................................................333 Section 16..........................................................................................................335 Group 1600......................................................................................................337 Section 17..........................................................................................................355 Group 1740......................................................................................................357 Group 1746......................................................................................................359 Group 1749......................................................................................................361 Section 18..........................................................................................................363 Group 1800......................................................................................................365 Group 1810......................................................................................................369 Group 1821......................................................................................................381 Group 1830......................................................................................................383 Section 19..........................................................................................................401 Group 1910......................................................................................................403 Group 1921......................................................................................................407 Section 20..........................................................................................................409 Group 2004......................................................................................................411 Section 21..........................................................................................................413 Group 2160......................................................................................................415 Section 32..........................................................................................................431 Group 3201......................................................................................................433 Group 3215......................................................................................................439 Group 3240......................................................................................................445 Group 3260......................................................................................................449 Section 42..........................................................................................................471 Group 4200......................................................................................................473 Group 4201......................................................................................................475 Group 4260......................................................................................................477 Section 99..........................................................................................................479 Group 9900......................................................................................................481
S.S 23/02/2025
