John Deere 4.5L OEM Diesel Engines Final Tier 4/ Stage IV Platform Component Technical Manual CTM120119

This repair manual covers the 4045 PowerTech engines for Final Tier 4/Stage IV platform.
This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual.
Information in this manual is organized in sections and sub divided into groups.
Section 01 covers the safety measures to follow while repairing the engine; engine identification features, engine emission and application details, and information about the fuels, lubricants, and coolants.
Section 02 covers the repair and adjustment procedures.

Section 03 explains the theory of operation of each system.
Section 04 is the diagnostics section that provides troubleshooting procedures to find problems.
Section 05 covers other materials needed to do the job.
Section 06 covers specifications, generalized torque values, and contains the wiring diagrams.
This manual contains SI Metric units of measure followed immediately by the U.S. customary units of
measure Most hardware on these engines is metric sized.

Section 01-General Information
Group 000-Safety
Group 001-Engine Identification
Group 002-Fuels, Lubricants, and Coolant

Section 02-Repair and Adjustments
Group 010-Engine Rebuild
Group 020-Cylinder Head and Valve Repair and Adjustment
Group 030-Cylinder Block, Liners, Pistons, and Rods Repair and Adjustment
Group 040-Crankshaft, Main Bearings, and Flywheel Repair and Adjustment
Group 050-Camshaft, Balancing Shaft and Timing Gear Train Repair and Adjustment
Group 060-Lubrication System Repair and Adjustment Group 070-Cooling System Repair and Adjustment
Group 080-Air Intake and Exhaust System Repair and
Adjustment – Dual Turbocharger
Group 085-Air Intake and Exhaust System Repair and Adjustment – Single Turbocharger
Group 090-Electronic Fuel System Repair and Adjustment
Group 100-OEM Starting and Charging Systems Repair and Adjustment
Group 110-Electrical Engine Control Repair and Adjustment
Group 112-Connector Repair and Adjustment Group 115-Fuel Dosing Aftertreatment Devices
Repair and Adjustment
Group 116-DEF Dosing Aftertreatment Devices Repair and Adjustment

Section 03-Theory of Operation
Group 120-Base Engine Group 123-Cooling System Group 126-Lubrication System
Group 130-Electronic Fuel System
Group 135-Air Intake and Exhaust System Group 137-Aftertreatment System
Group 140-Electrical Control System

Section 04-Diagnostics
Group 150-Observable Diagnostics
Group 155-Checks, Tests, and Procedures
Group 160-Diagnostic Instructions and Information Group 161-DTC SPN – 000001-000199
Group 162-DTC SPN – 000200-000699 Group 163-DTC SPN – 000700-001999 Group 164-DTC SPN –
002000-002299
Group 165-DTC SPN – 002300-002999 Group 166-DTC SPN – 003000-003999 Group 167-DTC SPN –
004000-529999
Section 05-Tools and Other Materials
Group 170-Special Tools
Group 180-Lubricants, Sealants, and Other Materials