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John Deere 410D & 510D Backhoe Loader Repair Technical Manual TM1513 – PDF DOWNLOAD
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John Deere 410D & 510D Backhoe Loader Repair Technical Manual TM1513 – PDF DOWNLOAD
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Description
John Deere 410D & 510D Backhoe Loader Repair Technical Manual TM1513 – PDF DOWNLOAD
FILE DETAILS:
John Deere 410D & 510D Backhoe Loader Repair Technical Manual TM1513 – PDF DOWNLOAD
Language : English
Pages : 990
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
John Deere 410D & 510D Backhoe Loader Repair Technical Manual TM1513 – PDF DOWNLOAD
- This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.
- Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.
- Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and tests sections help you identify the majority of routine failures quickly.
- Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.
- Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.
TABLE OF CONTENTS:
John Deere 410D & 510D Backhoe Loader Repair Technical Manual TM1513 – PDF DOWNLOAD
Contents...................................................................................................................................................... 3 General Information....................................................................................................................................... 6 Safety Information.................................................................................................................................... 7 Handle Fluids Safely—Avoid Fires.................................................................................................................. 7 Prevent Battery Explosions........................................................................................................................ 7 Prepare for Emergencies........................................................................................................................... 7 Prevent Acid Burns................................................................................................................................ 8 Handle Chemical Products Safely................................................................................................................... 8 Avoid High-Pressure Fluids........................................................................................................................ 9 Park Machine Safely............................................................................................................................... 9 Support Machine Properly.......................................................................................................................... 9 Wear Protective Clothing.......................................................................................................................... 10 Work in Clean Area................................................................................................................................ 10 Service Machines Safely........................................................................................................................... 10 Work In Ventilated Area........................................................................................................................... 11 Illuminate Work Area Safely....................................................................................................................... 11 Replace Safety Signs.............................................................................................................................. 11 Use Proper Lifting Equipment...................................................................................................................... 12 Remove Paint Before Welding or Heating............................................................................................................ 12 Avoid Heating Near Pressurized Fluid Lines........................................................................................................ 12 Keep ROPS Installed Properly...................................................................................................................... 13 Service Tires Safely.............................................................................................................................. 13 Avoid Harmful Asbestos Dust....................................................................................................................... 14 Practice Safe Maintenance......................................................................................................................... 14 Use Proper Tools.................................................................................................................................. 15 Dispose of Waste Properly......................................................................................................................... 15 Live With Safety.................................................................................................................................. 15 General Specifications................................................................................................................................ 17 410D Backhoe With Standard Dipperstick (SN —801199)............................................................................................... 17 410D Backhoe Loader With Standard Dipperstick (SN—801199)......................................................................................... 18 410D Backhoe With Standard Dipperstick (SN 801200— ).............................................................................................. 19 410D Backhoe Loader With Standard Dipperstick (SN 801200— )....................................................................................... 20 410D Heavy Lift Backhoe Loader (SN —801199)....................................................................................................... 21 410D Heavy Lift Backhoe Loader (SN 801200— )...................................................................................................... 23 410D Backhoe Loader Specifications (SN —801199)................................................................................................... 25 410D Backhoe Loader Specifications (SN 801200—)................................................................................................... 27 410D Backhoe Loader And Backhoe Buckets........................................................................................................... 28 410D Backhoe Loader Lifting Capacities............................................................................................................ 29 510D Backhoe Loader With Standard 2.1 M (6 Ft 11.7 In.) Dipperstick (SN —801199).................................................................. 35 510D Backhoe Loader With Standard 2.1 M (6 Ft 11.7 In.) Dipperstick (SN 801200— )................................................................. 37 510D Backhoe Loader Specifications (SN —801199)................................................................................................... 39 510D Backhoe Loader Specifications (SN 801200— ).................................................................................................. 40 510D Backhoe And Loader Buckets................................................................................................................... 41 510D Backhoe Loader Lifting Capacities............................................................................................................ 42 410D And 510D Backhoe Loader Drain And Refill Capacities.......................................................................................... 45 Torque Values......................................................................................................................................... 47 Hardware Torque Specifications.................................................................................................................... 47 Checking Wheel Fastener Torque.................................................................................................................... 47 ROPS Torque Specifications........................................................................................................................ 47 Unified Inch Bolt and Cap Screw Torque Values..................................................................................................... 48 Metric Bolt and Cap Screw Torque Values........................................................................................................... 49 Additional Metric Cap Screw Torque Values......................................................................................................... 50 Check Oil Lines And Fittings...................................................................................................................... 51 Service Recommendations for 37° Flare and 30° Cone Seat Connectors................................................................................ 51 Service Recommendations for O-Ring Boss Fittings.................................................................................................. 52 Service Recommendations for Flat Face O-Ring Seal Fittings........................................................................................ 53 Service Recommendations For Inch Series Four Bolt Flange Fittings................................................................................. 54 Service Recommendations for Metric Series Four Bolt Flange Fitting................................................................................ 55 Fuels And Lubricants.................................................................................................................................. 57 Fuel Specifications............................................................................................................................... 57 Low Sulfur Diesel Fuel Conditioner................................................................................................................ 57 Storing Fuel...................................................................................................................................... 57 Do Not Use Galvanized Containers.................................................................................................................. 57 Fuel Tank......................................................................................................................................... 57 Engine Oil........................................................................................................................................ 58 Transaxle Oil..................................................................................................................................... 59 Hydraulic And Reverser Oil........................................................................................................................ 60 Mechanical Front Wheel Drive Oil.................................................................................................................. 60 Grease............................................................................................................................................ 61 Grease For Extendible Dipperstick................................................................................................................. 61 Alternative and Synthetic Lubricants.............................................................................................................. 61 Lubricant Storage................................................................................................................................. 62 Mixing of Lubricants.............................................................................................................................. 62 Engine Coolant.................................................................................................................................... 62 Wheels.................................................................................................................................................... 63 Powered Wheels And Fastenings......................................................................................................................... 65 Service Equipment And Tools....................................................................................................................... 65 Specifications.................................................................................................................................... 66 Remove And Install Rear Wheel Assembly............................................................................................................ 67 Remove And Install Front Wheel Assembly........................................................................................................... 68 Remove And Install Tire........................................................................................................................... 68 Non-Powered Wheels And Fastenings..................................................................................................................... 71 Service Equipment And Tools....................................................................................................................... 71 Specifications.................................................................................................................................... 71 Remove And Install Front Wheel Assembly........................................................................................................... 72 Remove And Install Tire........................................................................................................................... 72 Axles And Suspension Systems.............................................................................................................................. 76 Removal And Installation.............................................................................................................................. 77 Service Equipment And Tools....................................................................................................................... 77 Other Material.................................................................................................................................... 77 Specifications.................................................................................................................................... 77 Remove Non-Powered Front Axle..................................................................................................................... 78 Remove And Install Axle Bushings.................................................................................................................. 79 Install Non-Powered Front Axle.................................................................................................................... 80 Remove Powered Front Axle......................................................................................................................... 82 Install Powered Wheel Axle........................................................................................................................ 84 Remove And Install Rear Axle...................................................................................................................... 87 Input Drive Shafts And U-Joints....................................................................................................................... 93 Specifications.................................................................................................................................... 93 Remove And Disassemble Drive Shaft................................................................................................................ 93 Assemble And Install Drive Shaft.................................................................................................................. 94 Non-Powered Wheel Axles............................................................................................................................... 97 Service Equipment And Tools....................................................................................................................... 97 Other Material.................................................................................................................................... 97 Specifications.................................................................................................................................... 97 Cross Section Of Axle, Hub And Knuckle Assembly................................................................................................... 98 Remove Hub Assembly............................................................................................................................... 99 Remove Spindle And Knuckle Assembly...............................................................................................................101 Install Spindle And Knuckle Assembly..............................................................................................................104 Install Hub Assembly..............................................................................................................................106 Remove Tie Rod....................................................................................................................................109 Install Tie Rod...................................................................................................................................110 Adjust Non-Powered Front Axle Toe-In..............................................................................................................111 Powered Wheel Axle (MFWD).............................................................................................................................113 Special Or Essential Tools........................................................................................................................113 Service Equipment And Tools.......................................................................................................................115 Other Material....................................................................................................................................115 Specifications....................................................................................................................................116 Disassemble Knuckle Housing And Wheel Hub With Planetary Drive—APL-745............................................................................117 Disassemble Axle Shaft And Constant Velocity Joint—APL-745........................................................................................122 Knuckle Housing And Wheel Hub With Planetary Drive Exploded View..................................................................................123 Assemble Axle Shaft And Constant Velocity Joint—APL-745...........................................................................................124 Assemble And Adjust Knuckle Housing And Wheel Hub With Planetary—APL-745..........................................................................125 Remove Differential—APL-745 Axle..................................................................................................................133 Disassemble Differential—APL-745 Axle.............................................................................................................133 Exploded View Of Pinion Shaft And Carrier Housing—APL-745 Axle....................................................................................140 Exploded View Of Pinion Housing—APL-745 Axle......................................................................................................141 Assemble Differential—APL-745 Axle................................................................................................................142 Install Differential—APL-745 Axle.................................................................................................................155 Disassemble Knuckle Housing And Wheel Hub With Planetary Drive—APL-2035...........................................................................155 Disassemble Axle Shaft And Constant Velocity Joint—APL-2035 Axle..................................................................................159 Knuckle Housing And Planetary Hub Exploded View—APL-2035..........................................................................................161 Assemble Axle Shaft And Constant Velocity Joint—APL-2035..........................................................................................162 Assemble And Adjust Knuckle Housing And Wheel Hub With Planetary—APL-2035.........................................................................163 Remove Differential—APL-2035 Axle.................................................................................................................170 Disassemble Differential—APL-2035 Axle............................................................................................................173 Exploded View Of Differential Housing—APL-2035 Axle...............................................................................................175 Exploded View Of Pinion Shaft—APL-2035 Axle.......................................................................................................176 Adjust Cone Point—APL-2035 Axle...................................................................................................................176 Assemble Bevel Pinion Shaft—APL-2035 Axle.........................................................................................................178 Assemble Differential Housing—APL-2035 Axle.......................................................................................................181 Adjust MFWD Axle Toe-In...........................................................................................................................189 Axles, Bearings And Reduction Gears...................................................................................................................191 Service Equipment And Tools.......................................................................................................................191 Other Material....................................................................................................................................191 Specifications....................................................................................................................................191 Disassemble Rear Axle.............................................................................................................................192 Disassemble And Assemble Planetary Pinion Carrier.................................................................................................193 Disassemble Rear Axle Housing.....................................................................................................................198 Disassemble And Inspect Rear Axle Shaft...........................................................................................................203 Assemble Rear Axle Shaft..........................................................................................................................205 Assemble Axle Housing.............................................................................................................................206 Grease Rear Axle Shaft............................................................................................................................212 Hydraulic System......................................................................................................................................213 Remove And Install MFWD Control Valve—(410D-SN —796854)(510D-SN —796890)..........................................................................213 Dealer Fabricated Tools...............................................................................................................................215 DF1002 Rolling Drag Torque Bar....................................................................................................................215 Transmission..............................................................................................................................................220 Removal And Installation..............................................................................................................................221 Special Or Essential Tools........................................................................................................................221 Service Equipment And Tools.......................................................................................................................221 Other Material....................................................................................................................................221 Specifications....................................................................................................................................222 Remove Transaxle..................................................................................................................................222 Install Transaxle.................................................................................................................................227 Remove Reverser With Torque Converter.............................................................................................................232 Install Reverser With Torque Converter............................................................................................................237 Controls Linkage......................................................................................................................................241 Other Material....................................................................................................................................241 Specifications....................................................................................................................................241 Remove And Install Shifter Linkage—(410D-SN —796854)(510D-SN —796890).............................................................................242 Remove And Install Shifter Linkage 410D-(SN 796855—801199) 510D-(SN 796891—801199)................................................................243 Remove And Install Shifter Linkage 410D, 510D (SN 801200— ).......................................................................................244 Input Drive Shafts And U-Joints.......................................................................................................................247 Specifications....................................................................................................................................247 Remove And Install Drive Shaft....................................................................................................................247 Gears, Shafts, Bearings And Power Shift Clutch........................................................................................................249 Special Or Essential Tools........................................................................................................................249 Service Equipment And Tools.......................................................................................................................249 Other Material....................................................................................................................................251 Specifications....................................................................................................................................252 Remove And Install Reverser Oil Filter 410D-(SN 796855— ) 510D-(SN 796891— )......................................................................254 Remove Directional Control Valve And Oil Filter...................................................................................................255 Install Directional Control Valve And Oil Filter..................................................................................................256 Remove And Install Pressure Regulating Valve......................................................................................................257 Remove Torque Converter...........................................................................................................................258 Remove And Disassemble Oil Pump And Manifold......................................................................................................259 Remove And Disassemble Planetary Assembly.........................................................................................................262 Remove Rear Cover.................................................................................................................................264 Remove Reverse Brake And Forward Clutch...........................................................................................................265 Remove Output Shaft...............................................................................................................................267 Disassemble Forward Clutch........................................................................................................................270 Disassemble And Assemble Reverser Housing.........................................................................................................273 Assemble Forward Clutch...........................................................................................................................275 Install Output Shaft..............................................................................................................................278 Install Reverse Brake And Forward Clutch..........................................................................................................280 Install Rear Cover................................................................................................................................282 Assemble Planetary Assembly.......................................................................................................................283 Install Planetary Assembly........................................................................................................................284 Assemble Oil Pump And Manifold....................................................................................................................285 Install Torque Converter..........................................................................................................................289 Transaxle Cross Section 410D-(SN —796854) 510D-(SN —796890).......................................................................................290 Remove Axle 410D-(SN —796854) 510D-(SN —796890)...................................................................................................292 Remove Top And Front Transaxle Covers 410D-(SN —796854) 510D-(SN —796890).........................................................................296 Disassemble Front Cover 410D-(SN —796854) 510D-(SN —796890).......................................................................................296 Remove Differential Assembly 410D-(SN —796854) 510D-(SN —796890)..................................................................................297 Disassemble Differential Assembly 410D-(SN —796854) 510D-(SN —796890).............................................................................300 Remove Lubrication Lines 410D-(SN —796854) 510D-(SN —796890)......................................................................................303 Remove Shifter Shafts 410D-(SN —796854) 510D-(SN —796890).........................................................................................303 Remove And Disassemble Transmission Drive Shaft 410D-(SN —796854) 510D-(SN —796890)...............................................................307 Remove Differential Drive Shaft 410D-(SN —796854) 510D-(SN —796890)...............................................................................309 Remove Lubrication Line And Suction Screen 410D-(SN —796854) 510D-(SN —796890)....................................................................311 Differential Drive Shaft Cone Point Adjustment 410D-(SN —796854) 510D-(SN —796890)................................................................312 Assemble Differential 410D-(SN —796854) 510D-(SN —796890).........................................................................................314 Install Park Brake Band 410D-(SN —796854) 510D-(SN —796890).......................................................................................316 Adjust Differential Housing Preload 410D-(SN —796854) 510D-(SN —796890)...........................................................................317 Install Suction Screen And Lubrication Lines 410D-(SN —796854) 510D-(SN —796890)..................................................................317 Install Differential Drive Shaft 410D-(SN —796854) 510D-(SN —796890)..............................................................................318 Adjust Differential Drive Shaft Rolling Drag Torque 410D-(SN —796854) 510D-(SN —796890)...........................................................321 Assemble And Install Transmission Drive Shaft 410D-(SN —796854) 510D-(SN —796890).................................................................321 Install Shifter Shafts 410D-(SN —796854) 510D-(SN —796890)........................................................................................326 Adjust Transmission Drive Shaft End Play 410D-(SN —796854) 510D-(SN —796890)......................................................................329 Install Lubrication Lines 410D-(SN —796854) 510D-(SN —796890).....................................................................................330 Install Differential Assembly 410D-(SN —796854) 510D-(SN —796890).................................................................................331 Adjust Differential Housing Backlash 410D-(SN —796854) 510D-(SN —796890)..........................................................................332 Install Differential Lock Assembly 410D-(SN —796854) 510D-(SN —796890)............................................................................332 Tighten Brake Band 410D-(SN —796854) 510D-(SN —796890)............................................................................................334 Assemble Front Cover 410D-(SN —796854) 510D-(SN —796890)..........................................................................................335 Install Front And Top Covers 410D-(SN —796854) 510D-(SN —796890)..................................................................................337 Install Axles 410D-(SN —796854) 510D-(SN —796890).................................................................................................340 Disassemble Transfer Case (MFWD) 410D-(SN —796854) 510D-(SN —796890)..............................................................................342 Disassemble Output Quill And Shaft 410D-(SN —796854) 510D-(SN —796890)............................................................................347 Disassemble Idler Shaft 410D-(SN —796854) 510D-(SN —796890).......................................................................................348 Disassemble Clutch Quill 410D-(SN —796854) 510D-(SN —796890)......................................................................................348 Disassemble Clutch Pack 410D-(SN —796854) 510D-(SN —796890).......................................................................................348 Disassemble Idler Gear 410D-(SN —796854) 510D-(SN —796890)........................................................................................353 Disassemble Input Quill And Drive Gear 410D-(SN —796854) 510D-(SN —796890)........................................................................353 Disassemble Transmission Input Shaft 410D-(SN —796854) 510D-(SN —796890)..........................................................................354 Assemble Transmission Input Shaft 410D-(SN —796854) 510D-(SN —796890).............................................................................355 Assemble Input Quill And Drive Gear 410D-(SN —796854) 510D-(SN —796890)...........................................................................356 Assemble Idler Gear 410D-(SN —796854) 510D-(SN —796890)...........................................................................................357 Assemble Clutch Pack 410D-(SN —796854) 510D-(SN —796890)..........................................................................................357 Assemble Clutch Quill 410D-(SN —796854) 510D-(SN —796890).........................................................................................362 Assemble Idler Shaft 410D-(SN —796854) 510D-(SN —796890)..........................................................................................362 Assemble Output Quill And Shaft 410D-(SN —796854) 510D-(SN —796890)...............................................................................363 Install Shafts And Quills 410D-(SN —796854) 510D-(SN —796890).....................................................................................364 Transaxle Cross Section 410D-(SN 796855— ) 510D-(SN 796891— ).....................................................................................370 Remove And Install Transaxle Oil Filter...........................................................................................................371 Remove Brake Lines, Shift Bracket And Link 410D-(SN 796855— ) 510D-(SN 796891— )..................................................................371 Remove Park Brake Actuator 410D-(SN 796855— ) 510D-(SN 796891— )..................................................................................372 Remove Axles And Brakes 410D-(SN 796855— ) 510D-(SN 796891— ).....................................................................................372 Remove Transaxle Cover 410D-(SN 796855— ) 510D-(SN 796891— )......................................................................................374 Remove Park Brake Shaft 410D-(SN 796855— ) 510D-(SN 796891— ).....................................................................................375 Remove Transmission Lube Pump 410D-(SN 796855— ) 510D-(SN 796891— )...............................................................................375 Remove Differential Lock 410D-(SN 796855— ) 510D-(SN 796891— )....................................................................................376 Remove Differential 410D-(SN 796855— ) 510D-(SN 796891— ).........................................................................................377 Disassemble Differential 410D-(SN 796855— ) 510D-(SN 796891— )....................................................................................378 Remove Third And Fourth Speed Shifter Shaft And Fork 410D-(SN 796855— ) 510D-(SN 796891— )........................................................380 Remove Transmission Drive Shaft 410D-(SN 796855— ) 510D-(SN 796891— ).............................................................................381 Remove First And Second Speed Shifter Shaft And Fork 410D-(SN 796855— ) 510D-SN 796891— ).........................................................382 Remove Differential Drive Shaft 410D-(SN 796855— ) 510D-(SN 796891— ).............................................................................382 Remove And Install Oil Lines 410D-(SN 796855— ) 510D-(SN 796891— )................................................................................385 Disassemble Lube Pump 410D-(SN 796855— ) 510D-(SN 796891— ).......................................................................................386 Assemble Lube Pump 410D-(SN 796855— ) 510D-(SN 796891— )..........................................................................................387 Disassemble Transmission Drive Shaft 410D-(SN 796855— ) 510D-(SN 796891— )........................................................................389 Assemble Transmission Drive Shaft 410D-(SN 796855— ) 510D-(SN 796891— )...........................................................................391 Assemble Differential 410D-(SN 796855— ) 510D-(SN 796891— ).......................................................................................396 Adjust Differential Drive Shaft Cone Point 410D-(SN 796855— ) 510D-(SN 796891— )..................................................................399 Adjust Differential Housing Preload 410D-(SN 796855— ) 510D-(SN 796891— ).........................................................................401 Install Differential Drive Shaft 410D-(SN 796855— ) 510D-(SN 796891— )............................................................................401 Adjust Differential Drive Shaft Rolling Drag Torque 410D-(SN 796855— ) 510D-(SN 796891— ).........................................................408 Check Second Speed Gear End Play—(410D-SN 796855— )(510D-SN 796891— ).............................................................................410 Install First And Second Speed Shifter Shaft And Fork 410D-(SN 796855— ) 510D-(SN 796891— ).......................................................411 Install Differential 410D-(SN 796855— ) 510D-(SN 796891— )........................................................................................412 Adjust Differential Housing Backlash 410D-(SN 796855— ) 510D-(SN 796891— )........................................................................413 Install Differential Lock Assembly 410D-(SN 796855— ) 510D-(SN 796891— )..........................................................................413 Install Transmission Drive Shaft 410D-(SN 796855— ) 510D-(SN 796891— )............................................................................415 Install Transmission Lube Pump 410D-(SN 796855— ) 510D-(SN 796891— )..............................................................................416 Install Third And Fourth Speed Shifter Shaft 410D-(SN 796855— ) 510D-(SN 796891— )................................................................418 Install Transmission Drive Shaft Quill 410D-(SN 796855— ) 510D-(SN 796891— )......................................................................419 Adjust Transmission Drive Shaft End Play 410D-(SN 796855— ) 510D-(SN 796891— )....................................................................419 Install Park Brake Shaft 410D-(SN 796855— ) 510D-(SN 796891— )....................................................................................420 Install Park Brake Shaft..........................................................................................................................420 Install Transmission Cover 410D-(SN 796855— ) 510D-(SN 796891— )..................................................................................421 Install Brakes And Axles 410D-(SN 796855— ) 510D-(SN 796891— )....................................................................................422 Install Park Brake Actuator 410D-(SN 796855— ) 510D-(SN 796891— ).................................................................................423 Install Brake Lines, Shift Bracket And Link 410D-(SN 796855— ) 510D-(SN 796891— ).................................................................424 MFWD Transfer Case Cross Section 410D-(SN 796855— ) 510D-(SN 796891— )............................................................................425 Remove And Install MFWD Transfer Case 410D-(SN 796855— ) 510D-(SN 796891— ).......................................................................426 Disassemble And Assemble MFWD Transfer Case 410D-(SN 796855— ) 510D-(SN 796891— ).................................................................426 Hydraulic System......................................................................................................................................435 Service Equipment And Tools.......................................................................................................................435 Specifications....................................................................................................................................435 Remove And Install Pressure Regulating Valve......................................................................................................436 Disassemble And Assemble Pressure Regulating Valve................................................................................................437 Remove And Install Directional Control Valve......................................................................................................438 Disassemble And Assemble Directional Control Valve................................................................................................439 Disassemble And Assemble Reverser Oil Filter 410D-(SN —796854) 510D-(SN —796890)..................................................................439 Remove And Install Reverser Oil Filter 410D-(SN 796855— ) 510D-(SN 796891— )......................................................................442 Dealer Fabricated Tools...............................................................................................................................443 DFT1103 Spacer....................................................................................................................................443 DFT1121 Rivet Forming Tool........................................................................................................................444 JT38000 Differential Lifting Tool.................................................................................................................445 Engine....................................................................................................................................................447 Removal And Installation..............................................................................................................................449 4045 John Deere Engine—Use CTM8...................................................................................................................449 Special Or Essential Tools........................................................................................................................449 Specifications....................................................................................................................................450 Remove Engine.....................................................................................................................................451 Install Engine....................................................................................................................................460 Remove Engine With Reverser.......................................................................................................................468 Install Engine With Reverser......................................................................................................................478 Bleed Fuel System.................................................................................................................................488 Engine Auxiliary Systems..................................................................................................................................491 Cold Weather Starting Aids............................................................................................................................493 Specifications....................................................................................................................................493 Remove And Install Engine Coolant Heater..........................................................................................................493 Remove And Install Starting Aid Nozzle............................................................................................................494 Remove And Install Starting Aid Solenoid..........................................................................................................495 Engine Cooling System.................................................................................................................................497 Other Material....................................................................................................................................497 Service Equipment And Tools.......................................................................................................................497 Remove And Install Fan............................................................................................................................498 Remove And Install Fan Belts......................................................................................................................499 Fan Belt Tension Adjustment.......................................................................................................................501 Remove And Install Radiator And Oil Cooler........................................................................................................502 Remove And Install Coolant Recovery Bottle (SN 801200— )..........................................................................................505 Speed Controls........................................................................................................................................506 Disassemble And Assemble Speed Control Linkage....................................................................................................506 Intake System.........................................................................................................................................509 Special Or Essential Tools........................................................................................................................509 Remove And Install Air Cleaner....................................................................................................................510 Disassemble And Assemble Air Cleaner..............................................................................................................511 Test Air Intake System............................................................................................................................511 External Fuel Supply Systems..........................................................................................................................513 Other Material....................................................................................................................................513 Specifications....................................................................................................................................513 Remove And Install Fuel Tank (SN —801199).........................................................................................................514 Remove And Install Fuel Tank (SN 801200— )........................................................................................................516 Torque Converter..........................................................................................................................................519 Turbine, Gears And Shafts.............................................................................................................................521 Service Equipment And Tools.......................................................................................................................521 Other Material....................................................................................................................................521 Remove And Install Torque Converter...............................................................................................................522 Air Test Torque Converter.........................................................................................................................522 Steering System...........................................................................................................................................523 Hydraulic System......................................................................................................................................525 Service Equipment And Tools.......................................................................................................................525 Other Material....................................................................................................................................525 Specifications....................................................................................................................................526 Remove And Install Steering Column................................................................................................................527 Repair Tilt Steering Column.......................................................................................................................528 Remove And Install Steering Valve.................................................................................................................529 Disassemble Steering Valve........................................................................................................................530 Cross Section Of Steering Valve...................................................................................................................535 Assemble Steering Valve...........................................................................................................................536 Remove And Install Non-Powered Axle Steering Cylinder.............................................................................................540 Disassemble Non-Powered Axle Steering Cylinder....................................................................................................541 Cross Section Of Non-Powered Axle Steering Cylinder...............................................................................................544 Assemble Non-Powered Axle Steering Cylinder.......................................................................................................545 Remove And Install Steering Cylinder Bushings.....................................................................................................547 Cross Section Of APL745 MFWD Axle Steering Cylinder...............................................................................................547 Disassemble And Assemble APL745 MFWD Axle Steering Cylinder.......................................................................................548 Cross Section Of APL2035 MFWD Axle Steering Cylinder..............................................................................................554 Disassemble And Assemble APL2035 MFWD Axle Steering Cylinder......................................................................................555 Adjust Tracking Angle For MFWD Axle...............................................................................................................559 Service Brakes............................................................................................................................................561 Active Elements.......................................................................................................................................563 Special Or Essential Tools........................................................................................................................563 Other Material....................................................................................................................................563 Specifications....................................................................................................................................563 Remove And Install Brake Piston Housing (With Spring Pin) And Disk 410D (SN —796854) 510D (SN —796890)............................................564 Remove And Inspect Brake Disk And Pressure Plate 410D (SN 796855— ) 510D (SN 796891— )............................................................566 Install Brake Disk And Pressure Plate 410D (SN 796855— ) 510D (SN 796891— ).......................................................................568 Reclaim Transaxle Case Braking Surface............................................................................................................570 Polish Transaxle Case Braking Surface.............................................................................................................574 Transaxle Case Clean-Up Procedure.................................................................................................................576 Pressure Test Brake Pressure Plate................................................................................................................577 Hydraulic System......................................................................................................................................579 Service Equipment And Tools.......................................................................................................................579 Other Material....................................................................................................................................579 Specifications....................................................................................................................................579 Remove And Install Brake Valve....................................................................................................................579 Disassemble And Assemble Brake Valve..............................................................................................................582 Adjust Brake Pedals...............................................................................................................................584 Bleed Brakes......................................................................................................................................585 Dealer Fabricated Tools...............................................................................................................................587 DFT1122 Transaxle Turning Tool....................................................................................................................587 Park Brake................................................................................................................................................589 Active Elements.......................................................................................................................................591 Other Material....................................................................................................................................591 Park Brake Cross Section..........................................................................................................................592 Remove Park Brake Active Elements.................................................................................................................593 Install Park Brake Active Element.................................................................................................................596 Adjust Park Brake.................................................................................................................................599 Hydraulic System......................................................................................................................................603 Remove And Install Park Brake Actuator............................................................................................................603 Disassemble And Assemble Park Brake Controls 410D-(SN —796854) 510D-(SN —796890)..................................................................605 Disassemble And Assemble Park Brake Controls 410D-(SN 796855—801199) 510D-(SN 796891—801199)......................................................607 Disassemble And Assemble Park Brake Controls 410D And 510D-(SN 801200— )..........................................................................609 Electrical Systems........................................................................................................................................612 Batteries, Support And Cables.........................................................................................................................613 Specifications....................................................................................................................................613 Battery Safety....................................................................................................................................613 Check Battery Electrolyte Level And Terminals.....................................................................................................614 Procedure For Testing Batteries...................................................................................................................615 Remove And Install Battery........................................................................................................................616 Alternator, Regulator And Charging System Wiring......................................................................................................617 John Deere Engine Accessories—Use CTM77...........................................................................................................617 Service Equipment And Tools.......................................................................................................................617 Specifications....................................................................................................................................617 Remove And Install Alternator.....................................................................................................................618 Adjust Alternator Belt Tension....................................................................................................................620 Lighting System.......................................................................................................................................621 Remove And Install Drive And Work Light...........................................................................................................621 Remove And Install Halogen Bulb...................................................................................................................621 Remove And Install Front Console Bulbs............................................................................................................622 Remove And Install Side Console Panel Bulbs.......................................................................................................623 Remove And Install Display Module Bulbs...........................................................................................................624 Remove And Install Turn, Brake And Tail Light Bulbs...............................................................................................625 Remove And Install Front Turn Light Bulb..........................................................................................................625 Remove And Install Dome Light And Swivel Light....................................................................................................626 Wiring Harness And Switches...........................................................................................................................627 Special Or Essential Tools........................................................................................................................627 Other Material....................................................................................................................................627 Specifications....................................................................................................................................628 Replace DEUTSCHDEUTSCH is a trademark of DEUTSCH Company™ Connectors..............................................................................628 Install DEUTSCH Contact...........................................................................................................................629 Replace WEATHER PACKWEATHER PACK is a trademark of Packard Electric™Connector.....................................................................630 Install WEATHER PACK Contact......................................................................................................................631 Remove Connector Body From Blade Terminals........................................................................................................632 Remove And Install Fuses..........................................................................................................................633 Remove And Install Loader Lever Switch............................................................................................................634 Remove And Install Gear Shift Lever Switch........................................................................................................635 Remove And Install FNR Switch.....................................................................................................................635 Remove And Install Brake Light Switch.............................................................................................................636 Remove And Install Forward And Reverse Solenoid...................................................................................................636 Remove And Install Clutch Disconnect Solenoid.....................................................................................................637 Remove And Install Reverse Alarm Switch—(Serial No. —796854)......................................................................................637 Remove And Install MFWD Solenoid (Serial No. —796854).............................................................................................637 Remove And Install MFWD Solenoid (Serial No. 796855— )............................................................................................638 Adjust MFWD Solenoid (Serial No. 796855— )........................................................................................................638 Remove And Install MFWD Indicator Switch (Serial No. —796854).....................................................................................639 Remove And Install MFWD Indicator Switch (Serial No. 796855— )....................................................................................639 Remove And Install Reverser Pressure Switch (Serial No. —778823)..................................................................................639 Remove And Install Park Brake Solenoid (Serial No. —796854).......................................................................................640 Remove And Install Park Brake Solenoid (Serial No.796855— ).......................................................................................640 Remove And Install Park Brake Sensing Switch......................................................................................................640 System Controls.......................................................................................................................................641 Remove And Install Logic Module...................................................................................................................641 Remove And Install Return-To-Dig Switch...........................................................................................................641 Instruments And Indicators............................................................................................................................643 Other Material....................................................................................................................................643 Specifications....................................................................................................................................643 Remove And Install Engine Coolant Temperature Switch..............................................................................................643 Remove And Install Engine Oil Pressure Switch.....................................................................................................643 Remove And Install Air Filter Restriction Switch..................................................................................................644 Remove And Install Reverser Temperature Switch (SN —796854).......................................................................................644 Remove And Install Reverser Temperature Switch (Serial No. 796855— )..............................................................................644 Remove And Install Hydraulic Filter Restriction Switch (SN —796854)...............................................................................645 Remove And Install Hydraulic Filter Restriction Switch (Serial No. 796855— )......................................................................645 Remove And Install Tachometer/Hour Meter..........................................................................................................646 Remove And Install Fuel Gauge.....................................................................................................................647 Remove And Install Fuel Gauge Sender..............................................................................................................648 Motors And Actuators..................................................................................................................................649 John Deere Engine Accessories—Use CTM77...........................................................................................................649 Specifications....................................................................................................................................649 Remove And Install Starting Motor 410D (SN —796854) 510D (SN —796890).............................................................................649 Remove And Install Starting Motor 410D (SN 796855—801199) 510D (SN 796891—801199).................................................................650 Remove And Install Starting Motor (SN 801200— )...................................................................................................651 Remove And Install Starter Relay..................................................................................................................652 Frames....................................................................................................................................................653 Frame Installation....................................................................................................................................655 Special Or Essential Tools........................................................................................................................655 Specifications....................................................................................................................................655 Welding Repair Of Major Structures................................................................................................................655 Remove And Install RIVNUT® (KREMNUT) Fasteners....................................................................................................656 Chassis Weights.......................................................................................................................................659 Specifications....................................................................................................................................659 Service Equipment And Tools.......................................................................................................................659 Remove And Install Frame Bumper...................................................................................................................659 Remove And Install Counterweights (SN —801199)....................................................................................................660 Remove And Install Counterweights (SN 801200— )...................................................................................................661 Remove And Install Counterweights (SN 801200— )...................................................................................................662 Operator’s Station........................................................................................................................................664 Removal And Installation..............................................................................................................................665 Service Equipment And Tools.......................................................................................................................665 Specifications....................................................................................................................................665 Remove And Install Cab Or ROPS....................................................................................................................665 Operator Enclosure....................................................................................................................................681 Other Material....................................................................................................................................681 Specifications....................................................................................................................................681 Disassemble And Assemble Right Cab Door And Wiper Motor...........................................................................................682 Disassemble And Assemble Left Cab Door And Wiper Motor............................................................................................684 Adjust Cab Right Door Latch And Hinges............................................................................................................686 Adjust Cab Left Door Latch And Hinges.............................................................................................................688 Adjust Cab Door Handle Screw......................................................................................................................689 Disassemble And Assemble Cab Side Windows.........................................................................................................690 Adjust Cab Side Windows...........................................................................................................................691 Disassemble And Assemble Upper Rear Window And Wiper Motor........................................................................................692 Adjust Upper Rear Window..........................................................................................................................693 Disassemble And Assemble Lower Rear Windows.......................................................................................................694 Adjust Lower Rear Window..........................................................................................................................695 Remove and Install Headliner (S.N. —823355).......................................................................................................695 Remove and Install Headliner (S.N. 823356— )......................................................................................................697 Seat And Seat Belt....................................................................................................................................701 Specifications....................................................................................................................................701 Remove And Install Seat Assembly..................................................................................................................701 Disassemble And Assemble Non-Suspension Seat......................................................................................................702 Disassemble And Assemble Seat Base—Non-Suspended..................................................................................................704 Disassemble And Assemble Suspension Seat..........................................................................................................705 Disassemble And Assemble Suspended Seat Adjuster..................................................................................................706 Disassemble And Assemble Seat Suspension..........................................................................................................708 Heating And Air Conditioning..........................................................................................................................711 Special Or Essential Tools........................................................................................................................711 Service Equipment And Tools.......................................................................................................................713 Other Material....................................................................................................................................714 Specifications....................................................................................................................................715 Remove And Install Heater Core....................................................................................................................716 Remove And Install Heater Control Valve...........................................................................................................717 Remove And Install Heater Temperature Control Cable...............................................................................................717 Remove And Install Heater/Blower Motor (SN —801199)...............................................................................................718 Remove And Install Heater/Blower Motor (SN 801200— )..............................................................................................718 Disassemble And Assemble Heater/Blower Motor (SN —801199).........................................................................................719 Disassemble And Assemble Heater/Blower Motor (SN 801200— )........................................................................................720 Disassemble And Assemble Air Ducts (SN —801199)...................................................................................................721 Disassemble And Assemble Air Ducts (SN 801200— )..................................................................................................722 Proper Refrigerant Handling.......................................................................................................................722 R12 And R134A Refrigerant Cautions................................................................................................................723 Refrigerant Hoses And Tubing Inspection...........................................................................................................723 Leak Testing......................................................................................................................................723 Remove And Install Condenser......................................................................................................................724 Remove And Install Receiver/Dryer.................................................................................................................726 Remove And Install Evaporator.....................................................................................................................727 Remove And Install Expansion Valve................................................................................................................728 Remove And Install Clutch Cycle Switch............................................................................................................729 Remove And Install High And Low Pressure Switches.................................................................................................730 Check And Adjust Compressor Belt Tension..........................................................................................................730 Remove And Install Compressor.....................................................................................................................731 R134A Component Oil Charge........................................................................................................................733 Disassemble And Assemble Compressor Clutch—R134A (Serial No. 792107— )............................................................................734 Check Clutch Hub Clearance—R134A..................................................................................................................735 Inspect Compressor Manifold—R134A.................................................................................................................735 Disassemble, Inspect And Assemble Compressor—R134A (Serial No. 702107— )..........................................................................736 Remove And Install Compressor Relief Valve—R134A..................................................................................................738 R12 Component Oil Charge..........................................................................................................................738 Volumetric Efficiency Test—R12 Only...............................................................................................................739 Disassemble And Inspect Compressor—R12............................................................................................................740 Clutch Pulley, Bearing And Hub Inspection—R12.....................................................................................................745 Replace Clutch Pulley Bearing—R12.................................................................................................................745 Replace Shaft Seal Seat—R12.......................................................................................................................747 Assemble Compressor—R12...........................................................................................................................748 Check Clutch Hub Clearance—R12....................................................................................................................749 Remove And Install Compressor Relief Valve—R12....................................................................................................750 Dealer Fabricated Tools...............................................................................................................................751 DFRW-20 Compressor Holding Fixture................................................................................................................751 DFT1101 Cab And ROPS Lift Bracket.................................................................................................................752 Sheet Metal And Styling...................................................................................................................................753 Hood And Engine Enclosure.............................................................................................................................755 Disassemble And Assemble Hood And Engine Enclosure................................................................................................755 Miscellaneous Shields.................................................................................................................................757 Specifications....................................................................................................................................757 Disassemble And Assemble Steps....................................................................................................................757 Disassemble And Assemble Battery Box..............................................................................................................758 Disassemble And Assemble MFWD Shaft Guard.........................................................................................................759 Grille And Grille Housing.............................................................................................................................761 Disassemble And Assemble Grille And Grille Housing................................................................................................761 Fenders...............................................................................................................................................763 Disassemble And Assemble Fenders..................................................................................................................763 Safety, Convenience And Miscellaneous.....................................................................................................................765 Radio.................................................................................................................................................767 Other Material....................................................................................................................................767 Remove And Install Radio And Speakers.............................................................................................................767 Remove And Install Antenna........................................................................................................................769 Horn And Warning Devices..............................................................................................................................771 Remove And Install Horn...........................................................................................................................771 Remove And Install Reverse Alarm (If Equipped) (Serial No. —796854)...............................................................................771 Remove And Install Reverse Alarm (Serial No. 796855— )............................................................................................771 Adjust Reverse Alarm Volume.......................................................................................................................772 Main Hydraulic System.....................................................................................................................................773 Hydraulic System......................................................................................................................................775 John Deere Radial Piston Pump—Use CTM7............................................................................................................775 Service Equipment And Tools.......................................................................................................................775 Other Material....................................................................................................................................775 Specifications....................................................................................................................................776 Remove And Install Charge Pump....................................................................................................................776 Remove And Install Hydraulic Pump.................................................................................................................778 Remove And Install Pump Drive Shaft...............................................................................................................779 Remove And Install Stroke Control Valve Housing...................................................................................................780 Remove And Install Destroke Solenoid..............................................................................................................781 Disassemble And Assemble Crankcase Relief Valve...................................................................................................781 Disassemble And Assemble Pressure Compensator Valve...............................................................................................782 Remove And Install Priority Valve (SN—801199).....................................................................................................783 Disassemble And Assemble Priority Valve (SN —801199)..............................................................................................785 Remove And Install Hydraulic Oil Filter...........................................................................................................786 Remove And Install Hydraulic Oil Cooler 410D—(SN —796854) 510D—(SN —796890).......................................................................787 Remove And Install Hydraulic Oil Cooler 410D—(SN 796855— ) 510D—(SN 796891— ).....................................................................788 Remove And Install Oil Cooler Bypass Valve (SN —796854)...........................................................................................789 Disassemble And Assemble Oil Cooler Bypass Valve (SN —796854).....................................................................................789 Remove And Install Surge Relief Valve.............................................................................................................790 Remove And Install Hydraulic Reservoir (SN 796855—801199).........................................................................................791 Remove And Install Hydraulic Reservoir (SN 801200— )..............................................................................................793 Loader....................................................................................................................................................797 Removal And Installation..............................................................................................................................799 Remove Loader.....................................................................................................................................799 Install Loader....................................................................................................................................802 Bucket................................................................................................................................................807 Remove And Install Loader Bucket..................................................................................................................807 Remove And Install Cutting Edge...................................................................................................................808 Controls Linkage......................................................................................................................................813 Specifications....................................................................................................................................813 Loader Bucket Level Indicator And Return-To-Dig Switch Adjustment.................................................................................813 Loader Control Valve Linkage Adjustment...........................................................................................................814 Frames................................................................................................................................................817 Service Equipment And Tools.......................................................................................................................817 Remove And Install Bucket Cylinder Linkage........................................................................................................817 Hydraulic System......................................................................................................................................819 Other Material....................................................................................................................................819 Specifications....................................................................................................................................820 Remove And Install Loader Control Valve (SN —801199)..............................................................................................821 Disassemble And Assemble Loader Control Valve (SN —801199)........................................................................................822 Disassemble And Assemble Boom Anti-Cavitation Plug (SN —801199)...................................................................................822 Disassemble And Assemble Circuit Relief Valve (SN —801199)........................................................................................823 Disassemble And Assemble Circuit Relief Valve With Anti-Cavitation (SN —801199)...................................................................824 Disassemble And Assemble Bucket Section (SN —801199)..............................................................................................825 Disassemble And Assemble Boom Section (SN —801199)................................................................................................827 Disassemble And Assemble Auxiliary Valve Section (SN —801199).....................................................................................828 Remove And Install Loader Control Valve (SN 801200— ).............................................................................................829 Remove And Install Loader Control Valve Relief Valves (SN 801200— )...............................................................................830 Cross Section Of Bucket Dump Circuit Relief Valve (SN 801200— )...................................................................................831 Cross Section Of Bucket Curl And Boom Raise Circuit Relief Valve (SN 801200— )....................................................................832 Cross Section Of Auxiliary Circuit Relief Valve (SN 801200— ).....................................................................................833 Cross Section Of System Relief Valve (SN 801200— )................................................................................................834 Cross Section Of Anti-Cavitation Valve (SN 801200— )..............................................................................................835 Disassemble And Assemble Loader Control Valve (SN 801200— ).......................................................................................836 Disassemble And Assemble Priority Section (SN 801200— )...........................................................................................838 Disassemble And Assemble Bucket Section (SN 801200— ).............................................................................................839 Disassemble And Assemble Boom Section (SN 801200— )...............................................................................................840 Disassemble And Assemble Auxiliary Section (SN 801200— )..........................................................................................841 Replace Wiper Rings And Seals Of Control Valve Sections (SN 801200— ).............................................................................842 Remove And Install Loader Boom Cylinder...........................................................................................................846 Remove And Install Loader Bucket Cylinder.........................................................................................................847 Disassemble Bucket And Boom Cylinders.............................................................................................................848 Cross Section Of Bucket And Boom Cylinder.........................................................................................................851 Assemble Boom And Bucket Cylinders................................................................................................................851 Backhoe...................................................................................................................................................860 Bucket................................................................................................................................................861 Service Equipment And Tools.......................................................................................................................861 Remove And Install Bucket And Bucket Links........................................................................................................861 Remove And Install Bucket Bushings................................................................................................................861 Remove And Install Bucket Tooth Shank.............................................................................................................862 Remove And Install Bucket Cutting Edge............................................................................................................865 Control Linkage.......................................................................................................................................867 Remove And Install Backhoe Control Valve Linkage..................................................................................................867 Backhoe Valve Linkage Adjustment..................................................................................................................868 Stabilizer Valve Linkage Adjustment...............................................................................................................869 Adjust Standard Lift Boom Lock Linkage............................................................................................................870 Adjust Heavy Lift Boom Lock Linkage...............................................................................................................870 Frames................................................................................................................................................873 Service Equipment And Tools.......................................................................................................................873 Other Material....................................................................................................................................873 Specifications....................................................................................................................................873 Remove And Install Dipperstick....................................................................................................................874 Remove And Install Boom...........................................................................................................................875 Remove And Install Swing Frame....................................................................................................................877 Remove Extendible Dipperstick—(SN —787384)........................................................................................................878 Install Extendible Dipperstick—(SN —787384).......................................................................................................879 Remove Extendible Dipperstick Extension—(SN —787384)..............................................................................................880 Remove And Install Extendible Dipperstick Extension Bearing Strips—(SN —787384)...................................................................883 Install Extendible Dipperstick Extension—(SN —787384).............................................................................................885 Remove And Install Extendible Dipperstick Collar—(SN —787384).....................................................................................887 Adjust Extendible Dipperstick Collar—(SN —787384).................................................................................................887 Remove Extendible Dipperstick—(SN 787385— ).......................................................................................................888 Install Extendible Dipperstick—(SN 787385— )......................................................................................................891 Replace Extension Support Pads—(SN 787385— )......................................................................................................894 Remove Extendible Dipperstick Extension—(SN 787385— ).............................................................................................896 Remove And Install Extendible Dipperstick Bearing Strips—(SN 787385— )............................................................................899 Install Extendible Dipperstick Extension—(SN 787385— )............................................................................................900 Hydraulic System......................................................................................................................................903 Special Or Essential Tools........................................................................................................................903 Other Material....................................................................................................................................903 Specifications....................................................................................................................................904 Remove And Install Backhoe Control Valve..........................................................................................................906 Remove And Install Gresen Backhoe Valve Lift Check Valves—(SN —796033)............................................................................910 Remove And Install Gresen Backhoe Valve Relief Valves—(SN —796033)................................................................................911 Disassemble And Assemble Gresen Backhoe Valve—(SN —796033)........................................................................................912 Disassemble Boom, Bucket, Crowd, Swing And Auxiliary Sections (SN —796033)........................................................................913 Cross Section Of Boom, Bucket, Crowd, Swing And Auxiliary Sections (SN —796033)...................................................................914 Assemble Boom, Bucket, Crowd, Swing And Auxiliary Sections (SN —796033)...........................................................................915 Remove And Install Husco Backhoe Valve Relief Valves (SN 796034— )................................................................................918 Disassemble And Assemble Circuit Relief Valve With Anti-Cavitation—(SN 796034— )..................................................................919 Disassemble And Assemble Circuit Relief Valve—(SN 796034— ).......................................................................................919 Disassemble And Assemble Husco Backhoe Valve—(SN 796034— )........................................................................................920 Disassemble And Assemble Boom, Bucket, Crowd, Swing And Auxiliary Sections—(SN 796034— )..........................................................921 Replace Wiper Rings And Seals Of Control Valve Sections—(SN 796034— ).............................................................................922 Disassemble And Assemble Selective Flow Solenoid Valve............................................................................................927 Remove And Install Stabilizer Valve...............................................................................................................928 Disassemble And Assemble Stabilizer Valve.........................................................................................................930 Remove And Install Bucket Cylinder................................................................................................................931 Remove And Install Crowd Cylinder.................................................................................................................932 Remove And Install Boom Cylinder..................................................................................................................933 Remove And Install Swing Cylinder (SN —801199)....................................................................................................934 Remove And Install Swing Cylinder (SN 801200— )...................................................................................................936 Remove And Install Stabilizer Cylinder............................................................................................................937 Disassemble Swing, Stabilizer And Bucket Cylinders And Crowd Cylinder For 410D Standard Boom Only.................................................938 Cross Section Of Swing Cylinder (SN —801199)......................................................................................................941 Cross Section Of Swing Cylinder (SN 801200— ).....................................................................................................942 Cross Section Of Stabilizer Cylinder..............................................................................................................943 Cross Section Of Bucket Cylinder..................................................................................................................944 Cross Section Of Crowd Cylinder For 410D Standard Boom............................................................................................945 Assemble Swing, Stabilizer And Bucket Cylinders And Crowd Cylinder For 410D Standard Boom Only....................................................945 Disassemble Crowd Cylinder—510D And 410D Heavy Lift, Boom Cylinder—410D Standard Lift And Boom Cylinder—510D And 410D Heavy Lift (SN 796034— )....950 Cross Section Of Crowd Cylinder—410D Heavy Lift And 510D (for —801199)............................................................................952 Cross Section Of Crowd Cylinder—410D Heavy Lift And 510D (SN 801200— )............................................................................953 Cross Section Of Boom Cylinder—410D Standard Lift (SN —801199)....................................................................................954 Cross Section Of Boom Cylinder—410D Standard Lift (SN 801200— )...................................................................................955 Cross Section Of Boom Cylinder—410D Heavy Lift And 510D (SN 796034— ).............................................................................956 Assemble Crowd Cylinder—510D And 410D Heavy Lift, Boom Cylinder—410D Standard Lift And Boom Cylinder—510D And 410D Heavy Lift (SN 796034— ).......957 Disassemble Boom Cylinder—410D Heavy Lift And 510D (SN —796033)...................................................................................960 Cross Section Of Boom Cylinder—410D Heavy Lift And 510D (SN —796033)..............................................................................962 Assemble Boom Cylinder—410D Heavy Lift And 510D (SN —796033)......................................................................................962 Remove And Install Extendible Dipperstick Extension Cylinder—(SN —787395).........................................................................968 Disassemble And Assemble Extendible Dipperstick Extension Cylinder—(SN —787395)...................................................................970 Remove Extendible Dipperstick Extension Cylinder—John Deere (SN 787396— ).........................................................................974 Install Extendible Dipperstick Extension Cylinder—(SN 787396— )...................................................................................975 Disassemble Extendible Dipperstick Extension Cylinder—(SN 787396— )...............................................................................977 Disassemble Rod Guide, Piston And Piston Rod—(SN 787396— )........................................................................................978 Assemble Rod Guide, Piston And Piston Rod—(SN 787396— )...........................................................................................979 Assemble Extendible Dipperstick Extension Cylinder—John Deere.....................................................................................980 Page Number................................................................................................................................................... 3 Section 00................................................................................................................................................ 6 Group 0001............................................................................................................................................ 7 Group 0002............................................................................................................................................ 17 Group 0003............................................................................................................................................ 47 Group 0004............................................................................................................................................ 57 Section 01................................................................................................................................................ 63 Group 0110............................................................................................................................................ 65 Group 0120............................................................................................................................................ 71 Section 02................................................................................................................................................ 76 Group 0200............................................................................................................................................ 77 Group 0225............................................................................................................................................ 93 Group 0230............................................................................................................................................ 97 Group 0240............................................................................................................................................113 Group 0250............................................................................................................................................191 Group 0260............................................................................................................................................213 Group 0299............................................................................................................................................215 Section 03................................................................................................................................................220 Group 0300............................................................................................................................................221 Group 0315............................................................................................................................................241 Group 0325............................................................................................................................................247 Group 0350............................................................................................................................................249 Group 0360............................................................................................................................................435 Group 0399............................................................................................................................................443 Section 04................................................................................................................................................447 Group 0400............................................................................................................................................449 Section 05................................................................................................................................................491 Group 0505............................................................................................................................................493 Group 0510............................................................................................................................................497 Group 0515............................................................................................................................................506 Group 0520............................................................................................................................................509 Group 0560............................................................................................................................................513 Section 06................................................................................................................................................519 Group 0651............................................................................................................................................521 Section 09................................................................................................................................................523 Group 0960............................................................................................................................................525 Section 10................................................................................................................................................561 Group 1011............................................................................................................................................563 Group 1060............................................................................................................................................579 Group 1099............................................................................................................................................587 Section 11................................................................................................................................................589 Group 1111............................................................................................................................................591 Group 1160............................................................................................................................................603 Section 16................................................................................................................................................612 Group 1671............................................................................................................................................613 Group 1672............................................................................................................................................617 Group 1673............................................................................................................................................621 Group 1674............................................................................................................................................627 Group 1675............................................................................................................................................641 Group 1676............................................................................................................................................643 Group 1677............................................................................................................................................649 Section 17................................................................................................................................................653 Group 1740............................................................................................................................................655 Group 1749............................................................................................................................................659 Section 18................................................................................................................................................664 Group 1800............................................................................................................................................665 Group 1810............................................................................................................................................681 Group 1821............................................................................................................................................701 Group 1830............................................................................................................................................711 Group 1899............................................................................................................................................751 Section 19................................................................................................................................................753 Group 1910............................................................................................................................................755 Group 1913............................................................................................................................................757 Group 1921............................................................................................................................................761 Group 1927............................................................................................................................................763 Section 20................................................................................................................................................765 Group 2001............................................................................................................................................767 Group 2004............................................................................................................................................771 Section 21................................................................................................................................................773 Group 2160............................................................................................................................................775 Section 31................................................................................................................................................797 Group 3100............................................................................................................................................799 Group 3102............................................................................................................................................807 Group 3115............................................................................................................................................813 Group 3140............................................................................................................................................817 Group 3160............................................................................................................................................819 Section 33................................................................................................................................................860 Group 3302............................................................................................................................................861 Group 3315............................................................................................................................................867 Group 3340............................................................................................................................................873 Group 3360............................................................................................................................................903
S.S 23/02/2025
