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John Deere 655K Crawler Loader Operator’s Manual OMT327049 – PDF DOWNLOAD
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John Deere 655K Crawler Loader Operator’s Manual OMT327049 – PDF DOWNLOAD
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Description
John Deere 655K Crawler Loader Operator’s Manual OMT327049 – PDF DOWNLOAD
FILE DETAILS:
John Deere 655K Crawler Loader Operator’s Manual OMT327049 – PDF DOWNLOAD
Language : English
Pages : 278
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
John Deere 655K Crawler Loader Operator’s Manual OMT327049 – PDF DOWNLOAD
- READ THIS MANUAL carefully to learn how to operate and service machine correctly. Personal injury or equipment damage can result if manual is not read. This manual and safety signs on the machine may also be available in other languages; see an authorized John Deere dealer to order.
- THIS MANUAL SHOULD BE CONSIDERED a permanent part of the machine and should remain with machine when machine is sold.
- MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.
- RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction of forward travel.
- WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Machine Numbers section. Accurately record all the numbers to help in tracing the machine if machine is ever stolen. A dealer also needs these numbers when parts are ordered. File the identification numbers in a secure place off machine.
- WARRANTY is provided as part of John Deere’s support program for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certificate or statement which should have been received from the dealer.
TABLE OF CONTENTS:
John Deere 655K Crawler Loader Operator’s Manual OMT327049 – PDF DOWNLOAD
Contents............................................................................................................0 Safety and Operator Conveniences................................................................................0 Safety and Operator Convenience Features....................................................................0 Safety—General Precautions......................................................................................0 Recognize Safety Information................................................................................0 Follow Safety Instructions..................................................................................0 Operate Only If Qualified...................................................................................0 Wear Protective Equipment...................................................................................0 Avoid Unauthorized Machine Modifications....................................................................0 Inspect Machine.............................................................................................0 Stay Clear of Moving Parts..................................................................................0 Avoid High-Pressure Fluids..................................................................................0 Avoid High-Pressure Oils....................................................................................0 Work In Ventilated Area.....................................................................................0 Prevent Fires...............................................................................................0 Prevent Battery Explosions..................................................................................0 Handle Chemical Products Safely.............................................................................0 Decommissioning — Proper Recycling and Disposal of Fluids and Components....................................0 Exhaust Filter Ash Handling and Disposal....................................................................0 Prepare for Emergencies.....................................................................................0 Clean Debris from Machine...................................................................................0 Add Cab Guarding for Special Uses...........................................................................0 Safety—Operating Precautions....................................................................................0 Use Steps and Handholds Correctly...........................................................................0 Start Only From Operator's Seat.............................................................................0 Use and Maintain Seat Belt..................................................................................0 Prevent Unintended Machine Movement.........................................................................0 Avoid Work Site Hazards.....................................................................................0 Keep Riders Off Machine.....................................................................................0 Avoid Backover Accidents....................................................................................0 Avoid Machine Tip Over and Machine Damage...................................................................0 Operating or Traveling On Public Roads......................................................................0 Inspect and Maintain ROPS...................................................................................0 Add and Operate Attachments Safely..........................................................................0 Safety—Maintenance Precautions..................................................................................0 Park and Prepare for Service Safely.........................................................................0 Service Cooling System Safely...............................................................................0 Remove Paint Before Welding or Heating......................................................................0 Make Welding Repairs Safely.................................................................................0 Drive Metal Pins Safely.....................................................................................0 Clean Exhaust Filter Safely.................................................................................0 Safety—Safety Signs and Other Instructions......................................................................0 Safety Signs and Other Instructions.........................................................................0 Operation—Operator's Station....................................................................................0 Monitor Display Unit—Normal Display.........................................................................0 Display Monitor.............................................................................................0 Display Monitor Functions...................................................................................0 Sealed Switch Module (SSM)..................................................................................0 Sealed Switch Module Functions..............................................................................0 Warmup Indicator............................................................................................0 Front Console Switch Function...............................................................................0 Air Conditioner and Heat—If Equipped........................................................................0 Transmission Control Lever..................................................................................0 Joystick Boom and Bucket Control Lever......................................................................0 Boom and Bucket Control Levers..............................................................................0 Auxiliary Control Lever—If Equipped.........................................................................0 Horn Switch.................................................................................................0 Battery Disconnect Switch...................................................................................0 Auxiliary Lighting (Beacon) Connector.......................................................................0 Seat Adjustment.............................................................................................0 Door Latch..................................................................................................0 Secondary Exits—Cab Units Only..............................................................................0 Cab Windows.................................................................................................0 Fire Extinguisher Mounting Location.........................................................................0 Operation—Operating the Machine.................................................................................0 Inspect Machine Daily Before Starting.......................................................................0 Check Instruments Before Starting...........................................................................0 Engine Break-In Period......................................................................................0 Starting the Engine.........................................................................................0 Engine Block Heater—If Equipped.............................................................................0 Engine Warmup...............................................................................................0 Exhaust Filter..............................................................................................0 Cold Weather Warmup.........................................................................................0 Transmission Control Lever Operation........................................................................0 Driving the Machine—2-Axis Joystick.........................................................................0 Driving the Machine—V-Pattern Lever.........................................................................0 Using Engine Speed Control Dial.............................................................................0 Setting Travel Speed........................................................................................0 Decelerator/Brake Pedal.....................................................................................0 Using Park Lock Levers......................................................................................0 Hydraulic Enable Switch.....................................................................................0 Boom Release................................................................................................0 Stopping the Machine........................................................................................0 Stopping the Engine—Normal Shutdown.........................................................................0 Parking the Machine.........................................................................................0 Joystick Boom and Bucket Control............................................................................0 Two Lever and Three Lever Boom and Bucket Control—If Equipped...............................................0 Using Multipurpose Bucket—If Equipped.......................................................................0 Ripper Control Lever—If Equipped............................................................................0 Setting Return-to-Dig.......................................................................................0 Setting Boom Height Kickout.................................................................................0 Operating on Steep Hills....................................................................................0 Avoid Track Damage..........................................................................................0 Operating in Water..........................................................................................0 Extend Undercarriage Life...................................................................................0 Loading Machine on a Trailer................................................................................0 Lifting the Machine.........................................................................................0 Releasing Park Brakes to Tow the Machine....................................................................0 Service ADVISOR™ Remote (SAR) Software Delivery Process.....................................................0 Operation—Monitor Operation.....................................................................................0 Standard Display Monitor (SDM)—Main Menu....................................................................0 Standard Display Monitor (SDM)—Main Menu—Codes..............................................................0 Standard Display Monitor (SDM)—Main Menu—Exhaust Filter.....................................................0 Standard Display Monitor (SDM)—Main Menu—Exhaust Filter—Soot Level..........................................0 Standard Display Monitor (SDM)—Main Menu—Exhaust Filter—Auto Cleaning.......................................0 Standard Display Monitor (SDM)—Main Menu—Exhaust Filter—Parked Cleaning.....................................0 Standard Display Monitor (SDM)—Main Menu—Service............................................................0 Standard Display Monitor (SDM)—Main Menu—Machine Settings...................................................0 Standard Display Monitor (SDM)—Main Menu—Machine Settings—Transmission......................................0 Standard Display Monitor (SDM)—Main Menu—Machine Settings—Reversing Fan.....................................0 Standard Display Monitor (SDM)—Main Menu—Machine Settings—Brake Mode........................................0 Standard Display Monitor (SDM)—Main Menu—Machine Settings—Controller Info...................................0 Standard Display Monitor (SDM)—Main Menu—Machine Settings—Job Timer.........................................0 Standard Display Monitor (SDM)—Main Menu—Machine Settings—Track Info........................................0 Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security..........................................0 Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Owner PIN................................0 Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Operator PINs............................0 Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Transport PIN............................0 Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Password Delay...........................0 Standard Display Monitor (SDM)—Main Menu—Diagnostics........................................................0 Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values............................................0 Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—Temperatures...............................0 Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—Pressures..................................0 Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—Speeds.....................................0 Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—JDLink™ System Info........................0 Standard Display Monitor (SDM)—Main Menu—Monitor............................................................0 Standard Display Monitor (SDM)—Main Menu—Monitor—Units......................................................0 Standard Display Monitor (SDM)—Main Menu—Monitor—Contrast...................................................0 Standard Display Monitor—Main Menu—Software Delivery........................................................0 Standard Display Monitor—Main Menu—Software Delivery—Software Update........................................0 Maintenance—Machine.............................................................................................0 Alternative and Synthetic Lubricants........................................................................0 Hydraulic and Hydrostatic Oil...............................................................................0 Inner and Outer Final Drive Oil.............................................................................0 Track Rollers, Front Idler, Carrier Roller, and Track Frame Pivot Oil.......................................0 Grease......................................................................................................0 Lubricant Storage...........................................................................................0 Mixing of Lubricants........................................................................................0 Diesel Fuel.................................................................................................0 Diesel Fuel Specifications..................................................................................0 Lubricity of Diesel Fuel....................................................................................0 Handling and Storing Diesel Fuel............................................................................0 Biodiesel Fuel..............................................................................................0 Testing Diesel Fuel.........................................................................................0 Minimizing the Effect of Cold Weather on Diesel Engines.....................................................0 John Deere Break-In Plus™ Engine Oil........................................................................0 Diesel Engine Oil—Interim Tier 4 and Stage III B Engines....................................................0 Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV Engines....0 Diesel Engine Coolant (engine with wet sleeve cylinder liners)..............................................0 Drain Intervals for Diesel Engine Coolant...................................................................0 John Deere COOL-GARD™ II Coolant Extender...................................................................0 Supplemental Coolant Additives..............................................................................0 Operating in Warm Temperature Climates......................................................................0 Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender...........0 Testing Diesel Engine Coolant...............................................................................0 Disposing of Coolant........................................................................................0 Maintenance—Periodic Maintenance................................................................................0 Service Machine at Specified Intervals......................................................................0 Check Hour Meter Regularly..................................................................................0 Prepare Machine for Maintenance.............................................................................0 Location of Engine Access and Machine Service Doors.........................................................0 Cooling System Doors........................................................................................0 Fuel Tank...................................................................................................0 Boom Lock...................................................................................................0 Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit.................................................0 Service Intervals...........................................................................................0 Required Parts..............................................................................................0 Maintenance—As Required.........................................................................................0 Inspect Belt and Check Tension..............................................................................0 Check Track Sag.............................................................................................0 Adjust Track Sag............................................................................................0 Check Engine Air Filter Restriction Indicator...............................................................0 Clean or Replace Cab Fresh Air Filter.......................................................................0 Clean or Replace Cab Recirculating Air Filter...............................................................0 Check Coolant...............................................................................................0 Drain Sediment From Fuel Tank...............................................................................0 Service Exhaust Filter......................................................................................0 Maintenance—Every 10 Hours or Daily.............................................................................0 Check Engine Oil Level......................................................................................0 Check Surge Tank Coolant Level..............................................................................0 Check Hydrostatic Transmission Oil Level....................................................................0 Check Hydraulic Oil Level...................................................................................0 Check Auxiliary Fuel Filter and Water Separator—If Equipped.................................................0 Check Primary Fuel Filter and Water Separator...............................................................0 Check Nevergrease™ Outer Pin Seals—If Equipped..............................................................0 Maintenance—Every 50 Hours......................................................................................0 Lubricate Right and Left End Crossbar Pivots................................................................0 Lubricate Rear Ripper—If Equipped...........................................................................0 Lubricate Loader Linkage and Cylinder Pivots................................................................0 Lubricate Multi-Purpose Bucket—If Equipped..................................................................0 Maintenance—Every 250 Hours.....................................................................................0 Check Inner and Outer Final Drive Housing Oil Levels........................................................0 Take Engine Oil Sample......................................................................................0 Maintenance—Every 500 Hours.....................................................................................0 Drain and Refill Engine Oil and Replace Filter..............................................................0 Replace Primary and Final Fuel Filters......................................................................0 Replace Auxiliary Fuel Filter and Water Separator—If Equipped...............................................0 Check Battery Electrolyte Level; Clean and Tighten Terminals................................................0 Take Fluid Samples..........................................................................................0 Maintenance—Every 1000 Hours....................................................................................0 Drain and Refill Final Drive Housing Oil....................................................................0 Check Track Frame Pivot Shaft Bushing Oil Level.............................................................0 Check Coolant...............................................................................................0 Check Air Intake Hose.......................................................................................0 Maintenance—Every 2000 Hours....................................................................................0 Drain and Refill Hydraulic System Oil and Replace Filters...................................................0 Drain and Refill Hydrostatic Transmission Oil and Replace Oil Filter........................................0 Replace Hydraulic Tank Breather Filter......................................................................0 Check and Adjust Engine Valve Lash..........................................................................0 Replace Open Crankcase Ventilation (OCV) Filter.............................................................0 Replace Nevergrease™ Outer Pin Seals—If Equipped............................................................0 Maintenance—Every 5000 Hours....................................................................................0 Inspect After Treatment Device Mounts.......................................................................0 Maintenance—Every 6000 Hours....................................................................................0 Draining the Engine Cooling System..........................................................................0 Refill Engine Cooling System................................................................................0 Miscellaneous—Machine...........................................................................................0 Inspect and Clean Polycarbonate Windows.....................................................................0 Replace Engine Air Filter Elements..........................................................................0 Keep ROPS Installed Properly................................................................................0 Checking Coolant Hoses......................................................................................0 Servicing the Cooling System................................................................................0 Clean Cooler Cores..........................................................................................0 Do Not Service or Adjust Injection Nozzles or Injection Pump................................................0 Do Not Service Control Valves, Cylinders, Pumps, or Motors..................................................0 Fuel Drain and Shutoff Valve................................................................................0 Discharge Pilot Control System Hydraulic Pressure...........................................................0 Precautions for Alternator and Regulator....................................................................0 Handling, Checking and Servicing Batteries Carefully........................................................0 Using Battery Charger.......................................................................................0 Using Booster Batteries—24-Volt System......................................................................0 Replacing Batteries.........................................................................................0 Removing Batteries..........................................................................................0 JDLink™ Machine Monitoring System (MMS)—If Equipped.........................................................0 Replacing Fuses.............................................................................................0 Bleed Fuel System...........................................................................................0 Check Engine Speeds.........................................................................................0 Track Sag General Information...............................................................................0 Checking Track Shoe Cap Screw Torque........................................................................0 Checking Track Shoe Cap Screw Torque—Master Link............................................................0 Checking Idlers and Rollers for Oil Leakage.................................................................0 Checking Carrier Roller Oil Level...........................................................................0 Cab or ROPS Tilting Procedure...............................................................................0 Welding On Machine..........................................................................................0 Welding Near Electronic Control Units.......................................................................0 Keep Electronic Control Unit Connectors Clean...............................................................0 Inspect and Clean Windows...................................................................................0 Checking Park Lock Start System.............................................................................0 Checking Transmission Start System..........................................................................0 Replacing Bucket Teeth......................................................................................0 Replacing Ripper Teeth—If Equipped..........................................................................0 Replacing Bucket Teeth—TK Series............................................................................0 Fluid Sampling Test Ports...................................................................................0 Quick Service Connectors—If Equipped........................................................................0 Hardware Torque Specifications..............................................................................0 Unified Inch Bolt and Screw Torque Values...................................................................0 Metric Bolt and Screw Torque Values.........................................................................0 Miscellaneous—Operational Checkout..............................................................................0 Operational Checkout........................................................................................0 Ignition OFF, Engine OFF Checks.........................................................................0 Ignition ON, Engine OFF Checks..........................................................................0 Ignition ON, Engine ON Checks...........................................................................0 Miscellaneous—Troubleshooting...................................................................................0 Troubleshooting Procedure...................................................................................0 Engine......................................................................................................0 Electrical System...........................................................................................0 Hydraulic System............................................................................................0 Hydrostatic Transmission....................................................................................0 Heating and Air Conditioning................................................................................0 Software Update.............................................................................................0 Miscellaneous—Storage...........................................................................................0 Prepare Machine for Storage.................................................................................0 Monthly Storage Procedure...................................................................................0 Avoid Track Damage..........................................................................................0 Miscellaneous—Machine Numbers...................................................................................0 Record Product Identification Number (PIN)..................................................................0 Record Engine Serial Number.................................................................................0 Keep Proof of Ownership.....................................................................................0 Keep Machines Secure........................................................................................0 Miscellaneous—Specifications....................................................................................0 655K Crawler Loader Dimensions..............................................................................0 655K Crawler Loader Specifications..........................................................................0 655K Crawler Loader Weights.................................................................................0 Ripper Dimensions...........................................................................................0 655K Crawler Loader Drain and Refill Capacities.............................................................0 Page Number.........................................................................................................0 Section 1-1.....................................................................................................0 Section 1-2.....................................................................................................0 Section 1-3.....................................................................................................0 Section 1-4.....................................................................................................0 Section 1-5.....................................................................................................0 Section 2-1.....................................................................................................0 Section 2-2.....................................................................................................0 Section 2-3.....................................................................................................0 Section 3-1.....................................................................................................0 Section 3-2.....................................................................................................0 Section 3-3.....................................................................................................0 Section 3-4.....................................................................................................0 Section 3-5.....................................................................................................0 Section 3-6.....................................................................................................0 Section 3-7.....................................................................................................0 Section 3-8.....................................................................................................0 Section 3-9.....................................................................................................0 Section 3-10....................................................................................................0 Section 3-11....................................................................................................0 Section 4-1.....................................................................................................0 Section 4-2.....................................................................................................0 Section 4-3.....................................................................................................0 Section 4-4.....................................................................................................0 Section 4-5.....................................................................................................0 Section 4-6.....................................................................................................0
S.S 22/02/2025
