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John Deere 450K 550K 650K Crawler Dozer Operation Manual PDF
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John Deere 450K, 550K & 650K Crawler Dozer Operator’s Manual OMT378072X19 – PDF DOWNLOAD
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Description
John Deere 450K, 550K & 650K Crawler Dozer Operator’s Manual OMT378072X19 – PDF DOWNLOAD
FILE DETAILS:
John Deere 450K, 550K & 650K Crawler Dozer Operator’s Manual OMT378072X19 – PDF DOWNLOAD
Language : English
Pages : 294
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
John Deere 450K, 550K & 650K Crawler Dozer Operator’s Manual OMT378072X19 – PDF DOWNLOAD
- READ THIS MANUAL carefully to learn how to operate and service machine correctly. Personal injury or equipment damage can result if manual is not read. This manual and safety signs on the machine may also be available in other languages; see an authorized John Deere dealer to order.
- THIS MANUAL SHOULD BE CONSIDERED a permanent part of the machine and should remain with machine when machine is sold.
- MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.
- RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction of forward travel.
- WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Machine Numbers section. Accurately record all the numbers to help in tracing the machine if machine is ever stolen. A dealer also needs these numbers when parts are ordered. File the identification numbers in a secure place off machine.
- WARRANTY is provided as part of John Deere’s support program for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certificate or statement which should have been received from the dealer.
TABLE OF CONTENTS:
John Deere 450K, 550K & 650K Crawler Dozer Operator’s Manual OMT378072X19 – PDF DOWNLOAD
Contents............................................................................................................ 25 Safety—Safety and Operator Conveniences......................................................................... 29 Safety and Operator Convenience Features.................................................................... 29 Safety—General Precautions...................................................................................... 30 Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance...... 30 Recognize Safety Information................................................................................ 31 Follow Safety Instructions.................................................................................. 31 Operate Only If Qualified................................................................................... 32 Wear Protective Equipment................................................................................... 32 Avoid Unauthorized Machine Modifications.................................................................... 32 Inspect Machine............................................................................................. 33 Stay Clear of Moving Parts.................................................................................. 33 Avoid High-Pressure Fluids.................................................................................. 33 Avoid High-Pressure Oils.................................................................................... 34 Work In Ventilated Area..................................................................................... 34 Avoid Static Electricity Risk When Refueling................................................................ 34 High Debris Applications.................................................................................... 35 Prevent Fires............................................................................................... 35 In Case of Machine Fire..................................................................................... 36 Prevent Battery Explosions.................................................................................. 36 Handle Chemical Products Safely............................................................................. 37 Handle Starting Fluid Safely................................................................................ 37 Decommissioning — Proper Recycling and Disposal of Fluids and Components.................................... 37 Exhaust Filter Ash Handling and Disposal.................................................................... 38 Prepare for Emergencies..................................................................................... 38 Clean Debris from Machine................................................................................... 38 Add Cab Guarding for Special Uses........................................................................... 39 Safety—Operating Precautions.................................................................................... 40 Use Steps and Handholds Correctly........................................................................... 40 Start Only From Operator's Seat............................................................................. 40 Use and Maintain Seat Belt.................................................................................. 40 Prevent Unintended Machine Movement......................................................................... 40 Avoid Work Site Hazards..................................................................................... 40 Keep Riders Off Machine..................................................................................... 41 Avoid Backover Accidents.................................................................................... 41 Avoid Machine Tip Over and Machine Damage................................................................... 42 Use Special Care When Operating............................................................................. 43 Inspect and Maintain ROPS................................................................................... 43 Travel Safely............................................................................................... 44 Prevent Acid Burns.......................................................................................... 44 Add and Operate Attachments Safely.......................................................................... 45 Safety—Maintenance Precautions.................................................................................. 46 Park and Prepare for Service Safely......................................................................... 46 Service Machines Safely..................................................................................... 46 Service Cooling System Safely............................................................................... 46 Remove Paint Before Welding or Heating...................................................................... 46 Make Welding Repairs Safely................................................................................. 47 Drive Metal Pins Safely..................................................................................... 47 Use Proper Lifting Equipment................................................................................ 47 Clean Exhaust Filter Safely................................................................................. 48 Safety—Safety Signs and Other Instructions...................................................................... 50 Safety Signs and Other Instructions......................................................................... 50 Operation—Operator’s Station.................................................................................... 54 Standard Display Monitor (SDM) Functions.................................................................... 54 Sealed Switch Module (SSM) Functions........................................................................ 56 Transmission Control Lever.................................................................................. 59 Blade Control Lever......................................................................................... 59 Auxiliary Control Levers—If Equipped........................................................................ 60 Using Park Lock Levers...................................................................................... 60 Heating and Air Conditioning System—If Equipped............................................................. 61 Seat Adjustment............................................................................................. 62 Seat Heater—If Equipped..................................................................................... 62 Under Seat Heater—If Equipped............................................................................... 62 Windshield Wipers and Washers—If Equipped................................................................... 63 Work and Drive Lights....................................................................................... 65 Reversing Fan—If Equipped................................................................................... 66 Horn........................................................................................................ 66 Dome Light—If Equipped...................................................................................... 66 Auxiliary Power Outlets..................................................................................... 67 Door Latch—If Equipped...................................................................................... 67 Secondary Exits—If Equipped................................................................................. 68 Cab Windows—If Equipped..................................................................................... 69 Fire Extinguisher Mounting Location......................................................................... 69 Beacon Light—If Equipped.................................................................................... 70 Operation—Operating the Machine................................................................................. 71 Before Starting Work........................................................................................ 71 Inspect Machine Daily Before Starting....................................................................... 71 Check Instruments Before Starting........................................................................... 72 Battery Disconnect Switch................................................................................... 72 Engine Break-In Period...................................................................................... 72 Engine Block Heater—If Equipped............................................................................. 73 Starting the Engine......................................................................................... 74 Engine Warm-Up.............................................................................................. 75 Cold Weather Warm-Up........................................................................................ 75 Driving the Machine......................................................................................... 76 Setting Travel Speed........................................................................................ 77 Setting Engine Speed........................................................................................ 78 Auto-Idle Operation......................................................................................... 78 Economy (ECO) Mode Operation................................................................................ 79 Decelerator/Brake Pedal and Decelerator Mode Switch......................................................... 79 Stopping the Machine........................................................................................ 80 Parking the Machine......................................................................................... 81 Hydraulic System Pressure Release........................................................................... 83 Blade Release............................................................................................... 85 Required Machine Stop Warning............................................................................... 85 Exhaust Filter.............................................................................................. 86 Selective Catalytic Reduction (SCR) System Overview......................................................... 89 Qualified Emergency Use — SCR Override Option............................................................... 89 Service ADVISOR™ Remote (SAR) Software Delivery Process..................................................... 90 Operating in Water and Mud.................................................................................. 91 Driving Up a Steep or Slippery Slope........................................................................ 91 Avoid Track Damage.......................................................................................... 91 Extend Undercarriage Life................................................................................... 92 Hydraulics Enable—If Equipped............................................................................... 92 Operating Blade............................................................................................. 93 Changing Blade Pitch........................................................................................ 94 Operating IGC System—Topcon Factory Installation, If Equipped............................................... 96 Operating SmartGrade™ System (Factory Installation)—If Equipped............................................. 97 Ripper Operation—If Equipped................................................................................ 97 Operating Winch—If Equipped................................................................................. 98 Fasten Cable to Winch Drum—4000S Series..................................................................... 98 Winch Free Spool Drag Adjustment............................................................................101 Loading Machine on a Trailer................................................................................102 Lifting the Machine.........................................................................................103 Releasing Park Brake to Tow the Machine.....................................................................104 Operation—Monitor Operation.....................................................................................107 Standard Display Monitor (SDM)..............................................................................107 Main Menu, SDM..............................................................................................107 Operation—Job Timer, SDM....................................................................................108 Operation—Exhaust Filter, SDM...............................................................................108 Operation—Exhaust Filter Auto Cleaning, SDM.................................................................109 Operation—Exhaust Filter Parked Cleaning, SDM...............................................................109 Operation—Exhaust Filter Emergency Override, SDM............................................................110 Operation—Software Update, SDM..............................................................................111 Diagnostics—Codes, SDM......................................................................................111 Diagnostics—Machine Readings, SDM...........................................................................112 Diagnostics—Engine Readings, SDM............................................................................112 Diagnostics—Transmission Readings, SDM......................................................................112 Diagnostics—JDLink Readings, SDM............................................................................113 Diagnostics—Controller Info, SDM............................................................................113 Diagnostics—Machine ID, SDM.................................................................................114 Setup—Monitor, SDM..........................................................................................114 Setup—Security, SDM.........................................................................................114 Setup—Preferences, SDM......................................................................................116 Maintenance—Machine.............................................................................................117 Required Emission-Related Information.......................................................................117 Diesel Fuel.................................................................................................117 Diesel Fuel Specifications..................................................................................117 Lubricity of Diesel Fuel....................................................................................117 Handling and Storing Diesel Fuel............................................................................118 BioDiesel Fuel..............................................................................................118 Testing Diesel Fuel.........................................................................................120 Supplemental Diesel Fuel Additives..........................................................................120 Fuel Filters................................................................................................120 Minimizing the Effect of Cold Weather on Diesel Engines.....................................................120 Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines....................121 Refilling Diesel Exhaust Fluid (DEF) Tank...................................................................122 Testing Diesel Exhaust Fluid (DEF)..........................................................................123 Storing Diesel Exhaust Fluid (DEF)..........................................................................124 Disposal of Diesel Exhaust Fluid (DEF)......................................................................124 John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV...............125 Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV..................................125 Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV Engines....126 Diesel Engine Oil Service Interval for Operation at High Altitude...........................................127 Oil Filters.................................................................................................127 Diesel Engine Coolant (engine with wet sleeve cylinder liners)..............................................128 Water Quality for Mixing with Coolant Concentrate...........................................................128 Operating in Warm Temperature Climates......................................................................129 Testing Coolant Freeze Point................................................................................129 Disposing of Coolant........................................................................................130 Alternative and Synthetic Lubricants........................................................................130 Final Drive Oil.............................................................................................131 Hydraulic and Hydrostatic Oil...............................................................................131 Track Rollers, Front Idler, and Carrier Roller Oil..........................................................132 Winch Oil...................................................................................................133 Grease......................................................................................................133 Lubricant Storage...........................................................................................134 Mixing of Lubricants........................................................................................134 Maintenance—Periodic Maintenance................................................................................135 Service Machine at Specified Intervals......................................................................135 Prepare Machine for Maintenance.............................................................................135 Check Hour Meter Regularly..................................................................................136 Fuel Tank...................................................................................................137 Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit.................................................137 Service Intervals...........................................................................................137 Required Parts..............................................................................................138 Maintenance—As Required.........................................................................................140 Inspect or Replace Belt and Check Automatic Belt Tensioner..................................................140 Replace Primary and Secondary Engine Air Filter Elements....................................................142 Check Air Cleaner Dust Unloader Valve.......................................................................142 Check and Fill Windshield Washer Fluid......................................................................143 Check and Drain Primary Fuel Filter and Water Separator.....................................................143 Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped.......................................144 Inspect and Replace Cab Fresh Air and Recirculation Filter Elements.........................................145 Track Sag General Information...............................................................................145 Check and Adjust Track Sag..................................................................................145 Service Exhaust Filter......................................................................................149 Inspect and Clean Cooling Package...........................................................................150 Maintenance—Every 10 Hours or Daily.............................................................................152 Check Coolant Level at Surge Tank...........................................................................152 Check Engine Oil Level......................................................................................152 Check Hydraulic/Hydrostatic System Oil Level................................................................154 Lubricate Dozer Linkage and Blade Socket....................................................................155 Maintenance—Every 50 Hours......................................................................................156 Lubricate Rear Ripper—If Equipped...........................................................................156 Maintenance—Every 250 Hours.....................................................................................157 Check Final Drive Oil Level.................................................................................157 Take Engine Oil Sample......................................................................................157 Maintenance—Every 500 Hours.....................................................................................158 Drain and Refill Engine Oil and Replace Filter..............................................................158 Take Fluid Samples..........................................................................................158 Replace Primary and Final Fuel Filters......................................................................158 Replace Auxiliary Fuel Filter—If Equipped...................................................................160 Replace Winch Oil Filter—If Equipped........................................................................161 Drain Water and Sediment From Fuel Tank.....................................................................161 Check Battery Electrolyte Level and Terminals...............................................................162 Check Blade Shim Adjustment.................................................................................164 Maintenance—Every 1000 Hours....................................................................................167 Check Coolant Condition.....................................................................................167 Check Air Intake Hoses and Connections......................................................................167 Drain and Refill Final Drive Oil............................................................................168 Clean or Replace Winch Hydraulic Breather Filter—If Equipped................................................168 Drain and Refill Winch Oil and Replace Filter—If Equipped...................................................169 Replace Cab Fresh Air and Recirculation Filters.............................................................170 Maintenance—Every 2000 Hours....................................................................................172 Replace Open Crankcase Ventilation (OCV) Filter.............................................................172 Drain and Refill Hydraulic/Hydrostatic System Oil and Replace Filters.......................................172 Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter........................................................174 Changing Diesel Exhaust Fluid (DEF) Dosing Unit Filter......................................................174 Replace Fuel Tank Breather..................................................................................175 Maintenance—Every 3000 Hours....................................................................................176 Check and Adjust Engine Valve Lash..........................................................................176 Maintenance—Every 4000 Hours....................................................................................177 Replace Diesel Exhaust Fluid (DEF) Baffle...................................................................177 Replace Diesel Exhaust Fluid (DEF) Header Suction Filter....................................................177 Clean Diesel Exhaust Fluid (DEF) Tank.......................................................................177 Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter.....................................................177 Maintenance—Every 6000 Hours....................................................................................178 Drain and Refill Engine Cooling System......................................................................178 Miscellaneous—Machine...........................................................................................180 Opening and Closing the Grille..............................................................................180 Remove Operator’s Station Floor Plate.......................................................................181 Check Air Inlet Cover.......................................................................................181 Replacing Fuses.............................................................................................181 Checking Park Lock Start System.............................................................................183 Checking Transmission Start System..........................................................................183 Lubricating Door Latches—If Equipped........................................................................183 Drain Fuel From Fuel Tank...................................................................................184 Bleed Fuel System...........................................................................................184 Fluid Sampling Test Ports—If Equipped.......................................................................185 Quick Service Connectors—If Equipped........................................................................185 JDLink™ Machine Monitoring System (MMS)—If Equipped.........................................................186 Keep Electronic Control Unit Connectors Clean...............................................................186 Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump.......................................186 Do Not Service Control Valves, Cylinders, Pumps, or Motors..................................................186 Precautions for Alternator and Regulator....................................................................186 Handling, Checking, and Servicing Batteries Carefully.......................................................187 Using Battery Charger.......................................................................................188 Using Booster Batteries—24-Volt System......................................................................189 Replacing and Removing Batteries...........................................................................191 Keep ROPS Installed Properly................................................................................192 Track Shoe Cap Screw Torque.................................................................................192 Checking Carrier Roller Oil Level...........................................................................194 Checking Idlers and Rollers for Oil Leakage.................................................................194 Welding on Machine..........................................................................................194 Replacing Ripper Teeth—If Equipped..........................................................................195 Hardware Torque Specifications..............................................................................195 Unified Inch Bolt and Screw Torque Values...................................................................195 Metric Bolt and Screw Torque Values.........................................................................196 Miscellaneous—Operational Checkout..............................................................................198 Operational Checkout........................................................................................198 Diagnostic Trouble Code (DTC) Check.....................................................................198 Operational Checks—Switched Power OFF, Engine OFF Checks................................................198 Operational Checks—Switched Power ON, Engine OFF........................................................205 Operational Checks—Switched Power ON, Engine ON.........................................................217 Miscellaneous—Troubleshooting...................................................................................237 Troubleshooting Procedure...................................................................................237 Engine......................................................................................................237 Electrical System...........................................................................................241 Hydraulic System............................................................................................244 Hydrostatic Transmission System.............................................................................244 Air Conditioning System.....................................................................................245 Heater System...............................................................................................246 Software Update.............................................................................................247 Miscellaneous—Storage...........................................................................................248 Prepare Machine for Storage.................................................................................248 Monthly Storage Procedure...................................................................................248 Preparing Engine for Long-Term Storage......................................................................249 Removing Engine From Long-Term Storage......................................................................250 Miscellaneous—Machine Numbers...................................................................................252 Record Product Identification Number (PIN)..................................................................252 Record Engine Serial Number.................................................................................252 Keep Proof of Ownership.....................................................................................252 Keep Machines Secure........................................................................................252 Miscellaneous—Specifications....................................................................................253 450K LGP Crawler Dozer Dimensions...........................................................................253 450K LGP Crawler Dozer Specification........................................................................255 450K LGP Crawler Dozer Weights..............................................................................255 450K LT Crawler Dozer Dimensions............................................................................256 450K LT Crawler Dozer Specifications........................................................................259 450K LT Crawler Dozer Weights...............................................................................259 450K LT and 450K LGP Crawler Dozer Drain and Refill Capacities..............................................260 550K LGP Crawler Dozer Dimensions...........................................................................261 550K LGP Crawler Dozer Specifications.......................................................................264 550K LGP Crawler Dozer Weights..............................................................................264 550K XLT Crawler Dozer Dimensions...........................................................................265 550K XLT Crawler Dozer Specifications.......................................................................268 550K XLT Crawler Dozer Weights..............................................................................268 550K XLT and 550K LGP Crawler Dozer Drain and Refill Capacities.............................................269 650K LGP Crawler Dozer Dimensions...........................................................................270 650K LGP Crawler Dozer Specifications.......................................................................274 650K LGP Crawler Dozer Weights..............................................................................274 650K XLT Crawler Dozer Dimensions...........................................................................275 650K XLT Crawler Dozer Specifications.......................................................................279 650K XLT Crawler Dozer Weights..............................................................................279 650K XLT and 650K LGP Crawler Dozer Drain and Refill Capacities.............................................280 Parallelogram Ripper........................................................................................281 4000S Winch.................................................................................................282 Page Number......................................................................................................... 25 Section 1-1..................................................................................................... 29 Section 1-2..................................................................................................... 30 Section 1-3..................................................................................................... 40 Section 1-4..................................................................................................... 46 Section 1-5..................................................................................................... 50 Section 2-1..................................................................................................... 54 Section 2-2..................................................................................................... 71 Section 2-3.....................................................................................................107 Section 3-1.....................................................................................................117 Section 3-2.....................................................................................................135 Section 3-3.....................................................................................................140 Section 3-4.....................................................................................................152 Section 3-5.....................................................................................................156 Section 3-6.....................................................................................................157 Section 3-7.....................................................................................................158 Section 3-8.....................................................................................................167 Section 3-9.....................................................................................................172 Section 3-10....................................................................................................176 Section 3-11....................................................................................................177 Section 3-12....................................................................................................178 Section 4-1.....................................................................................................180 Section 4-2.....................................................................................................198 Section 4-3.....................................................................................................237 Section 4-4.....................................................................................................248 Section 4-5.....................................................................................................252 Section 4-6.....................................................................................................253
S.S 01/03/2025
