Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
John Deere 524K Loader Operation & Test Technical Manual TM10687 PDF
$29.95
John Deere 524K Loader Operation & Test Technical Manual TM10687 – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
John Deere 524K Loader Operation and Test Technical Manual TM10687 14OCT08 – PDF DOWNLOAD
FILE DETAILS:
John Deere 524K Loader Operation and Test Technical Manual TM10687 14OCT08 – PDF DOWNLOAD
Language : English
Pages : 440
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 524K Loader Operation and Test Technical Manual TM10687 14OCT08 – PDF DOWNLOAD
Contents 5
General Information 9
Safety Information 11
Recognize Safety Information 11
Follow Safety Instructions 11
Operate Only If Qualified 12
Wear Protective Equipment 12
Avoid Unauthorized Machine Modifications 12
Add Cab Guarding For Special Uses 13
Inspect Machine 13
Stay Clear of Moving Parts 13
Avoid High-Pressure Fluids 14
Avoid High-Pressure Oils 14
Beware of Exhaust Fumes 15
Prevent Fires 15
Clean Trash from Machine 16
Prevent Battery Explosions 16
Handle Chemical Products Safely 16
Dispose of Waste Properly 17
Prepare for Emergencies 17
Use Steps and Handholds Correctly 17
Start Only From Operator’s Seat 18
Use and Maintain Seat Belt 18
Prevent Unintended Machine Movement 19
Avoid Work Site Hazards 20
Use Special Care When Operating Loader 21
Keep Riders Off Machine 21
Avoid Backover Accidents 22
Avoid Machine Tip Over 23
Operating on Slopes 23
Operating or Traveling On Public Roads 24
Inspect and Maintain ROPS 24
Add and Operate Attachments Safely 24
Park And Prepare For Service Safely 25
Service Cooling System Safely 25
Service Tires Safely 26
Remove Paint Before Welding or Heating 27
Make Welding Repairs Safely 28
Drive Metal Pins Safely 28
Wheels 29
Powered Wheels and Fasteners 31
Wheel Remove and Install 31
Tire Remove and Install 32
Axles and Suspension Systems 33
Removal and Installation 35
TeamMate™ IV Axles 35
Front Axle and Differential Remove and Install 36
Rear Axle and Differential Remove and Install 40
Axle Oscillating Supports Disassemble and Assemble 45
Axle Shafts and U-Joints 48
Universal Joint and Drive Shaft Remove and Install 48
Axle Shaft, Bearings, Reduction Gears 51
TeamMate™ IV Axles 51
Hydraulic System 53
Differential Lock Solenoid Valve Remove and Install 53
Axle Circulation System Remove and Install—If Equipped 54
Transmission 57
Removal and Installation 59
Transmission Remove and Install 59
Gears, Shafts, Bearings and Power Shift Clutch 63
Torque Converter and Housing Remove 63
Torque Converter and Housing Install 68
Clutches and Input and Output Shafts Remove 72
Clutches and Input and Output Shafts Install 81
Clutch Pack KV and KR Disassemble 95
Clutch Pack KV and KR Assemble 99
Clutch Pack K1, K2, and K3 Disassemble108
Clutch Pack K1, K2, and K3 Assemble111
Clutch Pack K4 Disassemble123
Clutch Pack K4 Assemble124
Input Shaft Disassemble131
Input Shaft Assemble132
Axle Disconnect Remove and Install136
Axle Disconnect Disassemble and Assemble138
Hydraulic System149
Transmission Pump Remove and Install149
Converter Minimum Pressure Regulator Valve Remove and Install153
Transmission Hydraulic Control Valve Remove and Install154
Transmission Hydraulic Control Valve Cross Section View158
Transmission Hydraulic Control Valve Disassemble and Assemble159
Torque Converter Relief Valve Remove, Disassemble, and Install171
Transmission Internal Oil Pipes and Tubes173
Remove and install173
Axle Disconnect Solenoid Valve Remove and Install177
Engine179
Removal and Installation181
PowerTech E™ 68 L John Deere Engine181
Engine Remove and Install182
Serpentine Belt Remove and Install190
Crankshaft Dampener Remove and Install191
Engine Auxiliary Systems193
Cold Weather Starting Aids195
Start Aid Nozzle Remove and Install195
Start Aid Solenoid Remove and Install196
Engine Coolant Heater Remove and Install197
Cooling System199
Intercooler Remove and Install199
Radiator Remove and Install200
Hydraulic Oil Cooler Remove and Install203
Transmission Oil Cooler Remove and Install205
Axle Oil Coolers Disassemble and Assemble—If Equipped206
Cooling Package Plenum Remove and Install207
Intake System213
Air Cleaner Remove and Install213
Precleaner Remove and Install—If Equipped215
External Exhaust System217
Muffler Remove and Install217
External Fuel Supply Systems219
Fuel Tank Remove and Install219
Primary Fuel Filter (Water Separator) Remove and Install223
Dampener Drive225
Elements227
Output Dampener Remove and Install227
Steering System229
Hydraulic System231
NeverGrease™ Pin Joints231
Orbital Steering Valve Remove and Install234
Steering Column Remove and Install237
Steering Column Disassemble and Assemble238
Steering Cylinders Remove and Install239
Steering Cylinder Bushings Remove and Install242
Secondary Steering Pump Remove and Install—If Equipped243
Secondary Steering Valve Remove and Install—If Equipped246
Loader Start-Up Procedure (Steering Cylinder)248
Service Brakes249
Active Elements251
Service Brake Assembly Remove and Install251
Service Brake Pedal and Linkage Disassemble and Assemble252
Hydraulic System253
Service Brake Valve Remove and Install253
Service Brake Accumulator Remove and Install254
Park Brake257
Active Elements259
Park Brake Remove and Install259
Park Brake Disassemble and Assemble262
Hydraulic System269
Park Brake Release Solenoid Valve Remove and Install269
Frame or Supporting Structure271
Frame Installation273
Welding Major Structure273
Engine and Loader Frame Separate275
Upper Pivot Bearing and Seals Remove and Install279
Lower Pivot Bearing and Seals Remove and Install281
Frame Bottom Guards285
Front Axle Guard Remove and Install285
Transmission Bottom Guard Remove and Install286
Chassis Weights287
Counterweights Remove and Install287
Rear Counterweight Remove and Install289
Operator’s Station291
Removal and Installation293
Cab Remove and Install293
Operator Enclosure299
Windowpanes Remove and Install299
Cab Door Hold-Open Release Adjust299
Front and Rear Windshield Wiper Motor Remove and Install300
Seat and Seat Belt307
Seat Remove and Install307
Seat Belt Remove and Install308
Heating and Air Conditioning309
Proper Refrigerant Handling309
R134a Refrigerant Cautions309
R134a Compressor Oil Charge Check310
R134a Compressor Oil Removal310
R134a Component Oil Charge311
Refrigerant Leak Testing312
Refrigerant Hoses and Tubing Inspection312
R134a Refrigerant Recovery/Recycling and Charging Station Installation Procedure313
R134a System Recover314
R134a System Evacuate315
R134a System Charge317
Air Conditioner System Cleaning Procedures318
Air Conditioner System Purge319
Air Conditioner System Flush320
Air Conditioning Module With Heater/Evaporator Coil322
Heater/Evaporator Coil Remove and Install323
Expansion Valve Remove and Install324
Freeze Control Switch Remove and Install325
Freeze Control Switch Bench Test326
Heater Control Valve Remove and Install327
Heater Control Valve Leak Check328
Blower Motor Assembly Remove and Install329
Receiver-Dryer Remove and Install330
Condenser Remove and Install331
Air Conditioning High-Low Pressure Switch Remove and Install332
Fresh Air Filter Remove and Install333
Recirculating Air Filter Remove and Install334
Compressor Remove and Install335
Compressor Clutch—R134a Disassemble and Assemble336
Clutch Hub Clearance—R134a Check337
Sheet Metal and Styling339
Hood or Engine Enclosure341
Hood Remove and Install341
Engine Side Shields Remove and Install342
Loader345
Bucket347
Bucket Remove and Install347
Welded Bucket Cutting Edges Remove and Install348
Bolt-On Cutting Edges Remove and Install349
Cracked Cutting Edge Repair350
Frames351
Loader Bucket Tilt Linkage Remove and Install351
Bucket Linkage Seals and Bushings Remove and Install352
Loader Boom Bushings and Seals Remove and Install353
Boom Remove and Install354
Hi-Vis Coupler Disassemble and Assemble358
Hydraulic System363
General Oil Cleanup Procedure363
Hydraulic Component Failure Cleanup Procedure366
Follow-Up Oil Cleanup Procedure369
Main Hydraulic Pump Remove and Install370
Main Hydraulic Pump Disassemble and Assemble374
Loader Control Valve Remove and Install375
Loader Control Valve Disassemble and Assemble378
Boom Section Disassemble and Assemble379
Bucket Section Disassemble and Assemble380
Auxiliary Section Disassemble and Assemble381
Main Relief Valve Disassemble and Assemble382
Load Sense Relief Valve Disassemble and Assemble383
Circuit Relief With Anticavitation Valve Disassemble and Assemble384
Anticavitation Valve Disassemble and Assemble386
Boom Cylinder Remove and Install387
Bucket Cylinder Remove and Install389
Boom and Bucket Cylinder Disassemble and Assemble392
Boom or Bucket Cylinder Bushings and Seals Remove and Install393
Loader Start-Up Procedure394
Hydraulic Reservoir Remove and Install395
Pilot Control Valve Remove and Install399
Pilot Control Valve Disassemble and Assemble402
Auxiliary Function Pilot Control Valve Remove and Install404
Auxiliary Function Pilot Control Valve Disassemble and Assemble407
Pilot Accumulator Remove and Install409
Hydraulic Pump Manifold Remove and Install410
Hydraulic Pump Manifold Disassemble and Assemble414
Ride Control Valve Remove and Install416
Ride Control Valve Disassemble and Assemble418
Pin Disconnect Valve Remove and Install419
Pin Disconnect Valve Disassemble and Assemble421
Hydraulic Fan Pump and Axle Circulation Pump Remove and Install422
Hydraulic Fan Motor Remove and Install424
Reversing Fan Valve Remove and Install426
Reversing Fan Valve Disassemble and Assemble428
Dealer Fabricated Tools431
Dealer Fabricated Tools433
DFT1132 Hydraulic Pump Removal and Installation Tool433
DESCRIPTION:
John Deere 524K Loader Operation and Test Technical Manual TM10687 14OCT08 – PDF DOWNLOAD
Foreword:
- This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use. Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual. This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.
- Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and tests sections help you identify the majority of routine failures quickly. Information is organized in groups for the various components requiring service instruction.
- At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.
- Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair. Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.
G.B 06/01/25
