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John Deere 410D, 510D Backhoe Loader Operation, Repair & Test Technical Manual TM1512 – PDF DOWNLOAD

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Description

John Deere 410D, 510D Backhoe Loader Operation, Repair & Test Technical Manual TM1512 – PDF DOWNLOAD

FILE DETAILS:

John Deere 410D, 510D Backhoe Loader Operation, Repair & Test Technical Manual TM1512 – PDF DOWNLOAD

Language : English
Pages : 606
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

John Deere 410D, 510D Backhoe Loader Operation, Repair & Test Technical Manual TM1512 – PDF DOWNLOAD

  • This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.
  • Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.
  • Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and tests sections help you identify the majority of routine failures quickly.
  • Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools. service equipment and tools, other materials needed to do the job, service parts kits. specifications, wear tolerances, and torque values.

TABLE OF CONTENTS:

John Deere 410D, 510D Backhoe Loader Operation, Repair & Test Technical Manual TM1512 – PDF DOWNLOAD

Contents............................................................................  3
	General Information.............................................................  5
		Safety Information..........................................................  7
			Handle Fluids Safelyโ€”Avoid Fires........................................  7
			Prevent Battery Explosions..............................................  7
			Prepare for Emergencies.................................................  7
			Prevent Acid Burns......................................................  8
			Handle Chemical Products Safely.........................................  8
			Avoid High-Pressure Fluids..............................................  9
			Park Machine Safely.....................................................  9
			Support Machine Properly................................................  9
			Wear Protective Clothing................................................ 10
			Work in Clean Area...................................................... 10
			Service Machines Safely................................................. 10
			Work In Ventilated Area................................................. 11
			Illuminate Work Area Safely............................................. 11
			Replace Safety Signs.................................................... 11
			Use Proper Lifting Equipment............................................ 12
			Remove Paint Before Welding or Heating.................................. 12
			Avoid Heating Near Pressurized Fluid Lines.............................. 12
			Keep ROPS Installed Properly............................................ 13
			Service Tires Safely.................................................... 13
			Avoid Harmful Asbestos Dust............................................. 14
			Practice Safe Maintenance............................................... 14
			Use Proper Tools........................................................ 15
			Dispose of Waste Properly............................................... 15
			Live With Safety........................................................ 15
		General Specifications...................................................... 17
			410D Backhoe Loader With Standard Dipperstick........................... 17
			410D Heavy Lift Backhoe Loader.......................................... 19
			410D Backhoe Loader Specifications...................................... 21
			410D Backhoe Specifications............................................. 22
			410D Backhoe Loader And Backhoe Buckets................................. 23
			410D And 510D Backhoe Loader Drain And Refill Capacities................ 24
			410D Backhoe Loader Lifting Capacities.................................. 25
			510D Backhoe Loader With Standard 2.1 M (6 Ft 11.7 In.) Dipperst........ 31
			510D Backhoe Loader Specifications...................................... 33
			510D Backhoe And Loader Buckets......................................... 34
			510D Backhoe Loader Lifting Capacities.................................. 35
		Torque Values............................................................... 39
			Hardware Torque Specifications.......................................... 39
			Checking Wheel Fastener Torque.......................................... 39
			ROPS Torque Specifications.............................................. 39
			Unified Inch Bolt and Screw Torque Values............................... 40
			Metric Bolt and Screw Torque Values..................................... 41
			Additional Metric Cap Screw Torque Values............................... 42
			Service Recommendations for Metric Series Four Bolt Flange Fitti........ 43
			Service Recommendations For Inch Series Four Bolt Flange Fitting........ 44
			Check Oil Lines And Fittings............................................ 45
			Service Recommendations for 37ยฐ Flare and 30ยฐ Cone Seat Connecto........ 45
			Service Recommendations for O-Ring Boss Fittings........................ 46
			Service Recommendations For Flat Face O-Ring Seal Fittings.............. 47
		Fuels And Lubricants........................................................ 49
			Fuel Specifications..................................................... 49
			Low Sulfur Diesel Fuel Conditioner...................................... 49
			Storing Fuel............................................................ 49
			Do Not Use Galvanized Containers........................................ 49
			Fuel Tank............................................................... 49
			Engine Oil.............................................................. 50
			Transaxle Oil........................................................... 51
			Hydraulic And Reverser Oil.............................................. 52
			Mechanical Front Wheel Drive Oil........................................ 52
			Grease.................................................................. 53
			Grease For Extendible Dipperstick....................................... 53
			Alternative and Synthetic Lubricants.................................... 53
			Lubricant Storage....................................................... 54
			Mixing of Lubricants.................................................... 54
			Engine Coolant.......................................................... 54
	Operational Checkout Procedure.................................................. 55
		Operational Checkout Procedure.............................................. 57
			Operational Checkout Procedure.......................................... 57
				Gauge And Indicator Check With Engine Off........................... 57
				FNR And Neutral Start Switches, Start Circuit And Reverse Warnin.... 57
				Park Brake, Charge Indicator Light, Tachometer/Hourmeter Circuit.... 60
				Brake System Checks................................................. 63
				Steering System Checks.............................................. 64
				Reverser Clutch Disconnect Solenoid Check........................... 65
				Driving Checks...................................................... 66
				Mechanical Front Wheel Drive (MFWD) Driving Check................... 68
				Hydraulic System Checks............................................. 70
				Check Operation Of Accessories (Engine Stopped)..................... 77
				Cab Component Checks................................................ 78
				Miscellaneous Checks................................................ 83
	Engine.......................................................................... 85
		Theory Of Operation......................................................... 87
			4045 John Deere Engineโ€”Use CTM8......................................... 87
			General Engine Description.............................................. 88
			Engineโ€”Sectional View................................................... 89
		System Operational Checks................................................... 91
			4045 John Deere Engineโ€”Use CTM8......................................... 91
			System Operational Checks............................................... 91
				Cooling System Checks............................................... 91
				Air System Checks................................................... 95
				Lubrication System Checks........................................... 95
				Fuel System Checks.................................................. 95
				Engine Speed And Performance Checks................................. 96
		System Diagnostic Information...............................................101
			4045 John Deere Engineโ€”Use CTM8.........................................101
			Make Visual Inspection Of Engine And Supporting Systems.................102
			Diagnose Engine Malfunctions............................................103
		Adjustments.................................................................113
			4045 John Deere Engineโ€”Use CTM8.........................................113
			JT05801 Clamp-On Electronic Tachometer Installation.....................113
			Fan Belt Tension Adjustment.............................................114
			Adjust Speed Control Lever Tension......................................115
			Engine Speed Control Linkage............................................115
			Slow And Fast Idle......................................................117
		Tests.......................................................................119
			4045 John Deere Engineโ€”Use CTM8.........................................119
			JT05801 Clamp-On Electronic Tachometer Installation.....................119
			JT05800 Digital Thermometer Installation................................119
			JT07158 TIME TRACJT07158 TIME TRAC is a registered trademark of ........120
			Cooling System..........................................................121
			Air Filter Restriction Indicator Switch.................................122
			Air Intake System Leakage Test..........................................123
			Radiator Air Flow Test..................................................124
			JT05529 Air Flow Meter Test Record......................................125
			Turbocharger Boost Pressureโ€”Engine Performance Test.....................126
			Injection Pump Timing...................................................127
			Injection Pump Static Timing Adjustment.................................127
	Electrical System...............................................................131
		System Information..........................................................133
			Visually Inspect Electrical System......................................133
			Electrical Circuit Malfunctions.........................................134
			High Resistance Circuit.................................................135
			Open Circuit............................................................136
			Grounded Circuit........................................................137
			Shorted Circuit.........................................................138
			Multimeter..............................................................139
			Seven Step Electrical Test Procedure....................................140
			Wiring Diagram And Schematic Information................................141
			Reading A System Functional Schematic...................................142
			Reading A Wiring Diagram................................................143
			Electrical Schematic Symbols............................................144
		System Diagrams.............................................................147
			Component Identification Table..........................................147
			Fuse Specifications.....................................................148
			Wiring And Schematic Diagrams Legend....................................149
			System Functional Schematic Section Legend..............................151
			System Functional Schematic.............................................153
			Cab Roof Harness (W5) Wiring Diagram....................................161
			Cab Roof Harness (W5) Component Location................................163
			Cab Side Console Harness (W6) Wiring Diagram (SN โ€”778668)...............165
			Cab Side Console Harness (W6) Component Location (SN โ€”778668)...........169
			Cab Floor Harness (W6) Wiring Diagram (SN โ€”778668)......................173
			Cab Floor Harness (W6) Component Location (SN โ€”778668)..................177
			Cab Side Console Harness (W6) Wiring Diagram (SN 778669โ€”XXXXXX).........181
			Cab Side Console Harness (W6) Wiring Diagram (SN XXXXXXโ€” )..............185
			Cab Side Console Harness (W6) Component Location (SN 778669โ€” )..........187
			Front Console Harness (W7) Wiring Diagram...............................191
			Front Console Harness (W7) Component Location...........................193
			Engine Harness (W8) Wiring Diagram......................................195
			Engine Harness (W8) Component Location..................................197
			Blower Harness (W10) Wiring Diagram.....................................199
			Blower Harness (W10) Component Location.................................201
			Radio Harness (W12) Wiring Diagram......................................203
			Radio Harness (W12) Component Location..................................205
			Air Conditioning Compressor Harness (W11) Wiring Diagram................207
			Air Conditioning Compressor Harness (W11) Component Location............209
			Auxiliary Valve Harness (W14) Wiring Diagram............................211
			Auxiliary Valve Harness (W14) Component Location........................213
		Sub-System Diagnostics......................................................215
			Power Circuit Operational Information...................................215
			Power Circuit Theory Of Operation.......................................215
			Power Circuit Schematic.................................................216
				Power Circuit Diagnostic Procedures.................................219
			Start Circuit Operational Information...................................222
			Start Circuit Theory Of Operation.......................................223
			Start Circuit Schematic.................................................224
				Start Circuit Diagnostic Procedures.................................226
			Charging Circuit Operational Information................................229
			Charging Circuit Theory Of Operation....................................230
			Charge Circuit Schematic................................................231
				Charging Circuit Diagnostic Procedures..............................236
			Display Module And Logic Module Circuit Operational Information ........240
			Display Module And Logic Module Circuit Theory Of Operation (SN ........241
			Display Module And Logic Module Circuit Operational Information ........241
			Display Module Circuit Theory Of Operation (SN XXXXXXโ€” ) Without........242
				Display Module And Logic Module Circuit Diagnostic Procedures.......246
			Logic Module (SN โ€”XXXXXX)...............................................246
			Indicator Circuit Specifications........................................247
			Indicator Circuit Operational Information...............................247
			Indicator Circuit Theory Of Operation (SN โ€”XXXXXX) With Logic Mo........247
			Indicator Circuit Theory Of Operation (SN XXXXXXโ€”) Without Logic........248
			Indicator Circuit Schematic.............................................249
				Indicator Circuit Diagnostic Procedures.............................253
			MFWD Circuit Operational Information....................................257
			MFWD Circuit Theory Of Operation........................................258
			MFWD Circuit Schematic..................................................259
				MFWD Circuit Diagnostic Procedures..................................261
			Start Aid Circuit Operational Information...............................263
			Start Aid Circuit Theory Of Operation...................................263
			Start Aid Circuit Schematic.............................................264
				Start Aid Circuit Diagnostic Procedures.............................266
			Fuel Shut-Off Circuit Operational Information...........................269
			Fuel Shut-Off Circuit Theory Of Operation...............................269
			Fuel Shut-Off Circuit Schematic.........................................270
				Fuel Shut-Off Circuit Diagnostic Procedures.........................271
			Reverse Alarm Circuit Specifications (SN โ€”794639).......................271
			Reverse Alarm Circuit Operational Information...........................271
			Reverse Alarm Circuit Theory Of Operation...............................271
			Reverse Alarm Circuit Schematic.........................................272
				Reverse Alarm Circuit Diagnostic Procedures.........................274
			Dome Light Circuit Operational Information..............................276
			Dome Light Circuit Theory Of Operation..................................276
			Dome Light Circuit Schematic............................................277
				Dome Light Circuit Diagnostic Procedures............................278
			Radio Circuit Operational Information...................................278
			Radio Circuit Theory Of Operation.......................................278
			Radio Circuit Schematic.................................................279
				Radio Circuit Diagnostic Procedures.................................280
			Wiper/Washer Circuit Operational Information............................280
			Wiper/Washer Circuit Theory Of Operation................................281
			Wiper/Washer Circuit Schematic..........................................282
				Wiper/Washer Circuit Diagnostic Procedures..........................283
			Blower Circuit Operational Information..................................285
			Blower Circuit Theory Of Operation......................................285
			Blower Circuit Schematic................................................286
				Blower Circuit Diagnostic Procedures................................287
			Drive And Work Light Circuit Operational Information....................288
			Drive And Work Light Circuit Theory Of Operation........................289
				Drive And Work Light Circuit Diagnostic Procedures..................291
			Park Brake/Clutch Disconnect Circuit Specifications.....................292
			Park Brake/Clutch Disconnect Circuit Operational Information............292
			Park Brake/Clutch Disconnect Circuit Theory Of Operation................293
			Park Brake/Clutch Disconnect Circuit Schematic..........................294
				Park Brake/Clutch Disconnect Circuit Diagnostic Procedures..........297
			Horn Circuit Operational Information....................................303
			Horn Circuit Theory Of Operation........................................304
			Horn Circuit Schematic..................................................305
				Horn Circuit Diagnostic Procedures..................................306
			Turn Signal, Flasher And Brake Light Circuit Operational Informa........306
			Turn Signal, Flasher And Brake Light Circuit Theory Of Operation........307
			Turn Signal, Flasher And Brake Light Circuit Schematic..................308
				Turn Signal, Flasher And Brake Light Circuit Diagnostic Procedur....309
			Beacon Circuit Operational Information..................................313
			Beacon Circuit Theory Of Operation......................................313
			Beacon Circuit Schematic................................................314
				Beacon Circuit Diagnostic Procedures................................315
			Return-To-Dig Circuit Operational Information...........................315
			Return-To-Dig Circuit Theory Of Operation...............................315
			Return-To-Dig Circuit Schematic.........................................316
				Return-To-Dig Circuit Diagnostic Procedures.........................318
			Fuel Gauge And Hour Meter Circuit Specifications........................319
			Fuel Gauge And Hour Meter Circuit Operational Information...............319
			Fuel Gauge And Hour Meter Circuit Theory Of Operation...................319
			Gauge And Hour Meter Circuit Schematic..................................320
				Fuel Gauge And Hour Meter Circuit Diagnostic Procedures.............322
			Auxiliary Valve Circuit Operational Information.........................324
			Auxiliary Valve Circuit Theory Of Operation.............................325
			Auxiliary Valve Circuit Schematic.......................................326
				Auxiliary Valve Diagnostic Procedures...............................327
		References..................................................................331
			Alternators And Starting Motorsโ€”Use CTM77...............................331
			JT05801 Clamp-On Electronic Tachometer Installation.....................331
			Battery Operation.......................................................332
			Battery Specifications..................................................332
			Diagnose Battery Malfunctions...........................................333
			Check Battery Electrolyte Level And Terminals...........................334
			Procedure For Testing Batteries.........................................335
			Using Booster Batteriesโ€”12 Volt System..................................336
			Alternator Operationโ€”78 AMP Delco Remy (Serial No. โ€”787513).............337
			Alternator Operationโ€”95 AMP Bosch (Serial No. 787514โ€” ).................338
			Alternator Operationโ€”95 AMP Bosch.......................................339
			Monitor Test In Machine.................................................339
			Logic Module Test In Machine (SN โ€”XXXXXX)...............................340
			Logic Module Bench Test (SN โ€”XXXXXX)....................................342
			Tachometer Calibration..................................................343
	Power Train.....................................................................345
		Theory Of Operation.........................................................346
			Reverser Hydraulic System Operation.....................................346
			Torque Converter Operation..............................................350
			Reverser Operation......................................................352
			Reverser Hydraulic Filter Operation.....................................356
			Accumulator Operation...................................................357
			Pressure Regulating Valve Operation.....................................358
			Solenoid Operation......................................................359
			Reverser Control Valve..................................................360
			Synchronizer Operation..................................................365
			Second Speed Operation..................................................366
			Third Speed Operation...................................................367
			Park Brake Operation....................................................368
			Brake Valve Operation...................................................369
			Service Brake Pressure Lubrication (SN โ€”796851).........................370
		System Operational Checks...................................................371
			System Operational Procedure............................................371
				Brake System Checks.................................................371
				Reverser Checks.....................................................373
				Transaxle Checks....................................................375
				Mechanical Front Wheel Drive (MFWD) Driving Checks..................376
		System Diagnostic Information...............................................379
			Reverser Oil Passage Identification.....................................379
			Diagnose Power Train Malfunctions.......................................382
		Adjustments.................................................................397
			Adjust Brake Pedals And Equalizing Valves...............................397
			Adjust Park Brake.......................................................398
			Bleeding Brakes.........................................................399
			Check And Adjust Toe-In.................................................400
		Test........................................................................401
			JT05801 Clamp-On Electronic Tachometer Installation.....................401
			JT05800 Digital Thermometer Installation................................401
			Reverser Oil Warm-Up Procedure..........................................401
			Reverser System Pressure Test...........................................402
			Reverser Pump Flow Test (410D, SN โ€”796854) (510D, SN โ€”796890)...........403
			Reverser Converter-In (Cooler) Relief Valve Test........................404
			Reverser Oil Cooler Restriction Test....................................405
			Torque Converter Stall Speed Test.......................................406
			Reverser Element Leakage Test Using Element Pressure (Three-Gaug........407
			Complete Reverser System Test...........................................408
			Reverser Test Procedure.................................................410
			Specifications And Analysis.............................................412
			Brake Valve Leakage Test................................................413
			Brake Element Leakage Test..............................................414
			Mechanical Front Wheel Drive (MFWD) Clutch Pressure Test (410D S........415
	Hydraulics......................................................................418
		Theory Of Operation.........................................................419
			Charge Pump Operation...................................................419
			Main Hydraulic Pump Operation...........................................420
			Pressure Compensator Operation..........................................422
			Return Filter Operation.................................................423
			Priority Valve Operation (S.N. โ€”801199).................................424
			Steering Valve Operation................................................427
			Loader Circuit Relief Operationโ€” GRESEN (S.N. โ€”801199)..................430
			Loader Bucket Valve Operationโ€”GRESEN (S.N. โ€”801199).....................431
			Loader Boom Valve Operationโ€”GRESEN (S.N. โ€”801199).......................433
			Loader Auxiliary Valve Operationโ€”GRESEN (S.N. โ€”801199)..................435
			Loader Priority Valve Operation  HUSCO (S.N. 801200โ€” )..................437
			Loader Boom Valve Operationโ€”HUSCO (S.N. 801200โ€” ).......................439
			Loader Bucket Valve Operationโ€”HUSCO (S.N. 801200โ€” ).....................441
			Loader Auxiliary Valve Operationโ€”HUSCO (S.N. 801200โ€” )..................443
			Loader Circuit Relief Valve With Anti-Cavitationโ€”HUSCO (S.N. 801........444
			Loader Circuit Relief Valve Without Anti-Cavitationโ€” HUSCO (S.N.........446
			Backhoe Circuit Relief And Anti-Cavitation Valve Operationโ€”GRESE........447
			Backhoe Boom Valve Operationโ€”GRESEN.....................................448
			Backhoe Crowd Valve Operationโ€”GRESEN....................................449
			Backhoe Bucket Valve Operationโ€”GRESEN...................................450
			Backhoe Swing Valve Operationโ€”GRESEN....................................451
			Backhoe Auxiliary Valve Operationโ€”GRESEN................................452
			Backhoe Boom Valve Operationโ€”HUSCO......................................454
			Backhoe Bucket Valve Operationโ€”HUSCO....................................456
			Backhoe Crowd Valve Operationโ€”HUSCO.....................................458
			Backhoe Swing Valve Operationโ€”HUSCO.....................................460
			Backhoe Auxiliary Valve Operationโ€”HUSCO.................................462
			Backhoe Circuit Relief Valve With Anti-Cavitationโ€”HUSCO.................463
			Backhoe Circuit Relief Valve Without Anti-Cavitationโ€”HUSCO..............464
			Backhoe System Relief Valve Operationโ€”HUSCO 410Dโ€”(S.N. 796855โ€”80........465
			Stabilizer Valve Operation..............................................466
			Backhoe Solenoid Controlled Auxiliary Valve.............................467
		System Operational Checks...................................................469
			System Operational Procedure............................................469
				Steering System Checks..............................................469
				Hydraulic System Checks.............................................470
		Diagnostic Information......................................................481
			Diagnose Steering System Malfunctions...................................481
			Diagnose Main Hydraulic System Malfunctions.............................483
			Main Hydraulic System Operation.........................................485
			Hydraulic System Schematic, 410D (S.N. โ€”796854), 510D (S.N. โ€”796........485
			Hyd. Component Location, 410D (S.N. 796855โ€”801199), 510D (S.N. 7........489
			Hydraulic Schematic, 410D (S.N. 796855โ€”801199), 510D (S.N. 79689........493
			Hydraulic Component Location, 410D (S.N. 801200โ€” ), 510D (S.N. 8........497
			Hydraulic Schematic, 410D (S.N. 801200โ€” ), 510D (S.N. 801200โ€” ).........501
		Adjustments.................................................................505
			Loader Bucket Level Indicator And Return-To-Dig Switch Adjustmen........505
			Loader Control Valve Linkage Adjustment.................................506
			Backhoe Valve Linkage Adjustment........................................508
			Stabilizer Valve Linkage Adjustment.....................................509
		Tests.......................................................................511
			JT05801 Clamp-On Electronic Tachometer Installation.....................511
			JT05800 Digital Thermometer Installation................................511
			Hydraulic Oil Warm-Up Procedure.........................................512
			Diagnostic Destroke Wire Harness Installation Procedure.................513
			Main Hydraulic Pump Flow And Stroke Control Valve Test..................514
			Charge Pump Pressure Test...............................................516
			Charge Pump Flow Test...................................................517
			Main Pump Standby Pressure Test.........................................518
			Priority Valve Test (S.N. โ€”801199)......................................520
			Priority Valve "LS" Port Flow Test......................................522
			Hydraulic Oil Cooler Restriction Test 410D (S.N. โ€”796854) 510D (........523
			Hydraulic Oil Cooler Restriction Test 410D (S.N. 796855โ€” ) 510D ........525
			Cycle Time Test.........................................................527
			Relief Valve Testโ€”with Remote Pump......................................530
			Relief Valve Test Using Amplification Cylinder..........................532
			Steering System Leakage Test............................................536
			Steering Cylinder Leakage Test..........................................538
			Steering Valve Neutral Drift Test.......................................539
			Hydraulic Component Leakage Test........................................540
			Hydraulic Cylinder Drift Test Procedure.................................544
			Function Drift Test.....................................................545
			Cylinder Leakage Test...................................................548
			MFWD Valve Test 410D (S.N. โ€”796854) 510D (S.N. โ€”796890).................549
			Flowmeter Calibration Procedure.........................................550
	Heating And Air Conditioning....................................................553
		Theory Of Operation.........................................................555
			Proper Refrigerant Handling.............................................555
			R12 And R134a Refrigerant Cautions......................................555
			Refrigerant Theory Of Operation.........................................556
			Air Conditioning Circuit Operational Information........................557
			Air Conditioning Circuit Theory Of Operation............................557
			Air Conditioning Circuit Schematic......................................558
			Blower Circuit Operational Information..................................559
			Blower Circuit Theory Of Operation......................................559
			Blower Circuit Schematic................................................560
			Receiver/Dryer Operation................................................561
			Expansion Valve Operation...............................................562
			Compressor Relief Valve Operation.......................................562
			Temperature Control.....................................................563
		System Operational Checks...................................................565
			Air Conditioning Operational Checks.....................................565
				Visual Inspection Of Components.....................................565
				System Operating Checks.............................................566
				System Performance Checks...........................................568
				Blower/Air Conditioning Circuit Checks..............................568
		Diagnostic Information......................................................573
			Diagnose Air Conditioning Electrical Malfunctions.......................573
			Air Conditioning Component Location.....................................575
		Adjustments.................................................................579
			Proper Refrigerant Handling.............................................579
			R12 And R134a Refrigerant Cautions......................................579
			R12 Component Oil Charge................................................580
			R12 Refrigerant Recovery, Recycling Station Installation Procedu........581
			R12 Refrigerant Evacuation And Charging Station Installation Pro........582
			Recover R12 System......................................................583
			Evacuate R12 System.....................................................584
			Charge R12 System.......................................................585
			R134a Compressor Oil Charge Check.......................................585
			R134a Compressor Oil Removal............................................586
			R134a Component Oil Charge..............................................586
			R134a Refrigerant Recovery, Recycling And Charging Station Insta........587
			Recover R134a System....................................................588
			Evacuate R134a System...................................................589
			Charge R134a System.....................................................590
			Check And Adjust Compressor Belt Tension................................591
		Test........................................................................593
			Proper Refrigerant Handling.............................................593
			R12 And R134a Refrigerant Cautions......................................593
			R134a Air Conditioning System Test......................................594
			Pressure Diagnostic Chart...............................................596
			Low Pressure Switch Test................................................597
			High Pressure Switch Test...............................................598
			Clutch Cycle Switch.....................................................598
			Leak Testing............................................................599
			Refrigerant Hoses And Tubing Inspection.................................599
Page Number.........................................................................  3
	Section 9000....................................................................  5
		Group 01....................................................................  7
		Group 02.................................................................... 17
		Group 03.................................................................... 39
		Group 04.................................................................... 49
	Section 9005.................................................................... 55
		Group 10.................................................................... 57
	Section 9010.................................................................... 85
		Group 05.................................................................... 87
		Group 10.................................................................... 91
		Group 15....................................................................101
		Group 20....................................................................113
		Group 25....................................................................119
	Section 9015....................................................................131
		Group 05....................................................................133
		Group 10....................................................................147
		Group 15....................................................................215
		Group 20....................................................................331
	Section 9020....................................................................345
		Group 05....................................................................346
		Group 10....................................................................371
		Group 15....................................................................379
		Group 20....................................................................397
		Group 25....................................................................401
	Section 9025....................................................................418
		Group 05....................................................................419
		Group 10....................................................................469
		Group 15....................................................................481
		Group 20....................................................................505
		Group 25....................................................................511
	Section 9031....................................................................553
		Group 05....................................................................555
		Group 10....................................................................565
		Group 15....................................................................573
		Group 20....................................................................579
		Group 25....................................................................593

S.S 23/02/2025

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