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John Deere 550K & 650K Crawler Dozer Operator’s Manual OMT356886X19 – PDF DOWNLOAD
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John Deere 550K & 650K Crawler Dozer Operator’s Manual OMT356886X19 – PDF DOWNLOAD
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Description
John Deere 550K & 650K Crawler Dozer Operator’s Manual OMT356886X19 – PDF DOWNLOAD
FILE DETAILS:
John Deere 550K & 650K Crawler Dozer Operator’s Manual OMT356886X19 – PDF DOWNLOAD
Language : English
Pages : 290
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
John Deere 550K & 650K Crawler Dozer Operator’s Manual OMT356886X19 – PDF DOWNLOAD
- READ THIS MANUAL carefully to learn how to operate and service machine correctly. Personal injury or equipment damage can result if manual is not read. This manual and safety signs on the machine may also be available in other languages; see an authorized John Deere dealer to order.
- THIS MANUAL SHOULD BE CONSIDERED a permanent part of the machine and should remain with machine when machine is sold.
- MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.
- RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction of forward travel.
- WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Machine Numbers section. Accurately record all the numbers to help in tracing the machine if machine is ever stolen. A dealer also needs these numbers when parts are ordered. File the identification numbers in a secure place off machine.
- WARRANTY is provided as part of John Deere’s support program for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certificate or statement which should have been received from the dealer.
TABLE OF CONTENTS:
John Deere 550K & 650K Crawler Dozer Operator’s Manual OMT356886X19 – PDF DOWNLOAD
Contents............................................................................................................0 Safety—Safety and Operator Conveniences.........................................................................0 Safety and Operator Convenience Features....................................................................0 Safety—General Precautions......................................................................................0 Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance......0 Recognize Safety Information................................................................................0 Follow Safety Instructions..................................................................................0 Operate Only If Qualified...................................................................................0 Wear Protective Equipment...................................................................................0 Avoid Unauthorized Machine Modifications....................................................................0 Inspect Machine.............................................................................................0 Stay Clear of Moving Parts..................................................................................0 Avoid High-Pressure Fluids..................................................................................0 Avoid High-Pressure Oils....................................................................................0 Work In Ventilated Area.....................................................................................0 Avoid Static Electricity Risk When Refueling................................................................0 Prevent Fires...............................................................................................0 In Case of Machine Fire.....................................................................................0 Prevent Battery Explosions..................................................................................0 Handle Chemical Products Safely.............................................................................0 Decommissioning — Proper Recycling and Disposal of Fluids and Components....................................0 Exhaust Filter Ash Handling and Disposal....................................................................0 Prepare for Emergencies.....................................................................................0 Clean Debris from Machine...................................................................................0 Add Cab Guarding for Special Uses...........................................................................0 Safety—Operating Precautions....................................................................................0 Use Steps and Handholds Correctly...........................................................................0 Start Only From Operator's Seat.............................................................................0 Use and Maintain Seat Belt..................................................................................0 Prevent Unintended Machine Movement.........................................................................0 Avoid Work Site Hazards.....................................................................................0 Keep Riders Off Machine.....................................................................................0 Avoid Backover Accidents....................................................................................0 Avoid Machine Tip Over and Machine Damage...................................................................0 Use Special Care When Operating.............................................................................0 Inspect and Maintain ROPS...................................................................................0 Travel Safely...............................................................................................0 Add and Operate Attachments Safely..........................................................................0 Prevent Acid Burns..........................................................................................0 Safety—Maintenance Precautions..................................................................................0 Park and Prepare for Service Safely.........................................................................0 Service Cooling System Safely...............................................................................0 Remove Paint Before Welding or Heating......................................................................0 Make Welding Repairs Safely.................................................................................0 Drive Metal Pins Safely.....................................................................................0 Clean Exhaust Filter Safely.................................................................................0 Safety—Safety Signs and Other Instructions......................................................................0 Safety Signs and Other Instructions.........................................................................0 Operation—Operator's Station....................................................................................0 Standard Display Monitor (SDM) Functions....................................................................0 Sealed Switch Module (SSM) Functions........................................................................0 Transmission Control Lever..................................................................................0 Blade Control Lever.........................................................................................0 Auxiliary Control Levers—If Equipped........................................................................0 Using Park Lock Levers......................................................................................0 Heating and Air Conditioning System—If Equipped.............................................................0 Seat Adjustment.............................................................................................0 Seat Heater—If Equipped.....................................................................................0 Under Seat Heater—If Equipped...............................................................................0 Windshield Wipers and Washers—If Equipped...................................................................0 Work and Drive Lights.......................................................................................0 Reversing Fan—If Equipped...................................................................................0 Horn........................................................................................................0 Dome Light—If Equipped......................................................................................0 Radio—If Equipped...........................................................................................0 Auxiliary Power Outlets.....................................................................................0 Door Latch—If Equipped......................................................................................0 Secondary Exits—If Equipped.................................................................................0 Cab Windows—If Equipped.....................................................................................0 Fire Extinguisher Mounting Location.........................................................................0 Beacon Light—If Equipped....................................................................................0 Operation—Operating the Machine.................................................................................0 Before Starting Work........................................................................................0 Inspect Machine Daily Before Starting.......................................................................0 Check Instruments Before Starting...........................................................................0 Battery Disconnect Switch...................................................................................0 Engine Break-In Period......................................................................................0 Engine Block Heater—If Equipped.............................................................................0 Starting the Engine.........................................................................................0 Engine Warm-Up..............................................................................................0 Cold Weather Warm-Up........................................................................................0 Driving the Machine.........................................................................................0 Setting Travel Speed........................................................................................0 Setting Engine Speed........................................................................................0 Auto-Idle Operation.........................................................................................0 Economy (ECO) Mode Operation................................................................................0 Decelerator/Brake Pedal and Decelerator Mode Switch.........................................................0 Stopping the Machine........................................................................................0 Parking the Machine.........................................................................................0 Hydraulic System Pressure Release...........................................................................0 Blade Release...............................................................................................0 Exhaust Filter..............................................................................................0 Selective Catalytic Reduction (SCR) System Overview.........................................................0 Qualified Emergency Use — SCR Override Option...............................................................0 Service ADVISOR™ Remote (SAR) Software Delivery Process.....................................................0 Operating in Water..........................................................................................0 Operating on Steep Hills....................................................................................0 Avoid Track Damage..........................................................................................0 Extend Undercarriage Life...................................................................................0 Hydraulics Enable—If Equipped...............................................................................0 Operating Blade.............................................................................................0 Changing Blade Pitch........................................................................................0 Operating IGC System—Topcon Factory Installation, If Equipped...............................................0 Ripper Operation—If Equipped................................................................................0 Operating Winch—If Equipped.................................................................................0 Fasten Cable to Winch Drum—4000S Series.....................................................................0 Winch Free Spool Drag Adjustment............................................................................0 Loading Machine on a Trailer................................................................................0 Lifting the Machine.........................................................................................0 Releasing Park Brake to Tow the Machine.....................................................................0 Operation—Monitor Operation.....................................................................................0 Standard Display Monitor (SDM)..............................................................................0 Main Menu, SDM..............................................................................................0 Operation—Job Timer, SDM....................................................................................0 Operation—Exhaust Filter, SDM...............................................................................0 Operation—Exhaust Filter Auto Cleaning, SDM.................................................................0 Operation—Exhaust Filter Parked Cleaning, SDM...............................................................0 Operation—Exhaust Filter Emergency Override, SDM............................................................0 Operation—Software Update, SDM..............................................................................0 Diagnostics—Codes, SDM......................................................................................0 Diagnostics—Machine Readings, SDM...........................................................................0 Diagnostics—Engine Readings, SDM............................................................................0 Diagnostics—Transmission Readings, SDM......................................................................0 Diagnostics—JDLink Readings, SDM............................................................................0 Diagnostics—Controller Info, SDM............................................................................0 Diagnostics—Machine ID, SDM.................................................................................0 Setup—Monitor, SDM..........................................................................................0 Setup—Security, SDM.........................................................................................0 Setup—Preferences, SDM......................................................................................0 Maintenance—Machine.............................................................................................0 Required Emission-Related Information.......................................................................0 Diesel Fuel.................................................................................................0 Diesel Fuel Specifications..................................................................................0 Lubricity of Diesel Fuel....................................................................................0 Handling and Storing Diesel Fuel............................................................................0 BioDiesel Fuel..............................................................................................0 Testing Diesel Fuel.........................................................................................0 Supplemental Diesel Fuel Additives..........................................................................0 Fuel Filters................................................................................................0 Minimizing the Effect of Cold Weather on Diesel Engines.....................................................0 Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines....................0 Refilling Diesel Exhaust Fluid (DEF) Tank...................................................................0 Testing Diesel Exhaust Fluid (DEF)..........................................................................0 Storing Diesel Exhaust Fluid (DEF)..........................................................................0 Disposal of Diesel Exhaust Fluid (DEF)......................................................................0 John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV...............0 Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV..................................0 Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV Engines....0 Oil Filters.................................................................................................0 Diesel Engine Coolant (engine with wet sleeve cylinder liners)..............................................0 Water Quality for Mixing with Coolant Concentrate...........................................................0 Operating in Warm Temperature Climates......................................................................0 Testing Coolant Freeze Point................................................................................0 Disposing of Coolant........................................................................................0 Alternative and Synthetic Lubricants........................................................................0 Final Drive Oil.............................................................................................0 Hydraulic and Hydrostatic Oil...............................................................................0 Track Rollers, Front Idler, Carrier Roller, and Track Frame Pivot Oil.......................................0 Winch Oil...................................................................................................0 Grease......................................................................................................0 Lubricant Storage...........................................................................................0 Mixing of Lubricants........................................................................................0 Maintenance—Periodic Maintenance................................................................................0 Service Machine at Specified Intervals......................................................................0 Prepare Machine for Maintenance.............................................................................0 Check Hour Meter Regularly..................................................................................0 Fuel Tank...................................................................................................0 Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit.................................................0 Service Intervals...........................................................................................0 Required Parts..............................................................................................0 Maintenance—As Required.........................................................................................0 Inspect and Clean Cooling Package...........................................................................0 Inspect or Replace Belt and Check Automatic Belt Tensioner..................................................0 Check and Drain Primary Fuel Filter and Water Separator.....................................................0 Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped.......................................0 Inspect and Replace Cab Fresh Air and Recirculation Filter Elements.........................................0 Check and Fill Windshield Washer Fluid......................................................................0 Replace Primary and Secondary Engine Air Filter Elements....................................................0 Check Air Cleaner Dust Unloader Valve.......................................................................0 Track Sag General Information...............................................................................0 Check and Adjust Track Sag..................................................................................0 Service Exhaust Filter......................................................................................0 Check and Clean Engine Air Filter Precleaner................................................................0 Maintenance—Every 10 Hours or Daily.............................................................................0 Check Coolant Level at Surge Tank...........................................................................0 Check Engine Oil Level......................................................................................0 Check Hydraulic/Hydrostatic System Oil Level................................................................0 Lubricate Dozer Linkage and Blade Socket....................................................................0 Maintenance—Every 50 Hours......................................................................................0 Lubricate Rear Ripper—If Equipped...........................................................................0 Maintenance—Every 250 Hours.....................................................................................0 Check Final Drive Oil Level.................................................................................0 Take Engine Oil Sample......................................................................................0 Maintenance—Every 500 Hours.....................................................................................0 Drain and Refill Engine Oil and Replace Filter..............................................................0 Replace Primary and Final Fuel Filters......................................................................0 Replace Auxiliary Fuel Filter—If Equipped...................................................................0 Replace Winch Oil Filter—If Equipped........................................................................0 Drain Water and Sediment From Fuel Tank.....................................................................0 Check Battery Electrolyte Level; Clean and Tighten Terminals................................................0 Take Fluid Samples..........................................................................................0 Check Blade Shim Adjustment.................................................................................0 Maintenance—Every 1000 Hours....................................................................................0 Replace Cab Fresh Air and Recirculation Filters.............................................................0 Drain and Refill Final Drive Oil............................................................................0 Clean or Replace Winch Hydraulic Breather Filter—If Equipped................................................0 Drain and Refill Winch Oil and Replace Filter—If Equipped...................................................0 Check Air Intake Hoses and Connections......................................................................0 Check Coolant Condition.....................................................................................0 Maintenance—Every 2000 Hours....................................................................................0 Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter........................................................0 Changing Diesel Exhaust Fluid (DEF) Dosing Unit Filter......................................................0 Replace Diesel Exhaust Fluid (DEF) Tank Suction Filter......................................................0 Cleaning Diesel Exhaust Fluid (DEF) Tank....................................................................0 Replace Open Crankcase Ventilation (OCV) Filter.............................................................0 Drain and Refill Hydraulic System Oil and Replace Filters...................................................0 Replace Fuel Tank Breather..................................................................................0 Maintenance—Every 3000 Hours...................................................................................0 Check and Adjust Engine Valve Lash..........................................................................0 Maintenance—Every 4000 Hours....................................................................................0 Replace Diesel Exhaust Fluid (DEF) Tank Breather............................................................0 Maintenance—Every 6000 Hours....................................................................................0 Drain and Refill Engine Cooling System......................................................................0 Miscellaneous—Machine...........................................................................................0 Replace Coolant In-Line Filter..............................................................................0 Opening and Closing the Grille..............................................................................0 Remove Operator’s Station Floor Plate.......................................................................0 Operator’s Seat Tilting Procedure...........................................................................0 Check Air Inlet Cover.......................................................................................0 Replacing Fuses.............................................................................................0 Checking Park Lock Start System.............................................................................0 Checking Transmission Start System..........................................................................0 Lubricating Door Latches—If Equipped........................................................................0 Drain Fuel From Fuel Tank...................................................................................0 Bleed Fuel System...........................................................................................0 Fluid Sampling Test Ports—If Equipped.......................................................................0 Quick Service Connectors—If Equipped........................................................................0 JDLink™ Machine Monitoring System (MMS)—If Equipped.........................................................0 Keep Electronic Control Unit Connectors Clean...............................................................0 Do Not Service or Adjust Injection Nozzles or Injection Pump................................................0 Do Not Service Control Valves, Cylinders, Pumps, or Motors..................................................0 Precautions for Alternator and Regulator....................................................................0 Handling, Checking, and Servicing Batteries Carefully.......................................................0 Using Battery Charger.......................................................................................0 Using Booster Batteries—24-Volt System......................................................................0 Replacing and Removing Batteries...........................................................................0 Keep ROPS Installed Properly................................................................................0 Track Shoe Cap Screw Torque.................................................................................0 Checking Carrier Roller Oil Level...........................................................................0 Checking Idlers and Rollers for Oil Leakage.................................................................0 Welding Near Electronic Control Units.......................................................................0 Welding on Machine..........................................................................................0 Replacing Ripper Teeth—If Equipped..........................................................................0 Hardware Torque Specifications..............................................................................0 Unified Inch Bolt and Screw Torque Values...................................................................0 Metric Bolt and Screw Torque Values.........................................................................0 Miscellaneous—Operational Checkout..............................................................................0 Operational Checkout........................................................................................0 Diagnostic Trouble Code (DTC) Check.....................................................................0 Operational Checks—Switched Power OFF, Engine OFF Checks................................................0 Operational Checks—Switched Power ON, Engine OFF........................................................0 Operational Checks—Switched Power ON, Engine ON.........................................................0 Miscellaneous—Troubleshooting...................................................................................0 Troubleshooting Procedure...................................................................................0 Engine......................................................................................................0 Electrical System...........................................................................................0 Hydraulic System............................................................................................0 Hydrostatic Transmission System.............................................................................0 Air Conditioning System.....................................................................................0 Heater System...............................................................................................0 Software Update.............................................................................................0 Miscellaneous—Storage...........................................................................................0 Prepare Machine for Storage.................................................................................0 Monthly Storage Procedure...................................................................................0 Preparing Engine for Long-Term Storage......................................................................0 Removing Engine From Long-Term Storage......................................................................0 Miscellaneous—Machine Numbers...................................................................................0 Record Product Identification Number (PIN)..................................................................0 Record Engine Serial Number.................................................................................0 Keep Proof of Ownership.....................................................................................0 Keep Machines Secure........................................................................................0 Miscellaneous—Specifications....................................................................................0 550K XLT Crawler Dozer Dimensions...........................................................................0 550K XLT Crawler Dozer Specifications.......................................................................0 550K XLT Crawler Dozer Weights..............................................................................0 550K LGP Crawler Dozer Dimensions...........................................................................0 550K LGP Crawler Dozer Specifications.......................................................................0 550K LGP Crawler Dozer Weights..............................................................................0 550K XLT and 550K LGP Crawler Dozer Drain and Refill Capacities.............................................0 650K XLT Crawler Dozer Dimensions...........................................................................0 650K XLT Crawler Dozer Specifications.......................................................................0 650K XLT Crawler Dozer Weights..............................................................................0 650K LGP Crawler Dozer Dimensions...........................................................................0 650K LGP Crawler Dozer Specifications.......................................................................0 650K LGP Crawler Dozer Weights..............................................................................0 650K XLT and 650K LGP Crawler Dozer Drain and Refill Capacities.............................................0 Parallelogram Ripper........................................................................................0 4000S Winch.................................................................................................0 Eurasian Economic Union.....................................................................................0 Machine Design Life.........................................................................................0 Page Number.........................................................................................................0 Section 1-1.....................................................................................................0 Section 1-2.....................................................................................................0 Section 1-3.....................................................................................................0 Section 1-4.....................................................................................................0 Section 1-5.....................................................................................................0 Section 2-1.....................................................................................................0 Section 2-2.....................................................................................................0 Section 2-3.....................................................................................................0 Section 3-1.....................................................................................................0 Section 3-2.....................................................................................................0 Section 3-3.....................................................................................................0 Section 3-4.....................................................................................................0 Section 3-5.....................................................................................................0 Section 3-6.....................................................................................................0 Section 3-7.....................................................................................................0 Section 3-8.....................................................................................................0 Section 3-9.....................................................................................................0 Section 3-10....................................................................................................0 Section 3-11....................................................................................................0 Section 3-12....................................................................................................0 Section 4-1.....................................................................................................0 Section 4-2.....................................................................................................0 Section 4-3.....................................................................................................0 Section 4-4.....................................................................................................0 Section 4-5.....................................................................................................0 Section 4-6.....................................................................................................0
S.S 20/02/2025
